Ingersoll-Rand PD02P Series Operator'S Manual Download Page 4

PD02PĆX

Page  4 of 8

PARTS LIST / PD02P-X

637276 Air Valve Kit: Includes items 102, 111, 132, 134, 135, 137, 145, 146, 178, 179 and 94276 Lubriplate packet.

637313ĆXX Diaphragm Kit: Includes items 7, 13, 19, 22, 33, 41, 64 and 94276 Lubriplate packet.

637314ĆXX Rebuild Kit: Includes items 7, 13, 19, 22, 33, 41, 64, 102, 111, 119, 137, 144, 146, 147, 161 and 94276 Lubriplate packet.

DIAPHRAGM OPTIONS

7"

13"

19"

33"

64"

ĆXXX Diaphragm

Qty [Mtl] BackĆUp Ring Qty [Mtl] Seal

Qty [Mtl]

O" Ring

(.103" x .693" o.d.)

Qty [Mtl]

O" Ring

(.157" x 3.424" o.d.)

Qty [Mtl]

ĆXXA 93808

(2) [SP] 95127

(2)

[T] 94434

(4)

[E] 94437

(2)

[E] -----

--- ---

ĆXXG 93808ĆG

(2)

[B] 95127

(2)

[T] 94434ĆG

(4)

[B] 94438

(2)

[T] -----

--- ---

ĆXXT

93898

(2)

[T] 95127

(2)

[T] 94435

(4)

[T] 94438

(2)

[T] 93947

(2)

[B]

COMMON PARTS

PD02P Ć X X S Ć X T X

POLYPROPYLENE

ACETAL

KYNAR

PD02PĆXPSĆPTX

PD02PĆXDSĆDTX

PD02PĆXKSĆKTX

Item Description 

(size in inches)

Qty

Part No.

[Mtl] Part No.

[Mtl] Part No.

[Mtl]

j

 1 Rod 

(2Ć13/16" long)

(1)

93916

[C]

93916

[C]

93916

[C]

j

 5 Washer 

(1Ć3/4" o.d.)

(2)

94938

[Z]

94938

[Z]

94938

[Z]

j

 6 Diaphragm Screw 

(1/4" Ć 20)

(2)

93810Ć1

[P]

93810Ć2

[D

1

] 93810Ć3

[PK]

17 Manifold 

(Air Inlet)

(1)

94246Ć1

[P]

94246Ć2

[G]

94246Ć4

[PK]

18 Manifold

(1)

94247Ć1

[P]

94247Ć2

[G]

94247Ć4

[PK]

22 Disc

(4)

94525

[T]

94525

[T]

94525

[T]

41 Spring Stop

(4)

93814Ć1

[P]

93814Ć2

[D

1

] 93814Ć3

[PK]

43 Screw 

(#10 Ć 32 x 1")

(4)

94436

[SS] 94436

[SS] 94436

[SS]

62 Nut 

(1/4" Ć 20)

(6)

93828

[SS] 93828

[SS] 93828

[SS]

63 Pipe Plug 

(1/4 Ć 18 N.P.T.)

(

`

) 93832Ć1

[P]

93832Ć2

[D

2

] 93832Ć3

[PK]

j

 65 Fluid Cap

(

`

) 94245Ć1

[P]

94245Ć2

[G]

94245Ć4

[PK]

j

 66 Fluid Cap 

(with one blocked tube)

(

`

) 94344Ć1

[P]

94344Ć2

[G]

94344Ć3

[PK]

j

 68 Air Cap

 (with groove 

d

)

(1)

93804

[P]

93804

[P]

93804

[P]

j

 69 Air Cap 

(with tongue 

Z

)

(1)

93805

[P]

93805

[P]

93805

[P]

74 Pipe Plug 

(3/8 Ć 18 N.P.T.)

(

`

) 94478Ć1

[P]

94478Ć2

[D

2

] 94478Ć3

[PK]

131 Bolt

 (1/4" Ć 20 x 6.375")

(6)

94526

[SS] 94526

[SS] 94526

[SS]

205 Logo Plate

(2)

93919

[A]

93919

[A]

93919

[A]

AIR SECTION PARTS

Item Description 

(size in inches)

Qty Part No.

[Mtl]

Item Description 

(size in inches)

Qty Part No.

[Mtl]

102 O" Ring

 (1/16" x 7/8" o.d.)

(3) Y325Ć18

[B]

103 Bushing

(1) 93917

[D

2

]

110 U" Cup 

(1/8" x 13/16" o.d.)

