Ingersoll-Rand R37-160 Product Information Download

Page: 4 / 72

EN-4

80446339 Rev E

MAINTENANCE FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

PAGE 1: FILTER STATUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

PAGE 2: MAINTENANCE STATUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

PAGE 3: MAINTENANCE CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . 34

GENERAL SETTINGS FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

PAGE 1: LANGUAGE SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

PAGE 2: TIME & DATE SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

PAGE 3: HOME PAGE SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

PAGE 4 : BACKLIGHT SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

PAGE 5 - PROTOCOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

PAGE 6 - COM2 CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

PAGES 7-8: ETHERNET SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

PAGE 9 : OPTION MODULE INFORMATION . . . . . . . . . . . . . . . . . . . . . 37

INTEGRAL SEQUENCING FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

PAGES 1 THRU 3 : SETUP, TUNING, AND SEQUENCE . . . . . . . . . . . . 37

STATUS FOLDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

PAGES 1-3: ANALOG INPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

PAGES 4-5: DIGITAL INPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

PAGES 6-7: DIGITAL OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

PAGE 8: ANALOG OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

PAGES 9-11: COMPRESSOR DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

FACTORY SETTINGS FOLDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

PAGE 1 : PASSWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

PAGES 2-4 : FACTORY SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

PAGES 5-8 : MAXIMUM VALUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

PAGE 9 : VSD DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

PAGES 10 -12 : VSD SERVICE MENUS . . . . . . . . . . . . . . . . . . . . . . . . . . 42

PAGES 13-14 : SOFTWARE INFORMATION . . . . . . . . . . . . . . . . . . . . . . 42

WEB ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

COMMISSIONING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

CONNECTING TO A PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

ETHERNET WIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

ETHERNET CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

LOGIN PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

DEFAULT ACCOUNTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

TAB NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

COMMAND BUTTONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

DASHBOARD ICONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

HOME PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

EVENT LOG UTILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

PERFORMANCE LOG UTILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

GRAPHING UTILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

INSPECTION LOG UTILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

COMPRESSOR INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

COMPRESSOR IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

EMAIL (SMTP) SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

COMPRESSOR DETAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

UNIT TYPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

ACCOUNT MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

NOTICES AND DISCLAIMERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

CONTENTS

RELEASED 01/Nov/2018 12:06:37 GMT

Summary of Contents for R37-160

Page 1: ...Save These Instructions Contact Cooled Rotary Screw Air Compressor R37 160 Product Information Informations sur le produit FR Informaci n del producto ES Product Information EN Informa es do produto P...

Page 2: ...1 SYSTEM OVERVIEW 13 PAGE 2 COUNTERS 13 PAGES 3 4 ANALOG INPUTS 13 OPERATOR SETTINGS FOLDER 14 PAGES 1 2 OPERATOR SETTINGS 14 PAGES 3 5 OPERATOR OPTIONS 14 PAGES 6 7 SENSOR CALIBRATION 15 EVENTS FOLD...

Page 3: ...T 30 CHANGE INLET FILTER 30 CHANGE COOLANT FILTER 30 SENSOR FAILURE UNITS WITHOUT INTEGRATED DRYER 30 SENSOR FAILURE UNITS WITH INTEGRATED DRYER 30 CHANGE SEPARATOR ELEMENT 30 HIGH AIREND DISCH TEMP 3...

Page 4: ...G OUTPUTS 39 PAGES 9 11 COMPRESSOR DATA 39 FACTORY SETTINGS FOLDER 40 PAGE 1 PASSWORD 40 PAGES 2 4 FACTORY SETTINGS 40 PAGES 5 8 MAXIMUM VALUES 41 PAGE 9 VSD DIAGNOSTICS 41 PAGES 10 12 VSD SERVICE MEN...

Page 5: ...your electrical conditions Make sure electrical enclosures and components are appropriate for the installation environment UNPACKING AND HANDLING The compressor will normally be delivered with a polye...

Page 6: ...Discharge piping should be at least as large as the discharge connection of the compressor All piping and fittings should be suitably rated for the discharge pressure Discharge piping should not exer...

