InStep Sync Owner'S Manual Download Page 7 | Manualshive

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Note: The following accessories can

be ordered from

www.instep.net.

Additional Coupler Kits (includes;

coupler plate, tab washer and

locking pin).

2

Parts and Features

InStep Sync Trailer 4

Figure 2.1

Weather shield

(rolls up and fastens in elastic bands)

Wheels (2)

Safety Flag

with pole

Bug screen windows

Canopy

Back storage area

Tow bar

Safety strap

Bicycle coupler

Bug screen

Safety harness system

Elastic bands for

weather shield

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Summary of Contents for Sync

Page 1: ... safety assembly use and maintenance instructions Read these instructions carefully before use and keep them for future reference Your child s safety may be affected if you do not follow these instructions The InStep Bicycle Trailer must be assembled by an adult who has read and understands the instructions in this manual Keep the packaging away from children and dispose all packaging before use ...

Page 2: ...customer service hours are 8 00 AM 5 00 PM Monday through Friday CST You may also reach us through the following Web www instep net Email info instep net Mail P O Box 344 4730 E Radio Tower Lane Olney IL 62450 Important Do not return the product to the store Please contact customer service at 1 800 242 6110 for assistance and replacement parts ii InStep Sync Trailer ...

Page 3: ...e 5 Attach the Canopy 7 Extend and Secure the Tow Bar 8 Attach the Wheels 9 Insert the Safety Flag 10 4 TRAILER ATTACHMENT 11 Attachment with Quick Release 13 Attach the Safety Strap 16 5 USING THE SAFETY HARNESS 17 Adjusting the Shoulder Straps 18 6 DISASSEMBLY AND STORAGE 19 Remove the Tow Bar from the Bicycle 19 Disassemble the Trailer 20 7 WARRANTY 23 InStep Sync Trailer iii ...

Page 4: ...ked screws tight before using the product Use caution to avoid pinch points when folding or unfolding the trailer Never allow children to assemble fold or disassemble the trailer CHILD WARNINGS The maximum weight capacity for the child is 40 lbs The total weight child and cargo in the trailer cannot exceed 47 lbs The child should not exceed the weight limitations as it increases the risk of tippin...

Page 5: ... to the State of California to cause cancer birth defects or other reproductive harm Check the trailer for damage Do not use if damaged Be sure the fasteners are tight Tighten if necessary Over inflation of tires may result in failure and risk of serious injury Do not exceed maximum pressure as shown on tires If necessary inflate the tires to within the range shown on the tire sidewall Always use ...

Page 6: ...railer The maximum weight that can be carried in the cabin pockets is 1 lb each The maximum weight that can be carried in the rear storage area is 5 lbs Attach a rearview mirror on the bicycle to check on the child children in the trailer WARNING CARE To clean the trailer use only mild soap and water Do not use cleaning solvents Routinely check that all fasteners and equipment wheels reflectors fl...

Page 7: ...e tab washer and locking pin 2 Parts and Features InStep Sync Trailer 4 Figure 2 1 Weather shield rolls up and fastens in elastic bands Wheels 2 Safety Flag with pole Bug screen windows Canopy Back storage area Tow bar Safety strap Bicycle coupler Bug screen Safety harness system Elastic bands for weather shield ...

Page 8: ... the trailer that may cause injury Fold or unfold the trailer slowly using caution Keep children clear when folding or unfolding the trailer Ensure that all locking devices are engaged before use 3 Assembly UNFOLD THE FRAME Unfold the side walls upward to a vertical position Figure 3 1 WARNING 5 InStep Sync Trailer Figure 3 2 2 Figure 3 1 1 ...

Page 9: ...e crossbar into the crossbar latch Figure 3 3 Check the crossbar is locked into place by pulling up and down on it Figure 3 4 InStep Sync Trailer 6 Figure 3 3 Release button Crossbar Crossbar latch 5 Figure 3 4 5 ...

Page 10: ...nt back and top of the canopy to the side walls six snaps total Attach the hook and loop fasteners to the canopy to the strips on the front and back of the frame walls Roll the weather shield up into the bands at the top of the canopy if you are not using 7 InStep Sync Trailer Figure 3 5 1 2 2 2 3 3 4 ...

Page 11: ...om the tow bar bracket Figure 3 6 Rotate the tow bar until it rests on the front end of the frame Insert the locking pin through both the bracket and tow bar Slide the metal safety loop on the end of the locking pin Check that it is securely in place Figure 3 7 InStep Sync Trailer 8 Figure 3 7 Figure 3 6 2 3 4 5 ...

Page 12: ...r the axle click into place Note shown from underside of the frame Pull firmly on the wheel to ensure the locking mechanism is engaged Repeat these steps on the opposite side Figure 3 9 9 InStep Sync Trailer Wheels that are not securely locked in place may fall off the trailer and cause serious injury or death Always check the wheels are securely locked in place before use Figure 3 8 Figure 3 9 Cl...

Page 13: ... and on the bicycle Always have the safety flag on the trailer when in use Assemble the flag pole sections by sliding the top half of the pole into the opening of the bottom half of the pole Insert the flag pole into the sleeve located at the rear corner of the trailer Figure 3 10 InStep Sync Trailer 10 1 2 Figure 3 10 ...