(1) Y186Ć54

[B]

j

 111 Spool Ass'y

 

(includes items 110, 138, 180)

(1) 67163

[D

2

]

119 O" Ring

 (.106" x .587" o.d.)

(4) 15066

[B]

132 Gasket

(1) 93809

[Kr]

134 Screw 

(#4 Ć 20 x .295")

(3) 93942

[SS]

j

 135 Valve Block

(1) 93806

[R]

137 O" Ring 

(1/16" x 1" o.d.)

(1) Y325Ć20

[B]

138 O" Ring

 (.103" x .818" o.d.)

(1) 94760

[U]

144 U" Cup 

(1/8" x 5/8" o.d.)

(2) Y186Ć45

[B]

j

 145 Minor Valve Block

(1) 93807

[R]

146 O" Ring

 (1/16" x 5/16" o.d.)

(2) Y325Ć8

[B]

147 O" Ring 

(1/16" x 7/16" o.d.)

(2) Y325Ć11

[B]

161 O" Ring 

(3/32" x 9/16" o.d.)

(2) Y325Ć110

[B]

178 Trip Rod Assembly 

(includes items 119)

(2) 65145

[D

2

]

179 Sleeve Assembly 

(includes items 119)

(1) 65144

[D

2

]

180 O" Ring

 (.106" x .587" o.d.)

(1) 15066ĆU

[U]

MATERIAL CODE

[A] = Aluminum

[E] = E.P.R.

[P] = Polypropylene (Light Gray)

[SS] = Stainless Steel

[B] = Nitrile

[G] = Groundable Acetal (Dark Gray)

High Density Polypropylene (Green)

[T] = Teflon

[C] = Carbon Steel

[Kr] = Kraton

[R] = Ryton

[U] = Polyurethane

[D

1

] = Acetal (Orange)

[PK] = Pure Kynar

[SP] = Santoprene

[Z] = Zinc

[D

2]

 = Acetal (White)

`

Quantities will vary, depending on the inlet / outlet option selected (refer to chart on page 5).

V

Smart Parts", keep these items on hand in addition to the Service Kits for fast repair and reduction of down time.

Summary of Contents for PD02P Series

Page 1: ...ture Limits E P R EPDM 60_ to 280_ F 51_ to 138_ C Groundable Acetal 10_ to 180_ F 12_ to 82_ C Nitrile 10_ to 180_ F 12_ to 82_ C Polypropylene 35_ to 150_ F 2_ to 66_ C PVDF Kynar 10_ to 200_ F 12_...

Page 2: ...unded 1 4 minimum i d hose between the pump and the muffler WARNING HAZARDOUS PRESSURE Can result in serious injury or property damage Do not service or clean pump hoses or dispensing valve while the...

Page 3: ...the lubricator to a rate not to exceed one drop per minute INSTALLATION S NOTICE Re torque fasteners prior to use Refer to step 18 on page 6 for information S Apply Teflon tape or pipe sealant to thre...

Page 4: ...e blocked tube 94344 1 P 94344 2 G 94344 3 PK j 68 Air Cap with groove d 1 93804 P 93804 P 93804 P j 69 Air Cap with tongue Z 1 93805 P 93805 P 93805 P 74 Pipe Plug 3 8 18 N P T 94478 1 P 94478 2 D2 9...

Page 5: ...Tongue OPTIONS A B Qty Qty SI SO 65 65 1 1 SI DO 66 65 1 DI SO 65 66 1 DI DO 66 66 132 145 6 5 Diaphragm nut washer 75 85 in lbs 8 5 9 6 Nm use Loctite 242 tighten together 43 Torque to 20 25 in lbs...

Page 6: ...the diaphragm assemblies and tighten finger tight 4 Models PD02P XXS XTT only Assemble 64 O rings into grooves in 68 and 69 air caps 5 Assemble diaphragm assemblies into air caps and torque to 75 85...

Page 7: ...rily increase the flow or re prime the pump S Check for damaged seats or foreign matter clogging the check as sembly Air leaks from pump other than exhaust S Check for bolts not evenly or adequately t...

Page 8: ...VIEW END VIEWS 1 5 32 30 mm 11 16 17 mm 5 16 8 mm SLOT 3 8 18 N P T F 1 Inlet 1 4 18 P T F Air Inlet 1 4 18 N P T F 1 Outlet 1 4 18 P T F Exhaust 3 8 18 N P T F 1 Inlet 4 3 4 121 mm 5 1 2 140 mm 4 13...

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