Page 7: ...nished separately from this manual NOTICE Main and fan motor insulation shall be tested by a qualified electrician prior to initial start up or following an extended shutdown period in cold and damp c...

Page 8: ...rface Perhaps the largest contributor to scale formation is the precipitation of calcium carbonate out of the water This is dependent on temperature and pH level The higher the pH value the greater th...

Page 9: ...control logic that varies the cooling blower speed dependent on the intake and discharge temperatures and hence controls the injection temperature even closer while saving blower motor energy The comp...

Page 10: ...main power supply or at the contactor in the package starter box Perform the proper stop sequence and lockout tagout the main electrical supply before making changes to the wiring STOP SEQUENCE The c...

Page 11: ...w will be initiated and logged in the event log Table 4 Command Keys Icon Name Function None Load Puts the compressor into the selected mode of operation Unit will load if the pressure conditions are...

Page 12: ...selected the page s parameters can be selected by using the DOWN key The cursor will move to the next parameter each time the DOWN key is pressed Use the UP key to go back to the previous one The cur...

Page 13: ...ipped The compressor has detected an abnormal operational condition that has stopped the machine A trip must be acknowledged by hitting the reset button before the compressor can start Processor Init...

Page 14: ...Coolant Outlet Pressure Dryer Running OPERATOR SETTINGS FOLDER PAGES 1 2 OPERATOR SETTINGS Figure 10 Operator Settings Table 9 Operator Settings Operator Settings Selection Min Max Default Step Unit O...

Page 15: ...y reading a value that is 10 of its range from zero the sensor will not be able to be calibrated Please make sure the sensor is being exposed to atmosphere before attempting calibration Table 10 Opera...

Page 16: ...for 3 seconds before the warning is issued High Airend Discharge Temperature Will occur if the compressor is running and 2ATT is greater than 221 F 97 of 228 and the compressor is running This condit...

Page 17: ...s above 90 psi this warning can occur The condition must exist for at least 3 seconds before the warning will occur This is not a dryer fault If this happens the warning will be displayed but the drye...

Page 18: ...is will occur if the compressor is equipped with a variable speed blower and the isolation contact is not energized TRIP HISTORY PAGES 1 4 MAX Figure 14 Trip History The pages in the Trip History fold...

Page 19: ...rganized sequentially in rows The top row has page one selections and the bottom row has page five selections Variables include all analog inputs as well as some calculated variables The amount of var...

Page 20: ...ed in this section Table 12 Time Date Settings Display Text Description Time Allows the current hours minutes and seconds to be set The time format is 00 00 00 Year Allows current year to be set Month...

Page 21: ...ressure Sets the unit type for pressure data read out via the Modbus connection MODBUS Temperature Sets the unit type for temperature read out via the Modbus connection Airbus Address Sets the airbus...

Page 22: ...at address 1 in the system Integral Sequencing Enabling Integral Sequencing selects this compressor to be the leader of the integral sequencing system It is important that only one compressor in the s...

Page 23: ...erature Separator Pressure Drop Coolant Filter Pressure Drop Inlet Vacuum After cooler Discharge Pressure integrated dryer compressors only Remote Pressure optional Coolant Filter Inlet Pressure Coola...

Page 24: ...Fan Motor Overload Condensate Drain Error Remote Stop Remote Start Remote Lead Lag Remote Load Enable Remote Load Unload Auxiliary Input 1 Auxiliary Input 2 Dryer High Pressure PAGES 8 9 DIGITAL OUTPU...

Page 25: ...ntered This checkbox will indicate a valid password has been entered If this checkbox is blank a valid password has not been entered or it has timed out This is read only Enable PW Timeout Checking th...

Page 26: ...in the white box and by the white arrow which is always right of center on the gauge When the compressor reaches this setpoint the compressor will unload and stop Package Discharge Pressure is indica...

Page 27: ...e Temperature NOTICE All information on these pages is read only The following analog inputs are displayed in this section Package Discharge Pressure Sump Pressure Airend Discharge Temperature Injecte...

