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Ingeteam INGEREV RAPID ST Series, Installation And Operation Manual

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Ingeteam INGEREV RAPID ST Series Installation And Operation Manual Download Page 44

ABX2011IQM01_ - Installation and Operation Manual

Liquid crystal displays

The unit may include several liquid crystal displays that must be processed properly after their useful life. In 
addition to the two front displays, the insulation monitoring devices incorporate small LCD displays that will need 
to be processed.

Liquid crystal displays

44

Waste handling

Ingeteam

Summary of Contents for INGEREV RAPID ST Series

Page 1: ...INGEREV RAPID ST 200 400 Installation and Operation Manual...

Page 2: ...1 Ingeteam Power Technology S A Energy Avda Ciudad de la Innovaci n 13 31621 SARRIGUREN Navarra Spain Tel 34 948 28 80 00 Fax 34 948 28 80 01 e mail electricmobility energy ingeteam com Service Call C...

Page 3: ...ABX2011IQM01_ Installation and Operation Manual INGEREV RAPID ST Installation and Operation Manual 3 Ingeteam...

Page 4: ...bsequent editions Other functions may be available which are not covered by this document This document may be changed The copy distribution or use of this document or of its content requires written...

Page 5: ...d legislation does not imply exemption from other specific standards for the installation place country or other circumstances that affect the unit You must consider the set of conditions listed throu...

Page 6: ...led correctly High temperature The flow of outlet air can reach high temperatures which can cause injury to anybody exposed to it Potential hazards for the equipment DANGER Cooling The unit requires p...

Page 7: ...h standard UNE EN 397 1995 ANSI Z89 1 2014 provided there are elements with voltage directly accessible Working clothes Close fitting non flammable 100 cotton Dielectric gloves In compliance with stan...

Page 8: ...orage 25 4 1 Reception 25 4 2 Unit identification 25 4 3 Transport damage 25 4 4 Conservation 25 5 Preparation for installing the unit 26 5 1 Environment 26 5 2 Environmental conditions 26 5 3 Type of...

Page 9: ...ABX2011IQM01_ Installation and Operation Manual 9 Contents Ingeteam 10 Unit disconnection 41 11 Waste handling 42...

Page 10: ...le to the tasks of installing and operating this unit The responsibility for designating qualified personnel will always fall to the company to which the personnel belong It is necessary to decide whi...

Page 11: ...erates an internal DC voltage network that is distributed to all load terminals in the installation INGECON SUN Power inverter DC switch INGEREV RAPID ST CHAdEMO 250 500 Vdc MAX 200 A CHAdEMO 250 500...

Page 12: ...ader E Emergency button F Charging connectors The INGEREV RAPID ST family with its different models is compatible with mode 4 of the CHAdeMO and CCS standards in direct current 2 3 Power modules BPM T...

Page 13: ...d current 5 A Rated power 200 kW DC power entance Voltage 575 750 V Rated current 300 A Output DC Voltage range 50 920 V Maximum current 300 A 50 500 Vdc 200 A 600 920 Vdc General information Refriger...

Page 14: ...DC CP PP PP Proximity Pilot CP Control Pilot PE Protective Earth DC DC CHAdeMO 1 1 4 4 3 6 6 5 5 12 V 12 V 2 2 7 7 10 10 9 9 8 8 Power lines Charging station side Vehicle side Control lines CAN BUS 2...

Page 15: ...ss the interior of the station it must be in a stopped state If the auxiliary system is powered the fan or pump may start while the station is open There is a risk of burns due to the heating element...

Page 16: ...se through the side door Location of access to the two front door unlock latches 2 7 Accessories fitted as standard Ethernet communication Local communication with other INGEREV stations OCPP support...

Page 17: ...safety Interesting design quantities for electrical safety are disclosed below 2 9 1 Overvoltage Category OVC These units have been designed with an OVC III overvoltage category in AC 2 10 Noise poll...

Page 18: ...are described below FC1 FB1 FC3 FC4 FC2 FB2 FC1 Circuit breaker 16 A Curve C Protects auxiliary systems FB1 30 mA 16 A Type B differential switch Protects auxiliary systems FC2 6 3 A motor protection...

Page 19: ...e contact must be wired with the minimum coil of the corresponding disconnector In this way in case of opening the unit door the disconnector supplying said unit will trip thus being isolated from the...

Page 20: ...10 U20 2x70 mm2 yellow 2x70 mm2 yellow 70 mm2 yellow 70 mm2 yellow 120 mm2 yellow 120 mm2 yellow W01 W02 XCCS XCHA 1x70 2x35 mm2 yellow 1x70 2x35 mm2 yellow KOUT1 KOUT2 KPAR DC BUSBAR Single line of t...

