Ingersoll X12I Quick Setup Manual Download Page 7

7

SECTION 6 - bEfORE yOU START

CHECK LIST

Prior to attempting installation and commissioning of the 

x8I or x12I please review the following check list:

Quick Set Up Manual is available and has been 

reviewed.
Application Guide is available and the correct diagrams 

have been identified.
If the specific diagrams are not in the Application Guide 

the specific compressor control wiring schematic will 

be required to define the correct interconnection.
Operator’s Manual is available and has been reviewed.
Compressors to be connected can accept remote load / 

unload commands.
Compressors to be connected have automatic Start / 

Stop capability.
Correct compressor controller EPROM is installed or 

available to allow Remote Control and Auto Start/Stop 

(SE Controller) See Reference Table Below.
The correct wire is available to connect the x8I or x12I 

with the Compressor / ir-PCB interface.
The correct wire is available to connect the x8I or x12I 

with the Compressor / ir-485 and/or irv-485 Gateway.
The correct wire is available to connect the x8I or x12I 

with the Optional Integration boxes.
The correct wire is available to connect the x8I or x12I 

with the pressure sensor/transducer.
The x8I or x12I can be located within 330ft (100m) of 

each compressor using the ir-PCB. 
The ExP must be located within 33ft (100m) of x8I or 

x12I.
The ExP can be located within 330ft (100m) of each 

compressor using the ir-PCB. 
The x8I or x12I can be located within 4000ft (1219m) 

of each compressor using the ir-485 and/or irv-485 

Gateway or Optional Integration boxes.  (The exception 

to this is connecting the Optional ExP box to the x8I or 

x12I.  The maximum distance is 33ft (10m) in length).
The Pressure sensor/transducer can be located 

appropriately within 330ft (100m) for the x8I or x12I 

Controller.

CHECK LIST GUIDANCE

Electrical Drawing For Each Compressor:  It is important 

to have the Electrical drawing for each compressor 

so that the correct interconnect drawing can be 

referenced from the Interconnect and Application 

Guide.
Types of Compressors To Be Sequenced:   Refer to the 

Interconnect and Application Guide for specific details 

on the types of compressors that can be sequenced 

and their individual requirements such as Auto Restart, 

Intellisys Software, etc.
ir-PCB and ir-485 and/or irv-485 Gateway Mounting:   

The ir-PCB and the Gateway module is designed to 

be installed within the compressor starter enclosure.  

The mounting location of the ir-PCB should be away 

from any high voltage connections, contactors, or 

transformers.
ir-PCB, ir-485 and/or irv-485 Gateway and Compressor 

Interconnections:  Refer to the Interconnect and 

Application Guide for specific drawings for various 

compressors and the x8I or x12I.  If there is not a 

specific drawing available for the compressor being 

sequenced at the site, please contact Technical Support 

Services for assistance.
ir-PCB, ir-485 and/or irv-485 Gateway and Compressor 

Interconnection Wire:  The x8I or x12I Installation 

kit contains 330ft (100m) of 18 gauge stranded wire 

(Orange) to use for the connections between the ir-PCB 

and the compressor. In most cases, this is sufficient for 

most installations.  If additional wire is required, any 

18 gauge stranded wire can be used in lieu of the wire 

provided in the kit.   

x8I or x12I Installation kit also contains an interconnect 

cable for the connection between the ir-485 Gateway 

and the Intellisys Controller.
x8I or x12I, ExP, Ex and ir-PCB Interconnect Wire:  The 

cable used between the x8I or x12I and the compressor 

ir-PCB interconnection is designed to use 7-conductor 

shielded cable or individual wires run through earthed/

grounded metal conduit/tubing. (18 gauge wire). 
The cable used between the x8I or x12I, ExP, ir-485 

and/or irv-485 Gateway or any Optional Integration 

Boxes is Belden 9841 (or equivalent).  It should be run 

in grounded conduit and should not be greater than 

4000 feet (1219 meters) in length  (The exception to this 

is connecting the Optional ExP box to the x8I or x12I.  

The maximum distance is 33ft (10m) in length).

Summary of Contents for X12I

Page 1: ...ime this manual should be studied carefully to obtain a working knowledge of the unit and or the duties to be performed while operating and maintaining the unit RETAIN THIS MANUAL WITH UNIT This Techn...

Page 2: ...Y 20 QUICK SET UP CONFIGURATION 20 Optional features and functions 20 SECTION 9 SYSTEM CONFIGURATION 21 X8I or X12I Configuration Screens 21 X8I or X12I Compressor Connectivity and Functional Settings...

Page 3: ...esent in the electrical circuits and extreme caution must be exercised whenever it is necessary to carry out any work on the unit Do not open access panels or touch electrical components while voltage...

Page 4: ...ces is kept in good working order The accuracy of sensor devices must be checked on a regular basis They must be calibrated when acceptable tolerances are exceeded Always ensure any pressure within th...

Page 5: ...r 4 Direct ir PCB connections The X12I Supports 2 EXP Boxes This Would Allow A Total Of 12 Compressors To Be Connected And Controlled Via The ir PCB ir PCB Compressor Control Cable EXP RS485 Network C...

Page 6: ...SECTION 5 INSTALLATION OVERVIEW Refer to the X8I or X12I Operator s Manual and the Interconnect and Application Guide for installation details...

Page 7: ...that the correct interconnect drawing can be referenced from the Interconnect and Application Guide Types of Compressors To Be Sequenced Refer to the Interconnect and Application Guide for specific de...

Page 8: ...rm to local standards Common Receiver The X8I or X12I must have its pressure transducer located in a common receiver for proper Wet Side or Dry Side System pressure control Pressure Transducer Install...