Page 28: ...r to the operator set points except these set points cannot be changed while the compressor is running Table 17 Operator Options Option Items Selection Min Max Step Unit Installed option required Remo...

Page 29: ...up to seven Page one displays events one through six page two displays seven through twelve and so on The following actions will generate an event Power ON Power OFF Press the Start Key Press the Sto...

Page 30: ...nd the condensate drain error contact closes for at least 30 minutes This warning will be ignored for 4 5 minutes after starting High VSD Ambient Temperature This warning will occur if the VSD ambient...

Page 31: ...9 41 occurs and violates the time periods the controller will not issue a power module test and restart It will display the fault and not allow a reset from the controller The operator must cycle powe...

Page 32: ...nce with number one being the newest and 15 being the oldest When a new trip occurs it becomes number one and all others are shifted up in number The page numbers in the Title Bar are used to scroll t...

Page 33: ...rganized sequentially in rows The top row has page one selections and the bottom row has page five selections Variables include all analog inputs as well as some calculated variables The amount of var...

Page 34: ...Selectable among psi kpa bar kg cm Temperature Selectable between F and C Flow Selectable between CFM and m3 m PAGE 2 TIME DATE SETTINGS Figure 53 Time Date Settings All items are adjustable The follo...

Page 35: ...LOAD RESET and ACKNOWLEDGE keys on the controller remain functional while the backlight is switched OFF It is recommended to press the ENTER key or one of the navigation keys in order to switch the ba...

Page 36: ...e controller This can not be changed Enable DHCP Allow the controller to automatically receive an IP address from the Local Area Network LAN Apply After editing the desired setpoint navigate to the ac...

Page 37: ...e default is 1 0 and should not normally be changed Tolerance The pressure control Tolerance setting which is used to tell the system how to respond to changes in pressure above and below the load unl...

Page 38: ...is at 0Vdc The following are displayed in this section Emergency Stop Blower Fault Condensate Drain Error Remote Stop Remote Start Auxiliary Input 1 Auxiliary Input 2 Dryer High Pressure PAGES 6 7 DIG...

Page 39: ...pressor and displaying software information for the controller PAGE 1 PASSWORD Figure 66 Password Table 22 Password Password Provides access to enter a valid password to gain access to password protec...

Page 40: ...e ON OFF Enable PAC ON OFF Enable Dryer ON OFF Constant Running Dryer ON OFF Service Level 0 1 or 2 Variable Speed Delay adjustable Remote Sensor Offset adjustable Running Hours adjustable Power On Ho...

Page 41: ...tests PAGES 10 12 VSD SERVICE MENUS Figure 70 VSD Service Menus The VSD service menus contain parameters used to set up the compressor for optimal operation NOTICE These screens must only be used by a...

Page 42: ...play of analog signals Display of hour meters Display of Event log Graphing Xe 145M Only Display of maintenance timers Edit and display of maintenance log Notification of alarm trip events via email C...

Page 43: ...ase follow the instructions listed below to configure the computer IP address These settings are accessible using Windows XP by selecting Using Classic View Select Start Select Settings Select Network...

Page 44: ...click on the Local Area Connection and select Properties 3 Scroll down the connection list to find the Internet Protocol TCP IP Select the Internet Protocol TCP IP and click on Properties WEB ACCESS R...

Page 45: ...80446339 Rev E EN 45 EN 4 Click on the Alternative Configuration tab 5 Click on User Configured Button WEB ACCESS RELEASED 01 Nov 2018 12 06 37 GMT...

Page 46: ...Enter IP address for the computer 192 168 2 221 Enter the Subnet mask for the computer 255 255 255 0 and leave all other field boxes blank 7 Click on OK button when it is complete WEB ACCESS RELEASED...

Page 47: ...llows the user to select how the controller will be connected to the LAN The controller ships with a default IP address of 192 168 2 220 If Enable DHCP option is true in the General Settings screen 8...

