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Innovatech TERMINATOR-2000e, Operation And Maintenance Manual

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Innovatech TERMINATOR-2000e Operation And Maintenance Manual Download Page 4

INNOVATECH PRODUCTS AND EQUIPMENT CO., INC. 

 

4

I

NSTALLING A 

B

LADE

...............................................................................................................................................16

 

A

DJUSTING 

B

LADE 

T

ILT

...........................................................................................................................................16

 

T

AKING 

U

P 

F

LOOR 

C

OVERINGS

..............................................................................................................................17

 

BALLAST .................................................................................................................................................................................. 17

 

TRICYCLE OR CASTER WHEELBASE AND TIRES ............................................................................................................... 18

 

HOOD AND OPERATOR SEAT................................................................................................................................................ 19

 

R

EMOVING THE 

H

OOD

.............................................................................................................................................19

 

CLOSE OF DAY OR SHIFT ...................................................................................................................................................... 20

 

TROUBLE-SHOOTING GUIDE ................................................................................................................................................. 21

 

MAINTENANCE PROCEDURES .............................................................................................................................................. 22

 

TERMINATOR® MAINTENANCE SCHEDULE ........................................................................................................................ 24

 

BATTERY SAFETY ................................................................................................................................................................... 25

 

R

ECEIVING THE 

T

ERMINATOR 

2000

E

......................................................................................................................25

 

H

AZARDOUS 

E

LEMENTS

..........................................................................................................................................25

 

L

IFTING 

B

ATTERIES

.................................................................................................................................................26

 

W

EARING 

P

ROTECTIVE 

C

LOTHING

.........................................................................................................................26

 

SETTING UP A CHARGING AREA .......................................................................................................................................... 26

 

C

ONNECTING

/D

ISCONNECTING 

C

HARGER

.............................................................................................................27

 

B

ASIC 

C

HARGING 

F

ACTS

.........................................................................................................................................27

 

T

HE 

C

HARGING 

P

ROCESS

.......................................................................................................................................28

 

TEMPORARY STORAGE OF BATTERY PACK....................................................................................................................... 28

 

FIRST AID ................................................................................................................................................................................. 29

 

Summary of Contents for TERMINATOR-2000e

Page 1: ...sional Carpet and Tile Removal Machinery 19722 144th Ave NE Woodinville WA 98072 USA Telephone 425 402 1881 1 800 267 6682 Fax 425 402 8547 Web Address www the terminator com Email sales the terminator com Copyright 1994 2000 Innovatech Products Equipment Co Woodinville Washington USA All rights reserved ...

Page 2: ...OVATECH PRODUCTS AND EQUIPMENT CO INC 2 TERMINATOR 2000e THE PROFESSIONAL CARPET AND TILE REMOVAL MACHINE Copyright 1994 2000 Innovatech Products Equipment Co Woodinville Washington USA All rights reserved ...

Page 3: ...S FOR THE TERMINATOR 8 SAFETY FEATURES 8 SAFETY WARNINGS 9 VENTILATION REQUIREMENTS 10 GUARDS WARNING NOTICES SIGNS 10 SERVICE INSTRUCTIONS PERSONNEL 10 REPLACEMENT PARTS MATERIALS 10 UNCRATING THE TERMINATOR AND PREPARING IT FOR OPERATION 11 LOADING UNLOADING PROCEDURES 12 COMPONENTS AND OPERATING SYSTEMS 13 OPERATOR CONTROLS 14 POWER LIMITER AND KEY SWITCH 15 BATTERY DISPLAY HYDRAULIC OIL LIGHT ...

Page 4: ... HOOD 19 CLOSE OF DAY OR SHIFT 20 TROUBLE SHOOTING GUIDE 21 MAINTENANCE PROCEDURES 22 TERMINATOR MAINTENANCE SCHEDULE 24 BATTERY SAFETY 25 RECEIVING THE TERMINATOR 2000E 25 HAZARDOUS ELEMENTS 25 LIFTING BATTERIES 26 WEARING PROTECTIVE CLOTHING 26 SETTING UP A CHARGING AREA 26 CONNECTING DISCONNECTING CHARGER 27 BASIC CHARGING FACTS 27 THE CHARGING PROCESS 28 TEMPORARY STORAGE OF BATTERY PACK 28 FI...

