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Date: November 2016
 Issue No:  2

Crewsaver - 

 

Servicing Manual : Inshore 380N Lifejacket

                      

Page

of 31

21

6.1.1. Air Holding Test. (Both chambers must be tested independently)
 

6.1.1.1  Connect through a suitable Tee piece and adaptor, the oral tube with the oral valve in the open

 

 

position, to a graduated water manometer (or a similar digital device for measuring back 
pressure). 

 

6.1.1.2  Slowly inflate the lifejacket from a regulated supply until manometer reads 200mbar

Warning: Regulated supply pressure must not exceed 20psi.

 

6.1.1.3  Close off the air supply and leave for 10 minutes to ensure pressure is stable.

 

6.1.1.4  Check and record the pressure and temperature reading on the Service Record Sheet.

 

6.1.1.5  Leave for 30 minutes.

 

6.1.1.6  Check and record the pressure and temperature reading on the Service Record Sheet.

 

 

The  maximum  difference  in  the  two  pressure  readings  (pressure  drop)  allowed  is  10%.  The

 

 

temperature differential shall be within plus or minus 3 degrees of the original reading. For each

 

 

degree  Centigrade  rise  in  temperature  subtract  2.5  mbar.  For  each  degree  Centigrade  drop  in

 

 

temperature  add  2.5  mbar  to  the  readings  to  obtain  the  actual  pressure  variation.  Should  the

 

 

temperature variation be outside 3 degrees either way then the test shall be repeated.

 

 

 

 

6.1.1.7.  

If Lifejacket fails the Air holding test inspect as follows.

  6.1.1.7.1  With the lifejacket inflated carefully brush or spray the surface with a weak solution of soap and 

water or alternatively lower the lifejacket into a tank of water to observe for bubbles.

  6.1.1.7.2  Identify and mark the source of leakage. Wash off in clean water and allow to dry naturally in air.

 

 

6.1.1.7.2.1  Special Attention to be given to:

 

 

 

a) Manifold Schrader Core

 

 

 