Page 48: ...ent but can generally be any text label you wish You must have this address before you can log in to the web pages See section Ethernet Configuration Please note that Web Pages requires Internet Explo...

Page 49: ...elect the Language from language dropdown control The full list of languages for the Xe 145M controller is supported by the web interface The user may select one language from this list This selection...

Page 50: ...ll the screens The user is unable to change any set points or access to the configuration overview screens 2 USER The user has all rights available to the VIEW access level as well as being able to ch...

Page 51: ...RMATION Account Clicking this tab will bring the user to the ACCOUNT page See section ACCOUNT MANAGEMENT COMMAND BUTTONS All pages show five command buttons Start Stop Reset Alarm Load and Unload five...

Page 52: ...ded Compressor is in the unloaded state Loaded Compressor is in the loaded state Compressor Name User Name Print Button and Log Out button are always visible on the right side top of the page regardle...

Page 53: ...ours loaded hours number of starts etc Click on the pressure set point value in the white box to change the Pressure Set Point value Enter the new pressure set point value and click on Confirm button...

Page 54: ...ny time an event occurs the system will send the display to the first event log page Each event is added into EVENT LOG with a date mm dd time hh mm ss and the event value This is the value that trigg...

Page 55: ...ghlights all the trips in red text warnings in yellow text and system events in the blue text The History dropdown allows the user to select the option to see the event log history for a selected time...

Page 56: ...ted time period The PERFORMANCE LOG page is divided into two major sections The top section displays the parameter values The bottom section contains the controls for the Performance log The Running H...

Page 57: ...default frequency of reporting is Every 8 hours In this case after every 8 hours the web page application will send the performance log to the user at a specified email account The sampling rate of th...

Page 58: ...elected analog input variable and time duration The GRAPHING UTILITY allows the user to plot a graph on hour day or week basis The default option is Hours Activation of a button will deselect any othe...

Page 59: ...drop down menu allows the user to choose a variable to view data on the graph Click on the dropdown menu and select the variable to monitor on the graph Variables include all analog inputs as well as...

Page 60: ...ame as shown on the MAINTENANCE folder of controller This tab provides a service scheduler so that periodic maintenance reminders may be scheduled for consumable parts The user can also change the con...

Page 61: ...user name currently set to receive inspection logs via email as per the specified time interval and time of the day for instantaneous data Click on the dropdown control and select the Interval The de...

Page 62: ...erval is Daily and time of day is 09 00 then the web page application will send inspection logs via email everyday at 9 00 AM The user name will be displayed as E mail recipients in the INSPECTION LOG...

Page 63: ...The Host Name is shown as a Compressor Name on the right side top of each web page The user can use this domain name as a web page browser address to access the web pages To change the existing host n...

Page 64: ...on Enter the SMTP Server SMTP Account and then click on Submit button to save the SMTP settings User account with access level Admin can only have an access to change the parameters in Compressor Iden...

Page 65: ...the Submit button to save the compressor details UNIT TYPE Click on the dropdown control and select the measurement unit type for the compressor parameters Default unit type is English User account w...

Page 66: ...ations to various events that may occur ADD ACCOUNT The ACCOUNT tab shows the list of accounts that currently exist which are listed by user name and access rights Clicking on an account will highligh...

Page 67: ...ss rights Click on Add Account button will add the new user account into the list of user accounts Only a user with ADMIN rights will be able to make a new account or remove the existing accounts Sele...

Page 68: ...ange PW AL button Click on the dropdown control and choose the new access level for selected user account Again click on Change PW AL button to save the changes in access level or password for selecte...

Page 69: ...account with access level Admin can only have an access to make a new account or modify the access level of these accounts User account with access level User and VIEW can t have an access to make a...

Page 70: ...in writing to the Company in said period whereupon the Company shall at its option correct such nonconformity by suitable repair to such equipment or furnish a replacement part F O B point of shipment...

Page 71: ...RELEASED 01 Nov 2018 12 06 37 GMT...

Page 72: ...ingersollrandproducts com 2018 Ingersoll Rand RELEASED 01 Nov 2018 12 06 37 GMT...

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