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Ingersoll X12I, Quick Setup Manual

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Ingersoll X12I Quick Setup Manual Download Page 1

C.C.N.  :  80445067

REV.   :  A

DATE  :  APRIL 2009

Ingersoll Rand 

System Automation

X8I & X12I

Quick Setup Guide

!

Before installing or starting this unit for the first

time, this manual should be studied carefully to

obtain a working knowledge of the unit and or the

duties to be performed while operating and

maintaining the unit.

RETAIN THIS MANUAL WITH UNIT. This Technical

manual contains IMPORTANT SAFETY DATA and

should be kept with the unit at all times.

More Than Air. Answers.

Online answers: http://air.ingersollrand.com

Summary of Contents for X12I

Page 1: ...ime this manual should be studied carefully to obtain a working knowledge of the unit and or the duties to be performed while operating and maintaining the unit RETAIN THIS MANUAL WITH UNIT This Techn...

Page 2: ...Y 20 QUICK SET UP CONFIGURATION 20 Optional features and functions 20 SECTION 9 SYSTEM CONFIGURATION 21 X8I or X12I Configuration Screens 21 X8I or X12I Compressor Connectivity and Functional Settings...

Page 3: ...esent in the electrical circuits and extreme caution must be exercised whenever it is necessary to carry out any work on the unit Do not open access panels or touch electrical components while voltage...

Page 4: ...ces is kept in good working order The accuracy of sensor devices must be checked on a regular basis They must be calibrated when acceptable tolerances are exceeded Always ensure any pressure within th...

Page 5: ...r 4 Direct ir PCB connections The X12I Supports 2 EXP Boxes This Would Allow A Total Of 12 Compressors To Be Connected And Controlled Via The ir PCB ir PCB Compressor Control Cable EXP RS485 Network C...

Page 6: ...SECTION 5 INSTALLATION OVERVIEW Refer to the X8I or X12I Operator s Manual and the Interconnect and Application Guide for installation details...

Page 7: ...that the correct interconnect drawing can be referenced from the Interconnect and Application Guide Types of Compressors To Be Sequenced Refer to the Interconnect and Application Guide for specific de...

Page 8: ...rm to local standards Common Receiver The X8I or X12I must have its pressure transducer located in a common receiver for proper Wet Side or Dry Side System pressure control Pressure Transducer Install...

Page 9: ...tatus d Unit Active Functions e User Menu Item System Alarms Warnings a Unit Run Indicator Green LED b Unit Fault Indicator Red LED System Alarms Warnings a Group Compressor Fault b Insufficient Capac...

Page 10: ...tion Inhibited Manual Override System Pressure Status Increasing to normal operational levels Prefill target pressure change or at system start Below the active lower or load pressure set point Betwee...

Page 11: ...Auto Restart Not Available Stopped Shutdown Trip Standby or Auto Restart Network Communication Error RS 485 Connectivity Only 00 00 1 Main Menu Real time clock User Menu A number of User menu informa...

Page 12: ...IRV 485 variable capacity speed 1 2 3 4 1 2 3 4 5 6 7 Primary Detected Pressure P00 1 102 98 80 psi psi psi 2 3 4 1 Active Table Upper Unload Pressure Set Point Lower Load Pressure Set Point Minimum P...

Page 13: ...Run Indicator Green LED b Unit Fault Indicator Red LED System Alarms Warnings a Group Compressor Fault b Insufficient Capacity Alarm Warning c Restricted Capacity Alarm Warning Compressor Status Indic...

Page 14: ...System Pressure Status Increasing to normal operational levels Prefill target pressure change or at system start Below the active lower or load pressure set point Between the lower or load and upper o...

Page 15: ...tdown Trip Stopped Network Communications Error RS485 connectivity only The detailed status of each compressor in the system is shown separately Primary Detected Pressure 102 psi The pressure detected...

Page 16: ...rs 00 00hrs on Monday 1 equates to a sequence rotation at one second past midnight on Sunday X12I Information Displays To view detailed information applicable to the selected User menu display item pr...