Page 5: ...2000 E PARTS LIST 46 T 2000E HYDRAULIC ASSEMBLY 46 T 2000E LOWER ASSEMBLY 48 UPPER FRAME ASSEMBLY 50 T 2000E FRONT CONSOLE ASSEMBLY 52 T 2000E TOP COVER ASSEMBLY 54 T 2000E DOOR ASSEMBLY 56 Table Of Figures Figure 1 Batteries and Motor 13 Figure 2 Operator Controls 14 Figure 3 Information Displays 15 Figure 4 Blade Assembly 16 Figure 5 Front Weight Ballast 17 Figure 6 Rear Weight Ballast 18 Figure...

Page 6: ...removal Built in forklift transport slots allows for easy loading and unloading at job sites Foot control for a very smooth start and stop If operated and cared for as instructed in this Manual the Terminator provides trouble free safe and efficient performance About This Manual This Manual contains the information and procedures to assist you to operate and maintain the Terminator machine safely ...

Page 7: ...s Maintenance tools and supplies are not provided with the machine You are responsible for purchase of these items The following are suggested items to have on the job site 1 4 or 7 Grinder 6 WD 40 2 10 15 Crescent Wrench 7 Open End and Box Wrench 3 16 20 oz Hammer 8 Screw Driver Set 4 3 8 or Socket Set 9 Safety Glasses 5 Grease Gun 10 Ear Plugs SAFETY INSTRUCTIONS The Terminator is designed for s...

Page 8: ...he Terminator has a charged fire extinguisher working back up beacon and strobe light before operating Safety Features The Terminator is equipped with several features to help ensure your safety and the safety of workers around you Warning Light and Back Up Alarm An amber light is installed on the top rear section of the hood When the Terminator s ignition is in the ON position the warning light w...

Page 9: ...ate the Terminator while under the influence of drugs alcohol or medication DO NOT operate the Terminator near and open flame or smoking materials DO NOT run the machine onto piles of debris as this may cause the machine to become unstable and tip over NEVER engage in horseplay DO NOT overreach Keep proper footing and balance at all times Use the seat belt on the machine ALWAYS turn the power OFF ...

Page 10: ...ed to do so If you need help with a service or maintenance problem contact our Customer Service Department Replacement Parts Materials The Terminator is designed and engineered to operate safely and efficiently with the parts and materials installed on it in our factory To ensure the continued safe and efficient operation of the equipment use replacement parts and materials that meet both of the f...

Page 11: ...ate with a forklift 1 Remove footrest by pulling the clevis pins out which are located on the right and left hand sides then disconnect the throttle cable Pull out footrest this will then expose the forklift slots To remove the TERMINATOR from crate without a forklift 1 Plug the battery connecters together 2 Take 2 x 4 s off the edge of the crate and between the wheels 3 Place 2 x 4 s behind the c...

Page 12: ...vehicle Load and unload the machine with a properly weighted forklift or lift gate Make sure all safety stops are installed on a lift gate before loading or unloading Never position yourself under or around the machine while moving it with other machinery Park the machine with the blade completely down after loading Properly secure the machine with chains tire chocks and other necessary tie downs ...

Page 13: ...iscussed in detail below Figure 1 Batteries and Motor The electric motor and batteries are located under the hood The electric motor provides the power to the hydraulic pump to drive the Terminator The electric motor requires little maintenance inspect wire connections and check for debris to maintain its efficiency and prolong its operating life ...

Page 14: ...ush the left and right levers down together and hold them in position then slowly depress the foot pedal to move the machine forward Pull the left and right levers up together and hold them in position then slowly depress the foot pedal to move the machine in reverse The alarm sounds Push only the left lever down to turn the machine to the right Push only the right lever down to turn the machine t...

