background image

 

2. 

Locate a vacuum source on the intake manifold, after the throttle 
body and connect it to the hose barb on the sensor. Use the 
provided “T” and hose to make this connection if needed. To secure 
the hose use tie-wraps or hose clamps.  

 

3. 

With the engine idling, confirm that you do not have any air/vacuum 
leaks.  

2.5 

 

Wideband Oxygen Sensor Setup

 

2.5.1 

Oxygen Sensor Placement  

 
Optimum bung placement will vary from application to application, but using 
the guidelines below will ensure the longest sensor life with the most 
accurate readings. Using a bung is the preferred method for mounting the 
oxygen sensor in all applications.  
 

 

Weld the bung at least 

24 inches 

after the turbocharger. 

 

 

Using a clock as reference, mount the bung between the 

9:00 

o’clock and 3:00 o’clock position

. Welding the bung in the lower 

section of the exhaust pipe can result in sensor damage caused by 
condensation making contact with the sensor’s internal heating 
element.  
 

 A 

1” bung

 (provided in the kit) will best protect the sensor. When 

fully threaded, the sensor’s tip will sit flush with the inside of the 
exhaust piping, this does 

not 

adversely effect the readings.  

 

 

The bung should always be welded before the Catalytic Converter. 
Welding the bung after the catalytic converter will skew the readings 
toward lean. The skew in readings will vary with engine load and the 
efficiency of the catalytic converter. 
 

 

Leaded fuel and two stroke applications will reduce the sensor’s life. 
There are many other factors that dictate the sensor’s lifespan so it is 
impossible to predict total sensor longevity.  

 

Exhaust leaks, camshaft overlap, and open (shorty) exhausts will 
cause false lean readings at light engine loads. Typically, once the 
engine is under load and the exhaust gas volume increases, you will 
see accurate readings.  

 

Summary of Contents for PSB-1

Page 1: ...sor Setup 7 2 5 1 Oxygen Sensor Placement 7 2 5 2 Sensor Calibration 8 2 5 3 Calibration Schedule 9 PSB 1 Setup 9 3 3 1 Entering Setup Configuration 9 3 1 1 Configuration using PSB 1 s interface buttons 9 3 1 2 Configuration using the LM Programmer software 10 3 2 Display Settings Gauge Abbreviations 10 3 3 RPM Settings Gauge Abbreviations 10 3 4 Relay Settings Gauge Abbreviations 11 Logworks 3 LM...

Page 2: ...ons It can be configured to display A F or pressure as primary channels or both A F and pressure in both the primary and secondary channel viewports 2 Status or Error display The upper right hand viewport of the PSB 1 is reserved to display the status of the relay or any error codes that might be present O2 error codes will supersede all other statuses In an O2 error state all relay functions are ...

Page 3: ...d peak boost value 4 Shift Light Illuminates when the trigger shift RPM is reached 1 1 Changing the PSB 1 s gauge face and or bezel 1 Lay the PSB 1 face down and remove the three 2 phillips screws from the outside rim of the back plate 2 3 Configure the gauge as desired by changing the gauge face and or bezel 4 Make sure every piece is positioned correctly using the locating tab and reassemble the...

Page 4: ...e BLACK wire should be grounded to a solid ground source The best possible ground source would be the battery ground post If other Innovate Motorsports devices are going to be daisy chained along with the PSB 1 it is recommended that all devices be connected to a single ground point ideally the battery ground post 3 Connect the WHITE wire to a headlight power wire a wire that goes hot with 12V whe...

Page 5: ...ach signal can not be acquired from the negative lead of the coil on vehicles running CDI ignitions For these applications use the negative lead of an injector or a tach adapter if available for your model ignition 2 1 1 Single Innovate Device Relay Wiring Instructions The relay diagram below is intended for use to power the gauge it is not for the PowerSafe relay s operation 2 2 Gauge Mounting an...

Page 6: ...wire length on both ends to connect to the relay wires 4 Solder and heat shrink one exposed end of the solenoid wires to the BLUE relay wire Solder and heat shrink the other exposed end of the solenoid wire to the YELLOW relay wire It is not critical which side of the intercepted solenoid wires connects to either of the blue or yellow relay wires 5 Mount the relay in a suitable location away from ...