Page 21: ...ndards IEC 61851 1 IEC 61851 23 IEC 61851 24 CHAdeMO 1 0 0 DIN 70121 ISO 15118 IEC 61000 Overcurrent protection 16 A circuit breaker Curve C in auxiliary circuit Protection against indirect contacts D...

Page 22: ...ust be sealed with polyurethane foam after installation of the charging station The wiring necessary for the correct operation of the charging station will be guided inside through the lower opening s...

Page 23: ...ical features of the units e g cause incorrect closure of doors loss of IP rating etc Avoid as far as possible vibrations which may cause subsequent malfunction If you observe any anomaly please conta...

Page 24: ...se straight or bow shackles of a maximum size of 1 2 Bow shackle Any handling of the unit must be carried out using the four available lifting points with chains or textile slings converging to a sing...

Page 25: ...g points should be taken into account in order to avoid damage The unit must be stored in its original packaging Keep the unit free of dirt dust shavings grease etc and away from rodents Keep it away...

Page 26: ...d corrosive environments that may affect its correct operation Do not install the unit in areas classified as ATEX It is strictly forbidden to leave any object on top of the unit It is recommended to...

Page 27: ...be borne in mind that moderate condensation may occasionally occur as a consequence of temperature variations For this reason apart from the unit s own protection it is necessary to monitor these uni...

Page 28: ...e phase star network with grounded neutral The permissible grounding systems are therefore TT and TN You cannot connect to IT networks or delta grounded grids on one of your lines It is necessary to b...

Page 29: ...external disconnection system The isolating element must be sized for the DC input voltage and current of the load terminal see section 2 13 Specification table It must also include the possibility of...

Page 30: ...t and comply with the applicable legislation The ventilation and workspace must be suitable for maintenance tasks according to the applicable regulations in force The external connection devices which...

Page 31: ...the concrete pad 75 mm Diameter of the hole drilled in the concrete pad 8 mm Minimum depth of the hole drilled in the concrete pad 65 mm Minimum thickness of the concrete pad 100 mm Minimum depth of...

Page 32: ...hreaded rods are to be used install these in the ground 332 20 30 414 5 Installation of threaded rods in the ground 3 Before positioning the charging station in its final location remove the two lower...

Page 33: ...he ground CAUTION The handling by crane of the station with the side door open must be the minimum possible only to position it in its fixing points Whenever possible handling will be done with all do...

Page 34: ...rom the ground into the station through the designated opening Once the unit has been installed correctly the process of connecting it will begin Make the connections in the following order 1 AC auxil...

Page 35: ...arity of the AC wiring CAUTION Ingeteam accepts no liability for any damages caused by an incorrect connection 7 2 Wiring requirements for the AC auxiliary circuit connection CAUTION If using aluminum...

Page 36: ...l and earth to the terminals marked R S T N and PE respecting the polarities R S T N PE R S T N and PE terminals for the connection of the auxiliary system Access from the side door 3 Check that the c...

Page 37: ...ible Respect the polarity of the AC wiring CAUTION Ingeteam accepts no liability for any damages caused by an incorrect connection 8 2 Wiring requirements for the DC power circuit connection CAUTION I...

Page 38: ...g the screws nuts and washers supplied by Ingeteam A torque of 50 Nm must be applied with lubrication DC power circuit connection In the case of using two conductors per pole it is essential to place...

Page 39: ...hat the DC power cables are correctly connected to the corresponding plates Special attention must be paid to the correct alignment and position one on each side of the plate of the terminals in the c...

Page 40: ...onnected it is necessary to check that the direction of rotation of the cooling pump is correct This can be done with a phaser or failing that by visual inspection For the latter the rear of the pump...

Page 41: ...s the emergency button 3 Remove DC voltage from a means of disconnection external to the unit 4 Remove AC voltage from a disconnecting means external to the unit 5 Wait 10 minutes for the existing int...

Page 42: ...nvironment will inform the authorized manager via this section of the location of components to be decontaminated The items listed below are hazardous waste at the end of their useful life and must be...

Page 43: ...owing highlighted components include electrolytic condensers that need to be processed in accordance with applicable regulations after the end of their useful life It is fundamentally about the power...

Page 44: ...y include several liquid crystal displays that must be processed properly after their useful life In addition to the two front displays the insulation monitoring devices incorporate small LCD displays...

Page 45: ...Notes...

Page 46: ...Notes...

Page 47: ...8311 4858 Fax 52 81 8311 4859 email northamerica ingeteam com Ingeteam Ltda RuaEst cio de S 560 Jd Santa Genebra 13080 010 Campinas SP Brazill Tel 55 19 3037 3773 email brazil ingeteam com Ingeteam Sp...

Page 48: ...ABX2011IQM01_ 01 2021 Ingeteam Power Technology S A www ingeteam com...

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