Page 15: ...rs up too far let go of both handles and restart with procedure 1 Practice turning left right and going forward and backwards until you are comfortable driving the TERMINATOR 4 1 2 5 3 Figure 3 Information Displays Power Limiter and Key switch 1 POWER LIMITER is set at 70 as you increase to 100 it will increase power to the motor Increasing motor power will reduce the run time of the machine 2 The...

Page 16: ...s and thickness An assortment of blades is included in the purchase price of the Terminator Extra blades are available upon request from Innovatech Products Equipment Co Inc Figure 4 Blade Assembly Installing a Blade 1 Raise the blade assembly to maximum up position which is five inches off the floor 2 Unwrap the pre sharpened blades and select the blade thickness and length you need for the job 3...

Page 17: ...o have another person at the side of the machine remove all debris BALLAST The Terminator is equipped with weights in front 75 pounds each and rear 125 pounds each to provide traction for tough jobs These weights can be removed to reduce traction for certain jobs and to transport the Terminator by forklift or truck or elevator Wear gloves when handling these weights Use caution to not smash toes a...

Page 18: ...will get caught between the wheel and the housing Clean out wheel and housing regularly The rear tires are solid rubber tubeless and require no maintenance Over time they may wear out and need to be replaced Before each job inspect the rear tires and lug bolts Tighten the lug bolts as needed to 70 foot pounds torque It is important to keep the lug bolts tight Wheel hub should be tightened from 310...

Page 19: ...ood Operator Seat HOOD AND OPERATOR SEAT The hood covers the batteries motor and hydraulic system The top of the hood contains the lift handles fire extinguisher amber back up light and backup alarm Removing the Hood Remove the 4 bolts and remove the hood ...

Page 20: ...ole panel 3 Check for Hydraulic oil leaks 4 Check the blade and replace or adjust it as needed for the job 5 Check the tires 6 Inspect the machine as a whole to be sure it is ready to run 7 Mount machine Pull keyed knob up for power 8 When dismounting machine push red knob off to kill power CLOSE OF DAY OR SHIFT 1 Hook up battery charger to the loose battery connector make sure it is charging and ...

Page 21: ...wn fuses If fuse is blown replace and see if this solves the problem Yes Move on to next Step Does the display show that the batteries are charged No Charge batteries Yes Please contact Technical Service Department Display Not Working Is the Display Backlight On Yes Cycle Power to Machine No Move on to next step Is the display connector connected to the blue control module No Plug Connector to blu...

Page 22: ...very 60 hours 4 Check water level once a week in batteries 5 Clean Caster Wheel and Back Tires with wire wheel when necessary 6 Lube jaw hinge once a month 7 Look for leaks find and tighten fittings do not over tighten fittings 8 Check all hoses and clamps once a week 9 Inspect rear tires and lug bolts Tighten lug bolts as needed to 70 foot pounds torque 10 Check wheel hub every 60 hours of operat...

Page 23: ...0 S N 4 X 26 X 074 W NOTCH Vct vat carpet clean up rescrape glue TW 1030 SSD 4 X 26 X 074 W NOTCH SD Carpet vinyl TW 1035 4 X 26 X 092 Vct vat elastomerics rescrape glue TW 1035 S N 4 X 26 X 092 W NOTCH Wood ceramic thin set TW 1035 SSD 4 X 26 X 092 W NOTCH SD Carpet vinyl TW 2025 S N 6 X 18 X 092 W NOTCH Double layered tile carpet TW 2035 S N 6 X 26 X 092 Carpet ceramic tile double layered vct wo...

Page 24: ...0 120 Change Hydraulic Oil Filter Canister and Check Wheel Hubs Grease Fittings 130 140 150 Grease Fittings 160 170 180 Change Hydraulic Oil Filter Canister and Check Wheel Hubs Grease Fittings 190 200 210 Grease Fittings 220 230 240 Change Hydraulic Oil Filter Canister and Check Wheel Hubs Grease Fittings 250 260 270 Grease Fittings 280 290 300 Change Hydraulic Oil Filter Canister and Check Wheel...