Page 7: ... in the lower section of the exhaust pipe can result in sensor damage caused by condensation making contact with the sensor s internal heating element A 1 bung provided in the kit will best protect the sensor When fully threaded the sensor s tip will sit flush with the inside of the exhaust piping this does not adversely effect the readings The bung should always be welded before the Catalytic Con...

Page 8: ...ions provided for proper sensor installation will lead to inaccurate O2 readings 2 5 2 Sensor Calibration Once the unit has been wired and a suitable location has been found for both the gauge and the sensor it is time to perform the sensor calibration Innovate Motorsports Direct Digital wideband measurement principal allows you to calibrate the sensor to compensate for sensor wear This procedure ...

Page 9: ...very 10 000 miles whichever comes first Race Application Calibrate before first installation of new sensor Calibrate once per race weekend PSB 1 Setup 3 3 1 Entering Setup Configuration The PSB 1 can be configured directly from the gauge itself or by connecting it to a computer with the LM Programmer software 3 1 1 Configuration using PSB 1 s interface buttons 1 From the main screen press and HOLD...

Page 10: ...ress the Program button on the lower right on the software application You will know that the PSB 1 has been programmed successfully when the Program button grays out 3 2 Display Settings Gauge Abbreviations 1 MAP Units Allows the gauge to display pressure in either inHG PSI kPa or BAR Default setting is inHG PSI 2 Wideband O2 Units WB O2 Units Allows the gauge to display O2 units in either AFR or...

Page 11: ...e minimum manifold absolute pressure where the safety cut will become active AFR Cut is the defined lean A F that will trigger the safety cut When the Boost Cut by AFR is triggered the PSB 1 will display O2 Cut on the upper right hand corner and the relay will interrupt all solenoid control and boost will default to spring pressure Default setting is 13 AFR 3 Valet ON OFF When configured from the ...

Page 12: ...erial adapter from Innovate Motorsports P N 3733 or use any USB to serial adaptor that includes drivers Make sure that nothing is connected to the IN port of the PSB 1 2 Power up the PSB 1 3 Launch LM Programmer The LM Programmer application can be launched from Start Programs LogWorks3 LM Programmer from the Windows task bar 4 2 1 Programming Analog Output Connect the PSB 1 to the computer and la...

Page 13: ...e should only be necessary if there has been a new release that specifically fixes a problem that you are experiencing with the controller 1 Connect the PSB 1 to the computer and launch LM Programmer 2 Once connected LM Programmer will display the current version of the firmware that is installed in the PSB 1 Do not flash the firmware if the versions are the same 3 On the Info tab of LM Programmer...

Page 14: ...U 4 2 3737 LSU 4 9 3890 3887 3889 LSU 4 9 3888 Note All sensor cables for the LSU 4 9 are easily identified by a 4 9 marking molded on the sensor connector side Use the appropriate sensor cable for the sensor type as each sensor has a different style connector Spliced cable can not only affect the wideband s performance but in worst cases it can damage the sensor and or controller Selecting the wr...

Page 15: ...rivers Make sure that nothing is connected to the IN port of the PSB 1 Power up the PSB 1 2 Launch LogWorks The LogWorks application can be launched from Start Programs LogWorks3 Logworks3 from the Windows task bar 3 Once LogWorks launches go to File Connect You will be prompted to connect to the serial COM port Select the COM port the device is connected to and then click Connect 4 You will now s...

Page 16: ...to prevent damage and shipped charges pre paid along with proof of purchase and the return material authorization number to the Innovate repair location as instructed by Customer Service Innovate within a reasonable amount of time from its receipt of your product so shipped will ship to you at its option the repaired product or a new or reconditioned product of comparable or greater specified func...

Page 17: ...or calibration 3 Replace sensor cable 4 Replace sensor Error 5 Reference cell circuit shorted 1 Short in sensor cable 2 Short in sensor 1 Replace sensor cable 2 Replace sensor Error 6 Reference cell circuit open 1 Damaged sensor cable or sensor 2 Connectors not fully seated 1 Verify that all sensor connectors are fully seated and locked into position 2 Replace sensor 3 Replace sensor cable Error 7...

Reviews: