Ingersoll X12I Quick Setup Manual Download Page 19

19

COMPRESSOR IDENTIfICATION

Each compressor connected to the x8I or x12I will have 

a unique assigned compressor identification number; 

starting at compressor 1 increasing sequentially to the 

number of compressors connected to the x8I or x12I.

A: 85%

1

2

3

4

X8I & X12I CONTROL KEyPAD fUNCTIONS

Stop:

 To stop the x8I or x12I press Stop.

The x8I or x12I will respond dependant on the setup of 

item ‘CF’ in menu S02:

 Pressure regulation control is automatically transferred 

back to each compressor. The compressor(s) will continue 

to operate using the pressure settings programmed or set 

in the individual compressor controller(s).

 The x8I or x12I will hold each compressor in an offload 

state. If the compressor is equipped with a main motor 

run-on-time function the compressor will run offload for 

a period of time and then stop in to a ‘standby’ or ‘auto 

restart’ state.

 The design of some air compressor control systems 

may inhibit automatic transfer of pressure regulation 

control to local operation mode. In this instance the 

compressor will not continue production of compressed 

air – consult the air compressor manual or your air 

compressor supplier / specialist for details before 

installing the x8I or x12I.

START:

 To start the x8I or x12I press Start.

If the ‘Start Function’ is enabled there will be a period of 

time before any compressor is requested to load.

 Start Function

 To manually skip the Start function, press and hold 

Start for several seconds.
If the Prefill function is enabled, and system pressure is 

below the set prefill pressure, the system will enter Prefill 

mode for the set Prefill time.

 Prefill

 To manually skip the Prefill function, press and hold 

Start for several seconds.
When Prefill is complete, if applicable, the x8I or x12I will 

enter normal operating mode.
The x8I or x12I will operate in accordance with the 

parameters and options set in the active ‘Table’.

 Tables

 Each compressor in the system must be started 

(running or in a standby or auto restart condition) before 

x8I or x12I control of the compressor can be established. 

The x8I or x12I will not start a compressor that is in a 

stopped condition.

Power failure Auto-restart

 If the power failure auto-restart function is enabled 

the x8I or x12I will automatically start, when power is 

restored after a disruption or failure, if the x8I or x12I was 

in a ‘started’ state when the power disruption or failure 

occurred.
The x8I or x12I will not automatically restart if the x8I or 

x12I was in a stopped state when the power disruption or 

failure occurred.

failure Mode

If the x8I or x12I experiences a disruption to normal 

control, or an x8I or x12I shutdown fault occurs, pressure 

regulation control is automatically transferred back to 

each compressor. The compressor(s) will continue to 

operate using the pressure settings programmed or set in 

the individual compressor controller(s).

Reset

 To reset an x8I or x12I Alarm (Warning) or 

Shutdown condition press Reset.
Compressor Alarm (Warning) conditions are automatically 

reset when the condition has been resolved and reset on 

the compressor.
Compressor Not Available (Shutdown, Trip) conditions are 

automatically reset when the condition has been resolved 

and reset on the compressor; and the compressor has 

been restarted.

Summary of Contents for X12I

Page 1: ...ime this manual should be studied carefully to obtain a working knowledge of the unit and or the duties to be performed while operating and maintaining the unit RETAIN THIS MANUAL WITH UNIT This Techn...

Page 2: ...Y 20 QUICK SET UP CONFIGURATION 20 Optional features and functions 20 SECTION 9 SYSTEM CONFIGURATION 21 X8I or X12I Configuration Screens 21 X8I or X12I Compressor Connectivity and Functional Settings...

Page 3: ...esent in the electrical circuits and extreme caution must be exercised whenever it is necessary to carry out any work on the unit Do not open access panels or touch electrical components while voltage...

Page 4: ...ces is kept in good working order The accuracy of sensor devices must be checked on a regular basis They must be calibrated when acceptable tolerances are exceeded Always ensure any pressure within th...

Page 5: ...r 4 Direct ir PCB connections The X12I Supports 2 EXP Boxes This Would Allow A Total Of 12 Compressors To Be Connected And Controlled Via The ir PCB ir PCB Compressor Control Cable EXP RS485 Network C...

Page 6: ...SECTION 5 INSTALLATION OVERVIEW Refer to the X8I or X12I Operator s Manual and the Interconnect and Application Guide for installation details...

Page 7: ...that the correct interconnect drawing can be referenced from the Interconnect and Application Guide Types of Compressors To Be Sequenced Refer to the Interconnect and Application Guide for specific de...

Page 8: ...rm to local standards Common Receiver The X8I or X12I must have its pressure transducer located in a common receiver for proper Wet Side or Dry Side System pressure control Pressure Transducer Install...

Page 9: ...tatus d Unit Active Functions e User Menu Item System Alarms Warnings a Unit Run Indicator Green LED b Unit Fault Indicator Red LED System Alarms Warnings a Group Compressor Fault b Insufficient Capac...

Page 10: ...tion Inhibited Manual Override System Pressure Status Increasing to normal operational levels Prefill target pressure change or at system start Below the active lower or load pressure set point Betwee...