Page 25: ...and can burn skin and eyes as well as devoir many types of fabric See Wearing Protective Clothing Specific Gravity Reading Acid Content by Weight 1 280 37 40 1 290 38 55 1 325 42 50 Explosive Gases When a lead acid battery is being charged it produces a small explosive mixture of hydrogen and oxygen gases Make sure that all vent caps are unclogged and securely attached so that any gas is safely ve...

Page 26: ...or This area should have all the proper battery handling equipment including the spill kit supplied with the Terminator 2000e The area needs to be well ventilated even when the battery is only being trickle charged Ventilation is considered satisfactory if the hydrogen concentration does not exceed 1 5 2 in any one location Concentrations of more than 4 are explosive and dangerous A prominent NO S...

Page 27: ...ery connector terminals will became pitted over time resulting in poor connections and increased heat generation in the battery leads and connectors Basic Charging Facts Proper charging is essential for maximum battery life In general the proper charging rate is any rate that does not produce a battery temperature higher than 115F or 46C and or does not produce excessive gassing The Terminator 200...

Page 28: ...50 2 75V per cell depending on the battery age Specific Gravity Specific gravity measurements are based on a cell temperature of 77 F 25 C and lower In order to obtain an accurate specific gravity measurement the hydrometer reading must be adjusted based on the temperature of the electrolyte Battery Fluid Subtract 4 points of specific gravity 004 for each 10 degrees under 77 F Care should at least...

Page 29: ...charged and then discharged this is called a cycle An average battery will last from 1 500 to 1 800 cycles or 5 to 6 years Actual battery life will depend on type of battery the severity of use and how well the battery was maintained while in service To obtain maximum service life from your battery pack care should be taken to not operate the battery pack over 115 F 46 C as well as not to run the ...

Page 30: ...ueeze bottle that contains a buffering solution for treating acid burns on skin eyes and clothing This inexpensive equipment is practical for personnel protection while working on the Terminator 2000e battery pack Although the spill kit and a source of running water is needed for large spills on the floor 2 A Deluge Shower should be used where high specific gravity acid above 1 400 is handled The ...

Page 31: ...INNOVATECH PRODUCTS AND EQUIPMENT CO INC 31 BASIC RULES FOR BATTERY CARE AND MAINTENANCE ...

Page 32: ...E EQUIPMENT TO MEET ANY PARTICULAR NEEDS OF THE BUYER THE EQUIPMENT IS POWERED TO OPERATE AS STATED IN THE OPERATING SPECIFICATIONS SUPPLIED WITH THE EQUIPMENT BUT IT IS UNDERSTOOD AND AGREED TO BUY BUYER THAT ACTUAL OPERATING CAPABILITIES VARY UNDER DIFFERENT OPERATING CONDITIONS FOR WHICH INNOVATECH CAN ASSUME NO RESPONSIBILITY BUYER S EXCLUSIVE REMEDY FOR CLAIMS ARISING UNDER THIS AGREEMENT SHA...

Page 33: ...t inquiries to the address below or call Marketing Technical Services EXXON Company USA Room 2344 P O Box 2180 Houston TX 77252 2180 713 656 5949 B COMPONENTS AND HAZARD INFORMATION COMPONENTS CASE NO OF APPROXIMATE COMPONENTS CONCENTRATION Distillates petroleum hydro treated 64742 54 7 Greater that 99 heavy paraffin OR OR Distillates petroleum solvent dewaxed 64742 65 0 Heavy paraffin Proprietary...

Page 34: ... a physician as a surgical emergency Even though initial symptoms from high pressure injection may be minimal or absent early surgical treatment within the first few hours may significantly reduce the ultimate extent of injury INHALATION Vapor pressure is very low Vapor inhalation under ambient conditions is normally not a problem If overcome by vapor from hot products immediately remove from expo...

Page 35: ...her decomposition products in the case of incomplete combustion EMPTY CONTAINER WARNING Empty containers retain residue liquid and or vapor and can be dangerous DO NOT PRESSURIZE CUT WELD BRAZE SOLDER DRILL GRIND OR EXPOSE SCCH CONTAINERS TO HEAT FLAME SPARKS STATIC ELECTRICITY OR OTHER SOURCES OF IGNITION THEY MAY EXPLODE AND CAUSE INJURY OR DEATH Do not attempt to refill or clean containers sinc...

