Ingersoll-Rand PD02P Series Operator'S Manual Download Page 2

PD02PĆX

Page  2 of 8

OPERATING AND SAFETY PRECAUTIONS

READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.

EXCESSIVE AIR PRESSURE

STATIC SPARK

 

HAZARDOUS MATERIALS

HAZARDOUS PRESSURE

WARNING

 

EXCESSIVE AIR PRESSURE. Can cause personĆ

al injury, pump damage or property damage.

S

Do not exceed the maximum inlet air pressure as stated on the

pump model plate.

S

Be sure material hoses and other components are able to withĆ

stand fluid pressures developed by this pump. Check all hoses

for damage or wear. Be certain dispensing device is clean and

in proper working condition.

WARNING

 

STATIC SPARK. Can cause explosion resulting in

severe injury or death. Ground pump and pumping system.

S

PD02PĆXDSĆDTX  Groundable  Acetal  pumps:  Use  the  pump

grounding screw provided. A screw terminal is provided on the

manifold. Connect a 12 ga. (min.) wire (66885Ć1 kit is available)

to a good earth ground source.

S

The  pumping  system  and  object  being  sprayed  must  be

grounded when it is pumping, flushing, recirculating or sprayĆ

ing flammable materials such as paints, solvents, lacquers,

etc. or used in a location where surrounding atmosphere is

conducive to spontaneous combustion.

S

Use the pump grounding screw terminal provided. Use Aro

Part No. 66885Ć1 Ground Kit or connect a suitable ground wire

(12 ga. min.) to a good earth ground source.

S

Secure  pump,  connections  and  all  contact  points  to  avoid

vibration and generation of contact or static spark.

S

Consult local building codes and electrical codes for specific

grounding requirements.

S

After grounding, periodically verify continuity of electrical path

to ground. Test with an ohmmeter from each component (e.g.,

hoses, pump, clamps, container, spray gun, etc.) to ground to

insure continuity. Ohmmeter should show 0.1 ohms or less.

S

Submerse the outlet hose end, dispensing valve or device in

the material being dispensed if possible. (Avoid free streaming

of material being dispensed.)

S

Use hoses incorporating a static wire.

S

Use proper ventilation.

S

Keep inflammables away from heat, open flames and sparks.

S

Keep containers closed when not in use.

WARNING

 

Pump exhaust may contain contaminants. Can

cause severe injury. Pipe exhaust away from work area and perĆ

sonnel.

S

In the event of a diaphragm rupture material can be forced out

of the air exhaust muffler.

S

Pipe the exhaust to a safe remote location when pumping hazĆ

ardous or inflammable materials.

S

Use a grounded 1/4" minimum i.d. hose between the pump and

the muffler.

WARNING

 

HAZARDOUS PRESSURE. Can result in serious

injury  or  property  damage.  Do  not  service  or  clean  pump,

hoses or dispensing valve while the system is pressurized.

S

Disconnect air supply line and relieve pressure from the sysĆ

tem by opening dispensing valve or device and / or carefully

and slowly loosening and removing outlet hose or piping from

pump.

WARNING

 

HAZARDOUS MATERIALS. Can cause serious inĆ

jury or property damage. Do not attempt to return a pump to the

factory  or  service  center  that  contains  hazardous  material.

Safe handling practices must comply with local and national

laws and safety code requirements.

S

Obtain Material Safety Data Sheets on all materials from the

supplier for proper handling instructions.

CAUTION

 

Verify the chemical compatibility of the pump

wetted parts and the substance being pumped, flushed or reĆ

circulated. Chemical compatibility may change with temperaĆ

ture  and  concentration  of  the  chemical(s)  within  the

substances being pumped, flushed or circulated. For specific

fluid compatibility, consult the chemical manufacturer.

CAUTION

 

Maximum temperatures are based on mechaniĆ

cal  stress  only.  Certain  chemicals  will  significantly  reduce

maximum safe operating temperature. Consult the chemical

manufacturer for chemical compatibility and temperature limĆ

its. Refer to PUMP DATA on page 1 of this manual.

CAUTION

 

Be certain all operators of this equipment have

been trained for safe working practices, understand it's limitaĆ

tions, and wear safety goggles / equipment when required.

CAUTION

 

Do not use the pump for the structural support of

the  piping  system.  Be  certain  the  system  components  are

properly supported to prevent stress on the pump parts.

S

Suction and discharge connections should be flexible connecĆ

tions (such as hose), not rigid piped, and should be compatible

with the substance being pumped.

CAUTION

 

Prevent unnecessary damage to the pump. Do

not allow pump to operate when out of material for long periods

of time.

S

Disconnect air line from pump when system sits idle for long

periods of time.

CAUTION

 

Use only genuine ARO replacement parts to asĆ

sure compatible pressure rating and longest service life.

NOTICE

 

Replacement warning labels are available upon

request: Static Spark & Diaphragm Rupture" PN \ 94080.

 WARNING

CAUTION

NOTICE

= Hazards or unsafe practices which could

result in severe personal injury, death or

substantial property damage.

= Hazards or unsafe practices which could

result in minor personal injury, product or

property damage.

= Important installation, operation or 

maintenance information.

Summary of Contents for PD02P Series

Page 1: ...ture Limits E P R EPDM 60_ to 280_ F 51_ to 138_ C Groundable Acetal 10_ to 180_ F 12_ to 82_ C Nitrile 10_ to 180_ F 12_ to 82_ C Polypropylene 35_ to 150_ F 2_ to 66_ C PVDF Kynar 10_ to 200_ F 12_...

Page 2: ...unded 1 4 minimum i d hose between the pump and the muffler WARNING HAZARDOUS PRESSURE Can result in serious injury or property damage Do not service or clean pump hoses or dispensing valve while the...

Page 3: ...the lubricator to a rate not to exceed one drop per minute INSTALLATION S NOTICE Re torque fasteners prior to use Refer to step 18 on page 6 for information S Apply Teflon tape or pipe sealant to thre...

Page 4: ...e blocked tube 94344 1 P 94344 2 G 94344 3 PK j 68 Air Cap with groove d 1 93804 P 93804 P 93804 P j 69 Air Cap with tongue Z 1 93805 P 93805 P 93805 P 74 Pipe Plug 3 8 18 N P T 94478 1 P 94478 2 D2 9...

Page 5: ...Tongue OPTIONS A B Qty Qty SI SO 65 65 1 1 SI DO 66 65 1 DI SO 65 66 1 DI DO 66 66 132 145 6 5 Diaphragm nut washer 75 85 in lbs 8 5 9 6 Nm use Loctite 242 tighten together 43 Torque to 20 25 in lbs...

Page 6: ...the diaphragm assemblies and tighten finger tight 4 Models PD02P XXS XTT only Assemble 64 O rings into grooves in 68 and 69 air caps 5 Assemble diaphragm assemblies into air caps and torque to 75 85...

Page 7: ...rily increase the flow or re prime the pump S Check for damaged seats or foreign matter clogging the check as sembly Air leaks from pump other than exhaust S Check for bolts not evenly or adequately t...

Page 8: ...VIEW END VIEWS 1 5 32 30 mm 11 16 17 mm 5 16 8 mm SLOT 3 8 18 N P T F 1 Inlet 1 4 18 P T F Air Inlet 1 4 18 N P T F 1 Outlet 1 4 18 P T F Exhaust 3 8 18 N P T F 1 Inlet 4 3 4 121 mm 5 1 2 140 mm 4 13...

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