Page 11: ...Auto Restart Not Available Stopped Shutdown Trip Standby or Auto Restart Network Communication Error RS 485 Connectivity Only 00 00 1 Main Menu Real time clock User Menu A number of User menu informa...

Page 12: ...IRV 485 variable capacity speed 1 2 3 4 1 2 3 4 5 6 7 Primary Detected Pressure P00 1 102 98 80 psi psi psi 2 3 4 1 Active Table Upper Unload Pressure Set Point Lower Load Pressure Set Point Minimum P...

Page 13: ...Run Indicator Green LED b Unit Fault Indicator Red LED System Alarms Warnings a Group Compressor Fault b Insufficient Capacity Alarm Warning c Restricted Capacity Alarm Warning Compressor Status Indic...

Page 14: ...System Pressure Status Increasing to normal operational levels Prefill target pressure change or at system start Below the active lower or load pressure set point Between the lower or load and upper o...

Page 15: ...tdown Trip Stopped Network Communications Error RS485 connectivity only The detailed status of each compressor in the system is shown separately Primary Detected Pressure 102 psi The pressure detected...

Page 16: ...rs 00 00hrs on Monday 1 equates to a sequence rotation at one second past midnight on Sunday X12I Information Displays To view detailed information applicable to the selected User menu display item pr...

Page 17: ...ressure Only show if pressure balancing function active and 2nd remote pressure in use Pressure Balance Function Sequence Rotation P00 4 18 00 18 05 2006 A B C D Day of the week 4 Thursday the time of...

Page 18: ...oad Status OFF Not Loaded Offload Slow Flash The compressor has been requested to load but is not loaded load or re load delay period ON Loaded b Run Status OFF Not Running Slow Flash The compressor h...

Page 19: ...et prefill pressure the system will enter Prefill mode for the set Prefill time Prefill To manually skip the Prefill function press and hold Start for several seconds When Prefill is complete if appli...

Page 20: ...t or inaccurate check the type and range of the sensor and carry out the pressure sensor commissioning and calibration procedure If the display shows an error the error will need to be corrected befor...

Page 21: ...setpoint Pm Minimum Pressure Alarm setpoint plus 2 times TO Tolerance If Pm is set for 80 PSI and TO is set for 3 0 PSI then the lowest value for the Low Pressure setpoint would be 86 PSI PH PT PL PH...

Page 22: ...his parameter sets the number of compressors connected to and controlled by the X8I or X12I This value must be set to match the system at commissioning The default setting for this parameter is 4 The...

Page 23: ...r C 03 02 03 04 02 03 04 ir PCB ir PCB ir PCB 01 01 ir PCB 08 08 ir PCB Installation Compressor Connections C03 01 to C03 n Compressor Connection n number of compressors in the system 8 is the maximum...

Page 24: ...be established by experiment start and load the compressor then arrange a condition that will unload the compressor for a period of time Determine the time from the moment the compressor unloads until...

Page 25: ...types The minimum efficiency point is regarded as the speed or step below which another smaller capacity compressor in the system could achieve the equivalent output at a higher efficiency The percent...

Page 26: ...CX DX SMG Box Power Supply Connection 1 VOLTAGE SELECT 2 3 4 X04 1 VOLTAGE SELECT 2 3 4 X04 230Vac 115Vac E E L N N L E X01 1 2 3 4 XPM TAC24 X12I Power Supply Connection 1 VOLTAGE SELECT 2 3 4 X04 1...

Page 27: ...on 26 28 25 27 X07 L2 L1 RS485 CX Box RS485 Connection L1 X07 L2 L1 L2 RS485 DX Box RS485 Connection 28 30 27 29 L2 L1 RS485 L1 L2 X07 X8I to EXP RS485 Connection XPM LED X 01 L2 L2 L1 L1 L1 L2 X01 XP...

Page 28: ...onnection port use the RJ11 Modbus cable supplied with the ir 485 Gateway 1 6 2 3 5 4 RJ11 2 4 3 5 L1 L2 M4 Ring Tag L1 2 L2 4 2 4 X02 irV 485 Gateway For IntelliSys SGN SGNe and Nirvana 15 30kW 20 40...

Page 29: ...only Function Selections SW1 SW2 SW3 SW3 2 to 4 are not used SW3 1 Software Version Display Compressor Type Each compressor connected to the X8I or X12I must be matched to a specific type and functio...

Page 30: ...on Selections SW1 SW2 SW3 SW3 3 is not used SW3 1 Software Version Display SW3 2 Learning Mode SW3 4 Nirvana 50HP and Greater 1psi Target Offset Pressure Compressor Type Each compressor connected to t...

Page 31: ...Series Interconnect and Application Guide prior to the installation of the X12I and the ir PCB to the air compressor Consult the ir PCB Instruction Manual for information regarding the use of the ir...

Page 32: ...32 VX Box Connection VX Box Power Supply Connection...

Page 33: ......

Page 34: ...overhaul your equipment to factory specifications using only genuine Ingersoll Rand parts A SUBSTITUTE IS NOT A REPLACEMENT Ensure you get peak performance and longevity out of your Ingersoll Rand pro...

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