Page 36: ...and an acute dermal LD50 rabbit greater that 3 16 g kg of body weight PRE EXISTING MEDICAL CONDITIONS WHICH MAY BE AGGRAVATED BY EXPOSURE None recognized F PHYSICAL DATA The following data are approximate of typical values and should not be used for precise design purposes BOILING RANGE ISP Approximately 293 C 560 F by ASTM D 2887 VAPOR PRESSURE Less than 0 01 mm 20 C SPECIFIC GRAVITY 15 6 C 15 6 ...

Page 37: ... AND PRECAUTIONS VENTILATION Use local exhaust to capture vapor mists or fumes if necessary Provide ventilation sufficient to prevent exceeding recommended exposure limit or buildup of explosive concentration of vapor in air No smoking or use of flame or other ignition sources RESPIRATORY PROTECTION Use supplied air respiratory protection in confined or enclosed spaces if needed PROTECTIVE GLOVES ...

Page 38: ...n also The health and safety information presented herein must be used in conjunction with the pertinent standards for training work practices and facilities design established by OSHA NIOSH NFFA API NEC NSC UNDERWRITERS BUREAU OR MINES and similar organizations The information and recommendations contained herein are to the best of EXXON s knowledge and belief accurate and reliable as of the date...

Page 39: ...I 800 333 2222 ext 3138 Transportation Emergencies CHEMTREC 24 Hours 800 424 9300 II Hazardous Ingredients Material by Wt CAS Number Eight Hour Exposure Limits OSHA PEL ACGIH TLV Other Specific Chemical Identity Lead NIOSH REL Common Name Grid 34 7439 92 1 50 µg m3 150 µg m3 100 µg m3 Specific Chemical Identity Lead Dioxide NIOSH REL Common Name Lead Oxide 31 1309 60 0 50 µg m3 150 µg m3 100 µg m3...

Page 40: ...10 112o C Melting Point Lead 327 4o C is a dark reddish brown to gray solid with slight acidic odor Specific Gravity H2O 1 Battery Electrolyte Acid 1 210 1 300 Vapor Pressure mm Hg at 20o C PSIG Battery Electrolyte Acid 11 7 Vapor Density Air 1 Battery Electrolyte Acid 3 4 Solubility is H2O Lead and Lead Dioxide are not soluble Battery Electrolyte acid is 100 soluble in water Volatile By Weight No...

Page 41: ...damage to the kidneys and nervous system Lead may also cause reproductive system damage and can affect developing fetuses in pregnant women Battery electrolyte acid may lead to scarring of the cornea chronic bronchitis as well as erosion of tooth enamel in mouth breathers in repeated exposures POTENTIAL TO CAUSE CANCER The National Toxicological Program NTP and The International Agency for Researc...

Page 42: ...ay from the battery VI Reactivity Data Stability Unstable Stable Conditions to Avoid Sparks and other sources of ignition may ignite hydrogen gas Incompatibility materials to avoid Lead lead compounds Potassium carbides sulfides peroxides phosphorus sulfur Battery electrolyte acid Combustible materials strong reducing agents most metals carbides organic materials chlorates nitrates picrates and fu...

Page 43: ...after handling batteries Protective Measures to be Taken During Non Routine Tasks Including Equipment Maintenance Wear recommended eye protection If clothing becomes saturated with acid remove and wash affected area with water for 15 minutes Discard saturated clothing SPILL OR LEAK PROCEDURES Protective Measures to be Taken if Material is Released or Spilled Remove combustible materials and all so...

Page 44: ...lyte Acid Neutralize as above for a spill collect residue and place in a drum or suitable container Dispose of as a hazardous waste DO NOT FLUSH LEAD CONTAMINATED ACID INTO SEWER Batteries Send to lead smelter for reclamation following applicable Federal state and local regulations ...

Page 45: ...INNOVATECH PRODUCTS AND EQUIPMENT CO INC 45 TERMINATOR 2000 e PARTS CATALOG ...

