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When installed in the exhaust, the oxygen sensor must be connected 
to a powered, functional PSB-1 (no error codes) whenever the 
engine is running. An un-powered sensor will be damaged in a short 
period of time when exposed to exhaust gas.  

 

 

Do not pre-warm the sensor before starting the engine, start the 
engine as you normal would.  Allowing the sensor to pre-warm 
before starting the engine will increase the possibility of damaging 
the sensor from shock-cooling.  

 

 

The maximum temperature of the sensor at the bung (the sensor 
mounting location) should not exceed 500 

o

C or 900 

o

F. If these 

temperatures are exceeded in your application you should install the 
Innovate Motorsports HBX-1 heat sink bung extender. (p/n 3729.)  
 

As the O2 sensor measures the oxygen content of the exhaust 
gas to provide an accurate O2 reading, even a small  pin-hole 
leak in a poorly welded sensor bung will effect the accuracy 

and performance of your O2 sensor. Remember, any deviation from the 
instructions provided for proper sensor installation will lead to 
inaccurate O2 readings

2.5.2 Sensor 

Calibration 

Once the unit has been wired and a suitable location has been found for both 
the gauge and the sensor it is time to perform the sensor calibration. 
Innovate Motorsports’ ‘Direct Digital’ wideband measurement principal allows 
you to calibrate the sensor to compensate for sensor wear. This procedure 
takes just a few moments and it will ensure the most accurate readings 
throughout the oxygen sensor’s life. This procedure is required anytime a 
NEW oxygen sensor is installed. 
 
The calibration procedure requires that the oxygen sensor be in 

free air

, this 

means removed from the exhaust system completely.  
 

1. 

With the 

sensor disconnected

, apply power to the PSB-1. 

 
Confirm that the top right-hand corner viewport displays “O2 E2.” This is 
an error code, indicating that no sensor is detected. Leave unit powered 
on for a minimum of 30 seconds. 
 

2. Power 

down

 the PSB-1 and attach the oxygen sensor using the cable 

provided. When making these connections, make sure they are fully 
seated and locked. Again, make sure that the sensor is in free air (not in 
the exhaust). 
 

3. Power 

up

 the PSB-1. 

 

Summary of Contents for PSB-1

Page 1: ...sor Setup 7 2 5 1 Oxygen Sensor Placement 7 2 5 2 Sensor Calibration 8 2 5 3 Calibration Schedule 9 PSB 1 Setup 9 3 3 1 Entering Setup Configuration 9 3 1 1 Configuration using PSB 1 s interface buttons 9 3 1 2 Configuration using the LM Programmer software 10 3 2 Display Settings Gauge Abbreviations 10 3 3 RPM Settings Gauge Abbreviations 10 3 4 Relay Settings Gauge Abbreviations 11 Logworks 3 LM...

Page 2: ...ons It can be configured to display A F or pressure as primary channels or both A F and pressure in both the primary and secondary channel viewports 2 Status or Error display The upper right hand viewport of the PSB 1 is reserved to display the status of the relay or any error codes that might be present O2 error codes will supersede all other statuses In an O2 error state all relay functions are ...

Page 3: ...d peak boost value 4 Shift Light Illuminates when the trigger shift RPM is reached 1 1 Changing the PSB 1 s gauge face and or bezel 1 Lay the PSB 1 face down and remove the three 2 phillips screws from the outside rim of the back plate 2 3 Configure the gauge as desired by changing the gauge face and or bezel 4 Make sure every piece is positioned correctly using the locating tab and reassemble the...

Page 4: ...e BLACK wire should be grounded to a solid ground source The best possible ground source would be the battery ground post If other Innovate Motorsports devices are going to be daisy chained along with the PSB 1 it is recommended that all devices be connected to a single ground point ideally the battery ground post 3 Connect the WHITE wire to a headlight power wire a wire that goes hot with 12V whe...

Page 5: ...ach signal can not be acquired from the negative lead of the coil on vehicles running CDI ignitions For these applications use the negative lead of an injector or a tach adapter if available for your model ignition 2 1 1 Single Innovate Device Relay Wiring Instructions The relay diagram below is intended for use to power the gauge it is not for the PowerSafe relay s operation 2 2 Gauge Mounting an...