b) Oral Tube/ Top-up Valve

6.1 

Inflation Chamber

6

   Section   

PSI

in/H

2

O

in/Hg

mm/H

2

O

mm/Hg

kg/cm

2

bar

mbar

Pa

kPa

1.0

27.71

2.036

703.1

51.75

0.0703

0.0689

68.95

6895

6.895

1.1

30.48

2.240

773.4

56.93

0.0773

0.0758

75.85

7585

7.585

1.2

33.25

2.443

843.7

62.10

0.0844

0.0827

82.74

8274

8.274

1.3

36.02

2.647

914.0

67.28

0.0914

0.0896

89.64

8964

8.964

1.4

38.79

2.850

984.3

72.45

0.0984

0.0965

96.53

9653

9.653

1.5

41.57

3.054

1054.7

77.63

0.1055

0.1034

103.43

10343

10.34

1.6

44.34

3.258

1125.0

82.80

0.1125

0.1102

110.32

11032

11.03

1.7

47.11

3.461

1195.3

87.98

0.1195

0.1171

117.22

11722

11.72

1.8

49.88

3.665

1265.6

93.15

0.1265

0.1240

124.11

12411

12.41

1.9

52.65

3.868

1335.9

98.33

0.1336

0.1309

131.01

13101

13.10

2.0

55.42

4.072

1406.2

103.50

0.1406

0.1378

137.90

13790

13.79

2.1

58.19

4.276

1476.5

108.68

0.1476

0.1447

144.80

14480

14.48

2.2

60.96

4.479

1546.8

113.85

0.1547

0.1516

151.69

15169

15.17

2.3

63.73

4.683

1617.1

119.03

0.1617

0.1585

158.59

15859

15.86

2.4

66.50

4.886

1687.4

124.20

0.1687

0.1654

165.48

16548

16.55

2.5

69.28

5.090

1757.8

129.38

0.1758

0.1723

172.38

17238

17.24

2.6

72.05

5.294

1828.1

134.55

0.1828

0.1791

179.27

17927

17.93

2.7

74.82

5.497

1898.4

139.73

0.1898

0.1860

186.17

18617

18.62

2.8

77.59

5.701

1968.7

144.90

0.1968

0.1929

193.06

19306

19.31

2.9

80.36

5.904

2039.0

150.08

0.2039

0.1998

199.96

19996

20.00

3.0

83.13

6.108

2109.3

155.25

0.2109

0.2067

206.85

20685

20.69

3.1

85.90

6.312

2179.6

160.43

0.2179

0.2136

213.75

21375

21.37

3.2

88.67

6.515

2249.9

165.60

0.2250

0.2205

220.64

22064

22.06

3.3

91.44

6.719

2320.2

170.78

0.2320

0.2274

227.54

22754

22.75

3.4

94.21

6.922

2390.5

175.95

0.2390

0.2343

234.43

23443

23.44

3.5

96.99

7.126

2460.9

181.13

0.2461

0.2412

241.33

24133

24.13

3.6

99.76

7.330

2531.2

186.30

0.2531

0.2480

248.22

24822

24.82

3.7

102.53

7.533

2601.5

191.48

0.2601

0.2549

255.12

25512

25.51

3.8

105.30

7.737

2671.8

196.65

0.2671

0.2618

262.01

26201

26.20

3.9

108.07

7.940

2742.1

201.83

0.2742

0.2687

268.91

26891

26.89

4.0

110.84

8.144

2812.4

207.00

0.2812

0.2756

275.80

27580

27.58

4.1

113.61

8.348

2882.7

212.18

0.2882

0.2825

282.70

28270

28.27

4.2

116.38

8.551

2953.0

217.35

0.2953

0.2894

289.59

28959

28.96

4.3

119.15

8.755

3023.3

222.53

0.3023

0.2963

296.49

29649

29.65

4.4

121.92

8.958

3093.6

227.70

0.3093

0.3032

303.38

30338

30.34

4.5

124.70

9.162

3164.0

232.88

0.3164

0.3101

310.28

31028

31.03

4.6

127.47

9.366

3234.3

238.05

0.3234

0.3169

317.17

31717

31.72

4.7

130.24

9.569

3304.6

243.23

0.3304

0.3238

324.07

32407

32.41

4.8

133.01

9.773

3374.9

248.40

0.3374

0.3307

330.96

33096

33.10

4.9

135.78

9.976

3445.2

253.58

0.3445

0.3376

337.86

33786

33.79

5.0

138.55

10.180

3515.5

258.75

0.3515

0.3445

344.75

34475

34.48

5.1

141.32

10.384

3585.8

263.93

0.3585

0.3514

351.65

35165

35.16

5.2

144.09

10.587

3656.1

269.10

0.3656

0.3583

358.54

35854

35.85

5.3

146.86

10.791

3726.4

274.28

0.3726

0.3652

365.44

36544

36.54

5.4

149.63

10.994

3796.7

279.45

0.3796

0.3721

372.33

37233

37.23

5.5

152.41

11.198

3867.1

284.63

0.3867

0.3790

379.23

37923

37.92

5.6

155.18

11.402

3937.4

289.80

0.3937

0.3858

386.12

38612

38.61

5.7

157.95

11.605

4007.7

294.98

0.4007

0.3927

393.02

39302

39.30

5.8

160.72

11.809

4078.0

300.15

0.4077

0.3996

399.91

39991

39.99

5.9

163.49

12.012

4148.3

305.33

0.4148

0.4065

406.81

40681

40.68

6.0

166.26

12.216

4218.6

310.50

0.4218

0.4134

413.70

41370

41.37

Summary of Contents for 380N

Page 1: ...ing Manual Inshore 380N Lifejacket Page of 31 1 SERVICE MANUAL INSHORE 380N LIFEJACKET Survitec House Lederle Lane Gosport Hants PO13 0FZ England Tel 44 0 1329 820000 Fax 44 0 1329 236218 email crewsa...

Page 2: ...ket Page of 31 2 No Issue 2 Description Reference to Venturi Vacuum System added sections 6 1 2 8 1 2 and Parts List Cylinder now has Netlon sleeve fitted section 8 1 Back pressure testing of the oper...

Page 3: ...idelines 2 2 On Receipt Inspection 2 3 General Care 2 4 Servicing Tools 2 5 Service Record Sheet 2 6 Servicing Tool Kit Section 3 3 1 Unpacking the Lifejacket Section 4 4 1 Cleaning laundering Section...

Page 4: ...should be used as a reference document following training in servicing procedures instructed by Crewsaver approved personnel The manual also details the equipment and parts needed for correct maintena...

Page 5: ...oved SOLAS Approved CE Approved Cylinder size Standard Automatic Hammar Automatic Manual Firing head Manual Override Oral inflation tube Hard wearing cover Whistle fitted Retro reflective tape Twin Li...

Page 6: ...t Allows user full and unobstructed Movement Approved to BS EN ISO12402 2 Neck padding to prevent lifejacket rubbing at back of neck One size fits all Foam padded for maximum comfort Velcro webbing en...

Page 7: ...GISTER APPROVED AUTHORISED BY MCA ADULT 43 KG 0191 Pull straps forward to a tight but comfortable tension Tighten straps to a tight but comfortable tension Don life jacket like a waist coat Close cent...

Page 8: ...The service station shall be of an approved standard 2 1 1 9 Procedures shall be introduced to ensure that service bulletins Manuals and replacement parts are obtained from Crewsaver 2 1 1 10 Subseque...

Page 9: ...uel may be sponged off immediately with clean water and allowed to dry naturally 2 3 3 Mud can be removed with a stiff not wire brush when dry o 2 3 4 The outer cover may be hand washed in good qualit...

Page 10: ...onent or the expiry date 2 5 5 The record sheet shown on the next page is a recommended version Similar record sheets including the same information may also be used 2 Section Fig 2 4 Table of Tools R...