Page 46: ...lt 5 16 18 x 3 Hex Cap 11 HYUF 001 Hyd Fitting 6 F50X S 12 HYUF 003 Flow Reducer 13 HAE 002 Hose Assembly Filter to Tank 14 HYE 008 Hyd Fitting 12 12 C50X S 15 HYE 009P Hyd Filter w Element HYE 010P Element only 16 HYUF 014 Hyd Fitting 10 12 C50X S 17 HAE 003 Hose Assembly Valve to Filter 18 HYUF 008 Hyd Fitting 10 8 C50X S 19 HYU 004 Front Cylinder 20 HAU 006 Hose Assy Valve Top to Cylinder 21 HA...

Page 47: ......

Page 48: ...x 3 Hex 6 HYTE 008L Wheel Motor Left 8 HYU 007 Tank Plug w seal 9 ASE 0001 T 2000e Frame Assembly 10 HYTE 008R Wheel Motor Right 11 HD 064 Nut 13 Nylok 12 MITE 006 Caster Wheel 13 HD 100 Clevis Pin 5 8 x 3 14 HD 113 Hitch Pin 15 FS 0001 Front Jaw Assembly 17 HYUF 015 Hyd Fitting 8 10 C50X S 19 HD 076 Flat Washer 20 HD 064 Nut 13 Nylok 21 HD 021 Bolt 13 x 2 Hex 22 HD 076 Flat Washer ...

Page 49: ......

Page 50: ... 1 Flat Hd Phillips 7 ASE 0001 Assembly Main Frame T 2000E 8 HD20 001 Bolt 20 x 1 9 MIE 007 Throttle Attachment Spacer 10 ELE 010 Linear Accelerator 11 MIE 006 Aluminum Support Plate 12 HD 000 Bolt 5 16 18 x 1 13 MIU 006 Lift off Hinge Satin Left 14 HD 103 Screw 6 32 x 1 Pan HD Phillips 15 MIU 007 Lift off Hinge Satin Right 16 HD2 079 Bolt 20 x 1 Hex Cap 17 HD 110 Bolt 10 24 x Pan HD Phillips 18 E...

Page 51: ......

Page 52: ... 0082 01 Seat Belt Bracket Right 5 MIU 012 Seat 7 FS 0082 01 Seat Belt Bracket Left 8 ELE 004 Knob Black 9 MIE 001 Decal Power Control T 2000e 10 ELE 005 Battery Display Hour Meter 11 HD 108 Screw 8 32 x Pan HD Phillips 12 ELE 003 Potentiometer 13 ELE 007 Cover Box 14 ELE 006 Manual Power Disconnect 15 MIU 004 Console Hinge 16 HD 052 Nut 8 32 Nylok 17 HD 019 Bolt 13 x 1 Hex Cap 18 HD 121 Bolt 5 16...

Page 53: ......

Page 54: ...tion Notes 1 SM 0018 Top Cover 2 MEU 006 Light Bracket 3 ELU 014 Strobe Light 4 MIU 001 Handle 5 MIU 011 Fire Extinguisher 6 HD 112 20 x Flat Head 7 HD 056 20 Nylok Nut 8 HD 109 8 32 x 5 8 Pan HD Phillips 9 HD 069 8 Flat Washer 10 ELU 004 Backup Alarm 11 HD 056 20 Nylok Nut 12 HD 005 20 x Hex Cap ...

Page 55: ......

Page 56: ...Door Assembly Item Part Number Description Notes 1 SM 0019 02 Door T 2000e Right p n SM 0019 01 Left 2 MIU 014 Latch Paddle Spring Loaded 3 MIU 007 Lift off Hinge Satin Right MIU 006 Left Side 4 HD 102 Screw 6 32 x Pan HD Phillips 5 HD 050 Nut 6 32 Nylok ...

Page 57: ......

Page 58: ...E STORE If you visit our home page you will find information about our tools and machines www The Terminator com 800 267 3382 425 402 1881 Fax 425 402 8547 sales the terminator com 19722 144th Avenue NE Woodinville WA 98072 U S A ...

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