Page 6: ...wire length on both ends to connect to the relay wires 4 Solder and heat shrink one exposed end of the solenoid wires to the BLUE relay wire Solder and heat shrink the other exposed end of the solenoid wire to the YELLOW relay wire It is not critical which side of the intercepted solenoid wires connects to either of the blue or yellow relay wires 5 Mount the relay in a suitable location away from ...

Page 7: ... in the lower section of the exhaust pipe can result in sensor damage caused by condensation making contact with the sensor s internal heating element A 1 bung provided in the kit will best protect the sensor When fully threaded the sensor s tip will sit flush with the inside of the exhaust piping this does not adversely effect the readings The bung should always be welded before the Catalytic Con...

Page 8: ...ions provided for proper sensor installation will lead to inaccurate O2 readings 2 5 2 Sensor Calibration Once the unit has been wired and a suitable location has been found for both the gauge and the sensor it is time to perform the sensor calibration Innovate Motorsports Direct Digital wideband measurement principal allows you to calibrate the sensor to compensate for sensor wear This procedure ...

Page 9: ...very 10 000 miles whichever comes first Race Application Calibrate before first installation of new sensor Calibrate once per race weekend PSB 1 Setup 3 3 1 Entering Setup Configuration The PSB 1 can be configured directly from the gauge itself or by connecting it to a computer with the LM Programmer software 3 1 1 Configuration using PSB 1 s interface buttons 1 From the main screen press and HOLD...

Page 10: ...ress the Program button on the lower right on the software application You will know that the PSB 1 has been programmed successfully when the Program button grays out 3 2 Display Settings Gauge Abbreviations 1 MAP Units Allows the gauge to display pressure in either inHG PSI kPa or BAR Default setting is inHG PSI 2 Wideband O2 Units WB O2 Units Allows the gauge to display O2 units in either AFR or...

Page 11: ...e minimum manifold absolute pressure where the safety cut will become active AFR Cut is the defined lean A F that will trigger the safety cut When the Boost Cut by AFR is triggered the PSB 1 will display O2 Cut on the upper right hand corner and the relay will interrupt all solenoid control and boost will default to spring pressure Default setting is 13 AFR 3 Valet ON OFF When configured from the ...

Page 12: ...erial adapter from Innovate Motorsports P N 3733 or use any USB to serial adaptor that includes drivers Make sure that nothing is connected to the IN port of the PSB 1 2 Power up the PSB 1 3 Launch LM Programmer The LM Programmer application can be launched from Start Programs LogWorks3 LM Programmer from the Windows task bar 4 2 1 Programming Analog Output Connect the PSB 1 to the computer and la...

Page 13: ...e should only be necessary if there has been a new release that specifically fixes a problem that you are experiencing with the controller 1 Connect the PSB 1 to the computer and launch LM Programmer 2 Once connected LM Programmer will display the current version of the firmware that is installed in the PSB 1 Do not flash the firmware if the versions are the same 3 On the Info tab of LM Programmer...

Page 14: ...U 4 2 3737 LSU 4 9 3890 3887 3889 LSU 4 9 3888 Note All sensor cables for the LSU 4 9 are easily identified by a 4 9 marking molded on the sensor connector side Use the appropriate sensor cable for the sensor type as each sensor has a different style connector Spliced cable can not only affect the wideband s performance but in worst cases it can damage the sensor and or controller Selecting the wr...

Page 15: ...rivers Make sure that nothing is connected to the IN port of the PSB 1 Power up the PSB 1 2 Launch LogWorks The LogWorks application can be launched from Start Programs LogWorks3 Logworks3 from the Windows task bar 3 Once LogWorks launches go to File Connect You will be prompted to connect to the serial COM port Select the COM port the device is connected to and then click Connect 4 You will now s...

Page 16: ...to prevent damage and shipped charges pre paid along with proof of purchase and the return material authorization number to the Innovate repair location as instructed by Customer Service Innovate within a reasonable amount of time from its receipt of your product so shipped will ship to you at its option the repaired product or a new or reconditioned product of comparable or greater specified func...

Page 17: ...or calibration 3 Replace sensor cable 4 Replace sensor Error 5 Reference cell circuit shorted 1 Short in sensor cable 2 Short in sensor 1 Replace sensor cable 2 Replace sensor Error 6 Reference cell circuit open 1 Damaged sensor cable or sensor 2 Connectors not fully seated 1 Verify that all sensor connectors are fully seated and locked into position 2 Replace sensor 3 Replace sensor cable Error 7...

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