Page 11: ...NIFOLDS Schrader VALVES CYLINDERS LIGHT CYALUME POCKET BUDDY LINE RQ INFLATION MECHANISM COMMENTS OPERATING MECHANISM CORD AUTOMATIC CAPSULE WASHERS RETAINING NUT RETAINING CLIP TOGGLE RQ SPRAY HOOD C...

Page 12: ...Lifejacket Servicing Tool Kit Cylinder Torque Strap UML Mk5 Auto Socket Manometer Valve Extraction Tool Pressure Measuring Adaptor Inflation Adaptor Turned Socket Calibrated Socket Driver Tighten Cyl...

Page 13: ...pection Refer to Section 5 3 1 3 Remove light and battery Place to one side for further inspection Refer to section 5 3 1 4 Remove Safety Line and place to one side for further inspection Refer to Sec...

Page 14: ...etaining nut from the top of the firing head using a 9 16 socket or spanner Check for corrosion discard if corroded Remove the top sealing gasket washer and discard This must be replaced with a new pa...

Page 15: ...be removed with clean water and the zip can be cleaned with a stiff not wire brush when dry 4 1 2 1 Contaminants such as oil or diesel fuel may be sponged off immediately with clean water and allowed...

Page 16: ...for wear pulled threads contamination or signs of mistreatment 5 2 2 Visually inspect all welds 5 2 3 Visually inspect all webbings in accordance with Section 5 8 5 2 4 Visually inspect the whistle a...

Page 17: ...Brush out the threads with a stiff bristled nylon brush M E C Reference Br1 Cylinder showing white rust on thread 5 3 4 2 Blow out the threaded recess of the head and check that there are no signific...

Page 18: ...ZINC SUPER ZINC COATING 2 5 3 6 1 All CO cylinders showing signs of wear and loss of Zinc Super Zinc coating larger than 1cm are considered unfit 2 for purpose 2 Acceptable wear less than 1cm 2 Accep...

Page 19: ...e event that the Operating Mechanism fails any of the above inspection procedures the complete unit shall be replaced No Repairs are allowed Refer to Section 9 for the part number of the relevant repl...

Page 20: ...the Lifejacket to Crewsaver 5 Section 5 8 Webbings 5 9 Buckles 5 10 Labelling Markings 5 11 Lights 5 11 1 This lifejacket is fitted with the Crewsaver CSLwater activated light 5 11 1 1 Check the expir...

Page 21: ...55 42 4 072 1406 2 103 50 0 1406 0 1378 137 90 13790 13 79 2 1 58 19 4 276 1476 5 108 68 0 1476 0 1447 144 80 14480 14 48 2 2 60 96 4 479 1546 8 113 85 0 1547 0 1516 151 69 15169 15 17 2 3 63 73 4 68...

Page 22: ...perating mechanism from the lifejacket With the cylinder also removed pull the lever on the side of the operating head and check that the firing pin is visibly moving inside the open end 6 3 1 2 If th...

Page 23: ...e replacement part refer to Section 9 7 3 2 Please ensure cylinders are disposed of in accordance with local regulations Treat empty cylinders as steel for recycling purposes 7 4 1 No repairs permitte...

Page 24: ...t replacement Schrader valves obtained from Crewsaver 7 5 2 Operating Mechanism 7 5 2 1 No repairs permissible Replace the complete unit Refer to Section 9 for the Part No of the replacement part 7 6...

Page 25: ...ase the pressure by turning the control to deflate 8 1 3 1 9 If there had been any decrease in pressure remove the cylinder adaptor remove the operating head and check the following a Thick and thin w...

Page 26: ...hrader valve ensure it is only finger tight Then place the operating head onto the manifold so that the cylinder threaded opening is facing the cylinder elastic away from the bottom of the inflator Wi...

Page 27: ...ppered retainers on inner edge of inflation chamber C Secure light Water activated switch with Light retainer velcro located on the webbing at the back of the inflation chamber D Secure Light cord und...

Page 28: ...placed lying on its side on top of chamber B Ensure Jerk to inflate pull is protruding from the inflation chamber C Tuck the chin rest part of the chamber underneath the folded chamber Tuck inside cov...

Page 29: ...11 1 2345 Fold outer corner in and tuck inside cover Fold the Right inner edge of Inflation chamber to the right as far as it will go 11 RNLI ILB 380N LIFEJA CKET S N L 1011 1 2345 A Fold in the corne...

Page 30: ...mes to the yellow marker at the end of the zip 13 12 A Ensure all 3 Burst point velcro tabs are secured B Tuck left and right excess zip ends inside the cover and C Secure Left and right bottom cover...

Page 31: ...Head Top Sealing Gasket 10097 Manual Head Cylinder Sealing Gasket 10382 Whistle 10677 Crewsaver water activated Light 10220 Mouth Inflation Valve 10208 Mouth Inflation Valve Cap 10151 Schrader Valve 1...

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