Inshore 380N Servicing Manual Download Page 2

Page: 2 / 31

Date: November 2016
Issue No: 2

Crewsaver -

Servicing Manual : Inshore 380N Lifejacket

Page

of 31

No.

Issue 2

Description

Reference to Venturi Vacuum System
added (sections 6.1.2, 8.1.2 and Parts List)

Cylinder now has Netlon sleeve fitted (section 8.1)
Back pressure testing of the operating head added

Date

November 2016

Service Bulletins and Amendments Register

Summary of Contents for 380N

Page 1: ...ing Manual Inshore 380N Lifejacket Page of 31 1 SERVICE MANUAL INSHORE 380N LIFEJACKET Survitec House Lederle Lane Gosport Hants PO13 0FZ England Tel 44 0 1329 820000 Fax 44 0 1329 236218 email crewsa...

Page 2: ...ket Page of 31 2 No Issue 2 Description Reference to Venturi Vacuum System added sections 6 1 2 8 1 2 and Parts List Cylinder now has Netlon sleeve fitted section 8 1 Back pressure testing of the oper...

Page 3: ...idelines 2 2 On Receipt Inspection 2 3 General Care 2 4 Servicing Tools 2 5 Service Record Sheet 2 6 Servicing Tool Kit Section 3 3 1 Unpacking the Lifejacket Section 4 4 1 Cleaning laundering Section...

Page 4: ...should be used as a reference document following training in servicing procedures instructed by Crewsaver approved personnel The manual also details the equipment and parts needed for correct maintena...

Page 5: ...oved SOLAS Approved CE Approved Cylinder size Standard Automatic Hammar Automatic Manual Firing head Manual Override Oral inflation tube Hard wearing cover Whistle fitted Retro reflective tape Twin Li...

Page 6: ...t Allows user full and unobstructed Movement Approved to BS EN ISO12402 2 Neck padding to prevent lifejacket rubbing at back of neck One size fits all Foam padded for maximum comfort Velcro webbing en...

Page 7: ...GISTER APPROVED AUTHORISED BY MCA ADULT 43 KG 0191 Pull straps forward to a tight but comfortable tension Tighten straps to a tight but comfortable tension Don life jacket like a waist coat Close cent...

Page 8: ...The service station shall be of an approved standard 2 1 1 9 Procedures shall be introduced to ensure that service bulletins Manuals and replacement parts are obtained from Crewsaver 2 1 1 10 Subseque...

Page 9: ...uel may be sponged off immediately with clean water and allowed to dry naturally 2 3 3 Mud can be removed with a stiff not wire brush when dry o 2 3 4 The outer cover may be hand washed in good qualit...

Page 10: ...onent or the expiry date 2 5 5 The record sheet shown on the next page is a recommended version Similar record sheets including the same information may also be used 2 Section Fig 2 4 Table of Tools R...

Page 11: ...NIFOLDS Schrader VALVES CYLINDERS LIGHT CYALUME POCKET BUDDY LINE RQ INFLATION MECHANISM COMMENTS OPERATING MECHANISM CORD AUTOMATIC CAPSULE WASHERS RETAINING NUT RETAINING CLIP TOGGLE RQ SPRAY HOOD C...

Page 12: ...Lifejacket Servicing Tool Kit Cylinder Torque Strap UML Mk5 Auto Socket Manometer Valve Extraction Tool Pressure Measuring Adaptor Inflation Adaptor Turned Socket Calibrated Socket Driver Tighten Cyl...

Page 13: ...pection Refer to Section 5 3 1 3 Remove light and battery Place to one side for further inspection Refer to section 5 3 1 4 Remove Safety Line and place to one side for further inspection Refer to Sec...

Page 14: ...etaining nut from the top of the firing head using a 9 16 socket or spanner Check for corrosion discard if corroded Remove the top sealing gasket washer and discard This must be replaced with a new pa...

