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Ingersoll-Rand TZ1050, User Manual

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Heaterless Desiccant Adsorbent Compressed Air Dryer
Models TZ730 to TZ1710

This dryer configuration includes equipment
options as selected (X) below:

EMS OPTION
LDP OPTION

3V OPTION

More Than Air. Answers

.

Online answers:

http://www.air.irco.com

Phone : 1-800-526-3615

Form: APDD 789

CCN:

38019691

Z103155 Rev. 08

Summary of Contents for TZ1050

Page 1: ...r Models TZ730 to TZ1710 This dryer configuration includes equipment options as selected X below EMS OPTION LDP OPTION 3V OPTION More Than Air Answers Online answers http www air irco com Phone 1 800...

Page 2: ...ii...

Page 3: ...wntime and minimize work for yourself and wear on the equipment In addition to carefully reading this technical manual in its entirety you must understand your National State and local rules and regul...

Page 4: ...USER MANUAL MODEL NO TZ730 1710 Rev 08 14 September 2005 iv...

Page 5: ...NG PRINCIPLES 9 3 2 OPERATORCONTROLS 10 3 3 INITIAL START UP 10 3 4 SHORT TERM SHUT DOWN 11 3 5 SHUT DOWN IN CASE OF A FAULT OR FOR MAINTENANCE 11 3 6 RESTARTING 12 4 MAINTENANCE 13 4 1 CHECKLIST 13 4...

Page 6: ...USER MANUAL MODEL NO TZ730 1710 Rev 08 14 September 2005 vi...

Page 7: ...Ra an nd d and confirmed in writing I In ng ge er rs so ol ll l R Ra an nd d reserves the right to make changes at any time as may be necessary for increasing safety or efficiency or In the interests...

Page 8: ...s basic tips which must be followed during set up operation and servicing It is of utmost importance that it be read by the assembly technician before installation and start up as well as by the speci...

Page 9: ...to ensure that all personnel completely understand the contents of this manual Attention Never make structural changes to the adsorption dryer Only use recommended spare parts as listed in section 5 N...

Page 10: ...40 F Filled with activated alumina LDP Dryers Input temp from 100 F and dew point 2 100 F Filled with activated alumina Desiccant Quantity Per Chamber pounds 405 460 600 700 800 952 Filter Size 1100...

Page 11: ...sport within the company only the skids of the adsorption dryers may be used for lifting Lifting at any other points on the equipment will void the warranty and damage the equipment 1 7 STORAGE If the...

Page 12: ...USER MANUAL MODEL NO TZ730 1710 Rev 08 14 September 2005 6...

Page 13: ...ble or can be customer furnished If vibrations occur at the installation site the adsorption dryer skid frame must be placed onto vibration dampers to avoid wearing down the desiccant by friction 2 2...

Page 14: ...exhaust piping to a remote location Refer to the purge piping selection chart below to prevent backpressure build up EXTENDED LENGTHPIPE SIZE REQUIRED TO 10 FEET SAME SIZE AS DRYER EXHAUST TO 25 FEET...

Page 15: ...or both the STD and the LDP dryer Wet air enters the working desiccant chamber it can be either the left or right at the inlet switching valve bottom and is dried as it flows upward through the desicc...

Page 16: ...owing indicators controls Dryer nameplate Three way selector switch o DRYER OFF o DRYER ON o EMS ON not functional on standard non EMS equipped dryers There are shutoff valves on the prefilter dryer c...

Page 17: ...egenerates the desiccant After the regeneration phase open the shut off valve behind the afterfilter slowly while observing the chamber pressure gauge If the shut off valve is opened abruptly it could...

Page 18: ...source 3 6 RESTARTING Close the hand valve mounted at the bottom of the afterfilter Slowly open the inlet isolation valve and pressurize the adsorption dryer up to the regular operating pressure by ke...

Page 19: ...e during work on the adsorption dryer then the dryer type and its construction must be conveyed to I In ng ge er rs so ol ll l R Ra an nd d This information is given on the nameplate mounted on the el...

Page 20: ...with I In ng ge er rs so ol ll l R Ra an nd d is recommended 4 2 CHANGING THE FILTER ELEMENT The filter element within the filter housing must be replaced when a differential pressure of greater than...

Page 21: ...ll with new desiccant from above one half quantity per chamber Start the dryer in accordance with paragraph 3 3 for initial start up 4 4 CHANGING THE PURGE REGENERATION ORIFICE Depressurize and switch...

Page 22: ...USER MANUAL MODEL NO TZ730 1710 Rev 08 14 September 2005 16...