Page 14: ... ensure secure attachment of the coupler to the bicycle be sure the thread of the rear axle extends at least 2 mm s from the hub nut before proceeding to the next step Figure 4 1 Using a wrench remove the hub nut and washer from the bicycle s back wheel Figure 4 2 Place the tab washer on the axle Fit the tab into the slot on the bicycle frame dropout Note If your bicycle frame doesn t have a slot ...

Page 15: ...e the coupler off the end of the tow bar Figure 4 4 3 4 Insert the coupler plate onto the wheel axle Place the coupler in a horizontal position so that it is in line with the tow bar Place the hub nut and washer back onto the axle and tighten Figure 4 5 Figure 4 5 Coupler Incorrect coupler placement Washer Hub nut 5 6 InStep Sync Trailer 12 ...

Page 16: ...is completely in line with the tow bar This reduces stress on the tow bar Insert the locking pin into the hole on the top of the coupler Slide the safety loop over the end of the lock pin Important Ensure the loop of the safety pin is facing away from the wheel to prevent possible friction against the wheel and spokes of the bicycle Figure 4 6 Figure 4 6 8 Figure 4 7 Skewer Inner Spring Quick rele...

Page 17: ...the coupler plate onto the wheel axle Figure 4 9 Insert the quick release lever spring and nut that were removed in step 1 through the wheel Rotate the quick release lever up and tighten When properly tightened the quick release lever should leave an imprint in your hand The pressure should be firm but not excessive Figure 4 9 Quick release lever and spring Figure 4 8 Tab washer Slot 4 5 InStep Sy...

Page 18: ... tow bar Figure 4 10 Insert the locking pin into the hole on the top of the coupler Slide the safety loop over the end of the lock pin Figure 4 11 Important Ensure the loop of the safety pin is facing away from the wheel to prevent possible friction against the wheel and spokes of the bicycle Figure 4 10 Figure 4 11 7 8 9 9 15 InStep Sync Trailer ...

Page 19: ...to the bicycle when using the trailer Wrap the tow bar safety strap around the bicycle frame Figure 4 12 Clip the safety strap to the tow bar ring on the end of the tow bar Be sure the tow bar safety strap is securely attached before using the trailer Figure 4 13 Safety strap Figure 4 12 Figure 4 13 Bicycle frame Safety strap Tow bar ring WARNING InStep Sync Trailer 16 ...

Page 20: ...ist straps across the child s hips and fasten the clips into the lap buckle Tighten as needed Figure 5 1 To remove the child from the trailer Unfasten the clips from the lap buckle Pull the straps away from the body and remove the child from the trailer Avoid serious injury from falling or sliding out Always properly secure the passenger s with the safety harness It may be dangerous to leave your ...

Page 21: ...oulder strap height Starting from the back of the seat pull the shoulder strap anchor away form the seat Insert the anchor through the slit in the seat pushing it towards the front Insert the anchor through the slit in the front of the seat at the desired height Pull the strap and anchor all the way through to the back Make sure the strap is properly anchored on the seat back Repeat these steps fo...

Page 22: ...he safety strap from the tow bar ring and unwrap it from the bicycle frame Clip the strap back onto the D ring of the tow bar Figure 6 1 Figure 6 1 Figure 6 2 5 Remove the locking pin from the tow bar coupler Figure 6 2 Remove the tow bar from the coupler Insert the locking pin through the end of the tow bar and secure it with the safety loop If desired leave the coupler on the bicycle wheel hub f...

Page 23: ... the flag pole and separate the flag pole sections Figure 6 3 Remove the wheels by Figure 6 4 a Pulling the wheel release lever out and hold b Remove the wheel c Release the lever InStep Sync Trailer 20 Figure 6 4 Figure 6 3 1 2a 2b ...

Page 24: ... bracket Unfasten the three snaps on the front back and top of the canopy of the side walls then unfasten the hook and loop fasteners from the strips on the front and back of the frame walls Remove the canopy from the frame Figure 6 6 21 InStep Sync Trailer Note Coupler plate will remain assembled to bike 99 of the time 3 Figure 6 5 Figure 6 6 4 5 6 ...

Page 25: ...wall down until they are in a horizontal position Figure 6 8 Place any loose items such as the canopy wheels and flag inside the passenger compartment Store in a dry place Important If the storage area is hot then release the some air from the tires This will help prevent excessive expansion or popping Crossbar Crossbar latch Crossbar release button InStep Sync Trailer 22 Figure 6 7 Figure 6 8 7 8...

Page 26: ...r parts ordinary wear and tear abuse misuse neglect theft or damage due to accident PACIFIC CYCLE IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES THIS LIMITED WARRANTY DOES NOT COVER ANY PERSONAL INJURIES DAMAGE TO OR FAILURE OF THE PRODUCT OR ANY OTHER LOSSES DUE TO ACCIDENT ABUSE MISUSE ALTERATION NEGLECT NORMAL WEAR AND TEAR IMPROPER ASSEMBLY IMPROPER FIT IMPROPER MAINTENANCE OR USE ...

Page 27: ...InStep Sync Trailer 24 ...

Page 28: ...ured for Pacific Cycle Inc A Division of Dorel Industries Pacific Cycle Inc 4902 Hammersley Road Madison WI 53711 2016 Pacific Cycle Inc InStep is a registered trademark of Pacific Cycle Inc www instep net Made in China Printed 2016 ...

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