Page 15: ...be removed with clean water and the zip can be cleaned with a stiff not wire brush when dry 4 1 2 1 Contaminants such as oil or diesel fuel may be sponged off immediately with clean water and allowed...

Page 16: ...for wear pulled threads contamination or signs of mistreatment 5 2 2 Visually inspect all welds 5 2 3 Visually inspect all webbings in accordance with Section 5 8 5 2 4 Visually inspect the whistle a...

Page 17: ...Brush out the threads with a stiff bristled nylon brush M E C Reference Br1 Cylinder showing white rust on thread 5 3 4 2 Blow out the threaded recess of the head and check that there are no signific...

Page 18: ...ZINC SUPER ZINC COATING 2 5 3 6 1 All CO cylinders showing signs of wear and loss of Zinc Super Zinc coating larger than 1cm are considered unfit 2 for purpose 2 Acceptable wear less than 1cm 2 Accep...

Page 19: ...e event that the Operating Mechanism fails any of the above inspection procedures the complete unit shall be replaced No Repairs are allowed Refer to Section 9 for the part number of the relevant repl...

Page 20: ...the Lifejacket to Crewsaver 5 Section 5 8 Webbings 5 9 Buckles 5 10 Labelling Markings 5 11 Lights 5 11 1 This lifejacket is fitted with the Crewsaver CSLwater activated light 5 11 1 1 Check the expir...

Page 21: ...55 42 4 072 1406 2 103 50 0 1406 0 1378 137 90 13790 13 79 2 1 58 19 4 276 1476 5 108 68 0 1476 0 1447 144 80 14480 14 48 2 2 60 96 4 479 1546 8 113 85 0 1547 0 1516 151 69 15169 15 17 2 3 63 73 4 68...

Page 22: ...perating mechanism from the lifejacket With the cylinder also removed pull the lever on the side of the operating head and check that the firing pin is visibly moving inside the open end 6 3 1 2 If th...

Page 23: ...e replacement part refer to Section 9 7 3 2 Please ensure cylinders are disposed of in accordance with local regulations Treat empty cylinders as steel for recycling purposes 7 4 1 No repairs permitte...

Page 24: ...t replacement Schrader valves obtained from Crewsaver 7 5 2 Operating Mechanism 7 5 2 1 No repairs permissible Replace the complete unit Refer to Section 9 for the Part No of the replacement part 7 6...

Page 25: ...ase the pressure by turning the control to deflate 8 1 3 1 9 If there had been any decrease in pressure remove the cylinder adaptor remove the operating head and check the following a Thick and thin w...

Page 26: ...hrader valve ensure it is only finger tight Then place the operating head onto the manifold so that the cylinder threaded opening is facing the cylinder elastic away from the bottom of the inflator Wi...

Page 27: ...ppered retainers on inner edge of inflation chamber C Secure light Water activated switch with Light retainer velcro located on the webbing at the back of the inflation chamber D Secure Light cord und...

Page 28: ...placed lying on its side on top of chamber B Ensure Jerk to inflate pull is protruding from the inflation chamber C Tuck the chin rest part of the chamber underneath the folded chamber Tuck inside cov...

Page 29: ...11 1 2345 Fold outer corner in and tuck inside cover Fold the Right inner edge of Inflation chamber to the right as far as it will go 11 RNLI ILB 380N LIFEJA CKET S N L 1011 1 2345 A Fold in the corne...

Page 30: ...mes to the yellow marker at the end of the zip 13 12 A Ensure all 3 Burst point velcro tabs are secured B Tuck left and right excess zip ends inside the cover and C Secure Left and right bottom cover...

Page 31: ...Head Top Sealing Gasket 10097 Manual Head Cylinder Sealing Gasket 10382 Whistle 10677 Crewsaver water activated Light 10220 Mouth Inflation Valve 10208 Mouth Inflation Valve Cap 10151 Schrader Valve 1...

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