Page 23: ...2 38438842 2 Outlet Valve Check Valve Kit 38436879 1 38436879 1 38436879 1 Gasket 3 inch 38027769 4 38027769 4 38027769 4 Check Valve 38015673 2 38015673 2 38015673 2 Purge Valve Purge Valve Kit 38331...

Page 24: ...8842 2 Outlet Valve Check Valve Kit 38436879 1 38436879 1 38436879 1 Gasket 3 inch 38027769 4 38027769 4 38027769 4 Check Valve 38015673 2 38015673 2 38015673 2 Purge Valve Purge Valve Kit 38331708 2...

Page 25: ...esiccant Understand the danger by studying the Material Safety Data Sheet provided in Appendix A Volume of regeneration gas too low Check regeneration orifice for soiling clean if necessary check oper...

Page 26: ...ttention If you are not able to repair a fault call I In ng ge er rs so ol ll l R Ra an nd d 1 800 526 3615 to arrange for service POSSIBLE CAUSE SOLUTION Muffler is soiled Replace muffler Inlet valve...

Page 27: ...USER MANUAL MODEL NO TZ730 1710 Rev 08 14 September 2005 21 7 DRAWINGS...

Page 28: ...USER MANUAL MODEL NO TZ730 1710 Rev 08 14 September 2005 22...

Page 29: ...umina A201 Alumina A203 CL Alumina A204 4 Alumina A204 4E Alumina A206 Alumina ABS Alumina Bed Support Alumina CL 750 Alumina D201 Alumina DD PG Alumina DD2 Alumina DD 431 Alumina DD 432 Alumina DD447...

Page 30: ...Health Effects Section Skin Contact This product may cause irritation due to abrasive action Excessive contact with powder may cause drying of the skin due to absorption of moisture and oils May cause...

Page 31: ...have also been observed in workers exposed to aluminum oxide However these changes have been attributed to chronic bronchitis related to excessive dust exposure and not specifically to Aluminum Oxide...

Page 32: ...neous vomiting occurs have victim lean forward with head down to avoid breathing in of vomits rinse mouth and administer more water Obtain medical attention IMMEDIATELY Note to Physicians Treat sympto...

Page 33: ...ible to container for proper disposal Do not allow to enter sewers or watercourses Any recovered product can be used for the usual purpose depending on the extent and kind of contamination Where a pac...

Page 34: ...control measures and actual exposures will dictate the need for specific protective devices at your workplace ENGINEERING CONTROLS Engineering Controls General exhaust is acceptable Local exhaust vent...

Page 35: ...e Solid Appearance and Odour Dry white granules fine sized beads pucks or powder Odorless Odour Threshold ppm Not applicable Boiling Range Deg Celsius 2 980 Melting Freezing Point Deg Celsius 2 045 to...

Page 36: ...n Data None known Synergistic Materials None known Other Studies Relevant to Material In animal studies another insoluble Aluminum compound Aluminum Hydroxide was not embryotoxic or fetotoxic unless a...

Page 37: ...Small quantities less than 25 Kg of unused portions of this product may be discarded with normal non hazardous industrial wastes Large quantities 25 Kg or more of unused portions of this product may b...

Page 38: ...stances Canadian Centre for Occupational Health and Safety RTECS database 2 Clayton G D and Clayton F E Eds Patty s Industrial Hygiene and Toxicology 3rd ed Vol IIA B C John Wiley and Sons New York 19...

Page 39: ...YING De energize solenoid EV 1R Energize solenoid EV 1L Inlet valve positioned for left chamber drying When 3 seconds have passed go to next step 2 DEPRESSURIZE RIGHT CHAMBER Keep EV 1L energized If i...

Page 40: ...ins a countdown of 40 seconds Inlet valve remains in current position NOTE The actual timer setting may differ from the previously noted sequence Example A dryer requiring 30 seconds to repressurize t...

Page 41: ...5 1200 1305 1415 1520 1615 TZ1450 150 1110 1280 1450 1510 1700 1825 1950 TZ1710 150 1325 1515 1710 1810 1945 2080 2230 NOTE Higher pressures available as an option Consult factory 2 CORRECTION FACTOR...

Page 42: ...her chamber is depressurized and being regenerated adjust the pressure on the pressure gauge using the purge adjusting valve supplied Refer to table below to adjust purge based on operating inlet pres...

Page 43: ......

Page 44: ...Ingersoll Rand Company 800 A Beaty Street Davidson North Carolina 28036 USA Tel 704 896 4000 Fax 704 896 4648 www air irco com...

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