Page 9: ...tatus d Unit Active Functions e User Menu Item System Alarms Warnings a Unit Run Indicator Green LED b Unit Fault Indicator Red LED System Alarms Warnings a Group Compressor Fault b Insufficient Capac...

Page 10: ...tion Inhibited Manual Override System Pressure Status Increasing to normal operational levels Prefill target pressure change or at system start Below the active lower or load pressure set point Betwee...

Page 11: ...Auto Restart Not Available Stopped Shutdown Trip Standby or Auto Restart Network Communication Error RS 485 Connectivity Only 00 00 1 Main Menu Real time clock User Menu A number of User menu informa...

Page 12: ...IRV 485 variable capacity speed 1 2 3 4 1 2 3 4 5 6 7 Primary Detected Pressure P00 1 102 98 80 psi psi psi 2 3 4 1 Active Table Upper Unload Pressure Set Point Lower Load Pressure Set Point Minimum P...

Page 13: ...Run Indicator Green LED b Unit Fault Indicator Red LED System Alarms Warnings a Group Compressor Fault b Insufficient Capacity Alarm Warning c Restricted Capacity Alarm Warning Compressor Status Indic...

Page 14: ...System Pressure Status Increasing to normal operational levels Prefill target pressure change or at system start Below the active lower or load pressure set point Between the lower or load and upper o...

Page 15: ...tdown Trip Stopped Network Communications Error RS485 connectivity only The detailed status of each compressor in the system is shown separately Primary Detected Pressure 102 psi The pressure detected...

Page 16: ...rs 00 00hrs on Monday 1 equates to a sequence rotation at one second past midnight on Sunday X12I Information Displays To view detailed information applicable to the selected User menu display item pr...

Page 17: ...ressure Only show if pressure balancing function active and 2nd remote pressure in use Pressure Balance Function Sequence Rotation P00 4 18 00 18 05 2006 A B C D Day of the week 4 Thursday the time of...

Page 18: ...oad Status OFF Not Loaded Offload Slow Flash The compressor has been requested to load but is not loaded load or re load delay period ON Loaded b Run Status OFF Not Running Slow Flash The compressor h...

Page 19: ...et prefill pressure the system will enter Prefill mode for the set Prefill time Prefill To manually skip the Prefill function press and hold Start for several seconds When Prefill is complete if appli...

Page 20: ...t or inaccurate check the type and range of the sensor and carry out the pressure sensor commissioning and calibration procedure If the display shows an error the error will need to be corrected befor...

Page 21: ...setpoint Pm Minimum Pressure Alarm setpoint plus 2 times TO Tolerance If Pm is set for 80 PSI and TO is set for 3 0 PSI then the lowest value for the Low Pressure setpoint would be 86 PSI PH PT PL PH...

Page 22: ...his parameter sets the number of compressors connected to and controlled by the X8I or X12I This value must be set to match the system at commissioning The default setting for this parameter is 4 The...

Page 23: ...r C 03 02 03 04 02 03 04 ir PCB ir PCB ir PCB 01 01 ir PCB 08 08 ir PCB Installation Compressor Connections C03 01 to C03 n Compressor Connection n number of compressors in the system 8 is the maximum...

Page 24: ...be established by experiment start and load the compressor then arrange a condition that will unload the compressor for a period of time Determine the time from the moment the compressor unloads until...

Page 25: ...types The minimum efficiency point is regarded as the speed or step below which another smaller capacity compressor in the system could achieve the equivalent output at a higher efficiency The percent...

Page 26: ...CX DX SMG Box Power Supply Connection 1 VOLTAGE SELECT 2 3 4 X04 1 VOLTAGE SELECT 2 3 4 X04 230Vac 115Vac E E L N N L E X01 1 2 3 4 XPM TAC24 X12I Power Supply Connection 1 VOLTAGE SELECT 2 3 4 X04 1...

Page 27: ...on 26 28 25 27 X07 L2 L1 RS485 CX Box RS485 Connection L1 X07 L2 L1 L2 RS485 DX Box RS485 Connection 28 30 27 29 L2 L1 RS485 L1 L2 X07 X8I to EXP RS485 Connection XPM LED X 01 L2 L2 L1 L1 L1 L2 X01 XP...

Page 28: ...onnection port use the RJ11 Modbus cable supplied with the ir 485 Gateway 1 6 2 3 5 4 RJ11 2 4 3 5 L1 L2 M4 Ring Tag L1 2 L2 4 2 4 X02 irV 485 Gateway For IntelliSys SGN SGNe and Nirvana 15 30kW 20 40...

Page 29: ...only Function Selections SW1 SW2 SW3 SW3 2 to 4 are not used SW3 1 Software Version Display Compressor Type Each compressor connected to the X8I or X12I must be matched to a specific type and functio...

Page 30: ...on Selections SW1 SW2 SW3 SW3 3 is not used SW3 1 Software Version Display SW3 2 Learning Mode SW3 4 Nirvana 50HP and Greater 1psi Target Offset Pressure Compressor Type Each compressor connected to t...

Page 31: ...Series Interconnect and Application Guide prior to the installation of the X12I and the ir PCB to the air compressor Consult the ir PCB Instruction Manual for information regarding the use of the ir...

Page 32: ...32 VX Box Connection VX Box Power Supply Connection...

Page 33: ......

Page 34: ...overhaul your equipment to factory specifications using only genuine Ingersoll Rand parts A SUBSTITUTE IS NOT A REPLACEMENT Ensure you get peak performance and longevity out of your Ingersoll Rand pro...

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