Page 17: ...ressure Only show if pressure balancing function active and 2nd remote pressure in use Pressure Balance Function Sequence Rotation P00 4 18 00 18 05 2006 A B C D Day of the week 4 Thursday the time of...

Page 18: ...oad Status OFF Not Loaded Offload Slow Flash The compressor has been requested to load but is not loaded load or re load delay period ON Loaded b Run Status OFF Not Running Slow Flash The compressor h...

Page 19: ...et prefill pressure the system will enter Prefill mode for the set Prefill time Prefill To manually skip the Prefill function press and hold Start for several seconds When Prefill is complete if appli...

Page 20: ...t or inaccurate check the type and range of the sensor and carry out the pressure sensor commissioning and calibration procedure If the display shows an error the error will need to be corrected befor...

Page 21: ...setpoint Pm Minimum Pressure Alarm setpoint plus 2 times TO Tolerance If Pm is set for 80 PSI and TO is set for 3 0 PSI then the lowest value for the Low Pressure setpoint would be 86 PSI PH PT PL PH...

Page 22: ...his parameter sets the number of compressors connected to and controlled by the X8I or X12I This value must be set to match the system at commissioning The default setting for this parameter is 4 The...

Page 23: ...r C 03 02 03 04 02 03 04 ir PCB ir PCB ir PCB 01 01 ir PCB 08 08 ir PCB Installation Compressor Connections C03 01 to C03 n Compressor Connection n number of compressors in the system 8 is the maximum...

Page 24: ...be established by experiment start and load the compressor then arrange a condition that will unload the compressor for a period of time Determine the time from the moment the compressor unloads until...

Page 25: ...types The minimum efficiency point is regarded as the speed or step below which another smaller capacity compressor in the system could achieve the equivalent output at a higher efficiency The percent...

Page 26: ...CX DX SMG Box Power Supply Connection 1 VOLTAGE SELECT 2 3 4 X04 1 VOLTAGE SELECT 2 3 4 X04 230Vac 115Vac E E L N N L E X01 1 2 3 4 XPM TAC24 X12I Power Supply Connection 1 VOLTAGE SELECT 2 3 4 X04 1...

Page 27: ...on 26 28 25 27 X07 L2 L1 RS485 CX Box RS485 Connection L1 X07 L2 L1 L2 RS485 DX Box RS485 Connection 28 30 27 29 L2 L1 RS485 L1 L2 X07 X8I to EXP RS485 Connection XPM LED X 01 L2 L2 L1 L1 L1 L2 X01 XP...

Page 28: ...onnection port use the RJ11 Modbus cable supplied with the ir 485 Gateway 1 6 2 3 5 4 RJ11 2 4 3 5 L1 L2 M4 Ring Tag L1 2 L2 4 2 4 X02 irV 485 Gateway For IntelliSys SGN SGNe and Nirvana 15 30kW 20 40...

Page 29: ...only Function Selections SW1 SW2 SW3 SW3 2 to 4 are not used SW3 1 Software Version Display Compressor Type Each compressor connected to the X8I or X12I must be matched to a specific type and functio...

Page 30: ...on Selections SW1 SW2 SW3 SW3 3 is not used SW3 1 Software Version Display SW3 2 Learning Mode SW3 4 Nirvana 50HP and Greater 1psi Target Offset Pressure Compressor Type Each compressor connected to t...

Page 31: ...Series Interconnect and Application Guide prior to the installation of the X12I and the ir PCB to the air compressor Consult the ir PCB Instruction Manual for information regarding the use of the ir...

Page 32: ...32 VX Box Connection VX Box Power Supply Connection...

Page 33: ......

Page 34: ...overhaul your equipment to factory specifications using only genuine Ingersoll Rand parts A SUBSTITUTE IS NOT A REPLACEMENT Ensure you get peak performance and longevity out of your Ingersoll Rand pro...

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