Ingersoll-Rand PD02P Series Operator'S Manual Download Page 7

Page  7 of 8

PD02PĆX

TROUBLE SHOOTING

Air Motor stalls.

S

Check for blown diaphragm

S

Check for damaged O" rings on the spool.

S

Check for damaged O" rings on the trip rod.

S

Check valve block gasket for leakage.

Air leaks from exhaust.

S

Check for damaged O" rings on the valve block, spool or trip rod.

S

Check gasket between valve blocks for leakage.

S

U" cups on connecting rod bushing are damaged or installed backĆ

wards.

Fluid leaks from exhaust.

S

Check for diaphragm damage.

S

Check for diaphragm screws not adequately torqued.

Low flow or pump continues to cycle after shutĆoff.

S

Check for trapped air if the pump is oriented where the inlet check is

above the outlet check. Temporarily increase the flow or reĆprime

the pump.

S

Check for damaged seats or foreign matter clogging the check asĆ

sembly.

Air leaks from pump (other than exhaust).

S

Check for bolts not evenly or adequately torqued.

S

Check for O" ring missing / damage between the fluid cap and the

air cap on the air inlet side.

External fluid leaks from pump.

S

Check for bolts not properly torqued.

S

Check for damaged O" rings on the fluid cap tubes.

S

Check for damaged O" rings on the valve check.

S

Check for damaged diaphragm seal.

Pump operates but dispenses little or no fluid.

S

Check for obstruction in fluid line.

S

Check for foreign matter clogging check assemblies.

Note: Install a fluid screen on the material inlet hose if the problem

continues.

S

Suction line too small.

S

Check for air leakage at the air / fluid inlet pipe plugs. Use teflon tape

or pipe sealant upon assembly.

TYPICAL CROSS SECTION

Summary of Contents for PD02P Series

Page 1: ...ture Limits E P R EPDM 60_ to 280_ F 51_ to 138_ C Groundable Acetal 10_ to 180_ F 12_ to 82_ C Nitrile 10_ to 180_ F 12_ to 82_ C Polypropylene 35_ to 150_ F 2_ to 66_ C PVDF Kynar 10_ to 200_ F 12_...

Page 2: ...unded 1 4 minimum i d hose between the pump and the muffler WARNING HAZARDOUS PRESSURE Can result in serious injury or property damage Do not service or clean pump hoses or dispensing valve while the...

Page 3: ...the lubricator to a rate not to exceed one drop per minute INSTALLATION S NOTICE Re torque fasteners prior to use Refer to step 18 on page 6 for information S Apply Teflon tape or pipe sealant to thre...

Page 4: ...e blocked tube 94344 1 P 94344 2 G 94344 3 PK j 68 Air Cap with groove d 1 93804 P 93804 P 93804 P j 69 Air Cap with tongue Z 1 93805 P 93805 P 93805 P 74 Pipe Plug 3 8 18 N P T 94478 1 P 94478 2 D2 9...

Page 5: ...Tongue OPTIONS A B Qty Qty SI SO 65 65 1 1 SI DO 66 65 1 DI SO 65 66 1 DI DO 66 66 132 145 6 5 Diaphragm nut washer 75 85 in lbs 8 5 9 6 Nm use Loctite 242 tighten together 43 Torque to 20 25 in lbs...

Page 6: ...the diaphragm assemblies and tighten finger tight 4 Models PD02P XXS XTT only Assemble 64 O rings into grooves in 68 and 69 air caps 5 Assemble diaphragm assemblies into air caps and torque to 75 85...

Page 7: ...rily increase the flow or re prime the pump S Check for damaged seats or foreign matter clogging the check as sembly Air leaks from pump other than exhaust S Check for bolts not evenly or adequately t...

Page 8: ...VIEW END VIEWS 1 5 32 30 mm 11 16 17 mm 5 16 8 mm SLOT 3 8 18 N P T F 1 Inlet 1 4 18 P T F Air Inlet 1 4 18 N P T F 1 Outlet 1 4 18 P T F Exhaust 3 8 18 N P T F 1 Inlet 4 3 4 121 mm 5 1 2 140 mm 4 13...

Reviews: