Ingersoll-Rand PD02P Series Operator'S Manual Download Page 3

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PD02PĆX

GENERAL DESCRIPTION

The ARO diaphragm pump offers high volume delivery even at low air

pressures, easy self priming and the ability to pump various viscosity

materials. The pump is designed to correspond to the needs of the user

by offering a variety of wetted parts configurations to handle almost any

application.

Air operated double diaphragm pumps utilize a pressure differential in

the air chambers to alternately create suction and positive fluid pressure

in the fluid chambers. Flat checks insure a positive flow of fluid.

Pump cycling will begin as air pressure is applied and it will continue to

pump and keep up with the demand. It will build and maintain line presĆ

sure and will stop cycling once maximum line pressure is reached (disĆ

pensing device closed) and will resume pumping as needed.

Model PD02PĆXDSĆDTX: The Acetal material used in this pump conĆ

tains Stainless Steel fibers. It's conductivity allows it to be connected to a

suitable ground. A ground screw is provided for this.

AIR AND LUBE REQUIREMENTS

WARNING

 

EXCESSIVE AIR PRESSURE. Can cause pump

damage, personal injury or property damage.

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A filter capable of filtering out particles larger than 50 microns should

be used on the air supply. In most applications there is no lubrication

required other than the O" ring lubricant which is applied during asĆ

sembly or repair.

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The pump can be rotated 360

_

 to suit the application. It may be

mounted upside down or on the wall with no effect on suction lift or

operating efficiency. The filter and regulator need to be oriented in a

normal vertical direction to function properly.

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Pipe plugs are included for the material inlets. They can be switched

to accommodate piping requirements. However, the fluid inlet must

always be in the port closest to the mounting base.

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When lubricated air is necessary, supply the air lubricator with a

good grade of SAE 90 wt. nonĆdetergent oil and set the lubricator to

a rate not to exceed one drop per minute.

INSTALLATION

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NOTICE: ReĆtorque fasteners prior to use. Refer to step #18 on

page 6 for information.

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Apply Teflon tape or pipe sealant to threads upon assembly to preĆ

vent leakage.

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Secure the diaphragm pump legs to a suitable surface to insure

against damage by vibration.

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To avoid problems, install a particle fluid filter to screen out foreign

matter 1/32" (0.79 mm) or larger in diameter.

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The pump is not recommended for submerged applications.

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When the diaphragm pump is used in a forcedĆfeed (flooded inlet)

situation, it is recommended that a Check Valve" be installed at the

air inlet.

OPERATING INSTRUCTIONS

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Always flush the pump with a solvent compatible with the material

being pumped, if the material being pumped is subject to ``setting up"

when not in use for a period of time.

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Disconnect the air supply from the pump if it is to be inactive for a few

hours.

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The outlet material volume is governed not only by the air supply, but

also by the material supply available at the inlet. The material supply

tubing should not be too small or restrictive. Be sure not to use hose

which might collapse.

MAINTENANCE

Refer to the part list on page 4 for Service Kit Information, parts view on

page 5 and Repair Procedures on page 6.

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Certain ARO Smart Parts" are indicated which should be available

for fast repair and reduction of down time.

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Service kits are divided to service two separate diaphragm pump

functions: 1. Air Section, 2. Fluid Section. The Fluid Section is dividĆ

ed further to match typical part Material Options.

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Provide a clean work surface to protect sensitive internal moving

parts from contamination from dirt and foreign matter during service

disassembly and reassembly.

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Keep good records of service activity and include pump in prevenĆ

tive maintenance program.

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 Teflon

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 is a registered trademark of the DuPont Company, 

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 Kynar

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 is a trademark of Penwalt Corp.,

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 Santoprene

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 is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. 

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 Lubriplate

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 is a registered trademark of Lubriplate Division (Fiske Brothers)

Summary of Contents for PD02P Series

Page 1: ...ture Limits E P R EPDM 60_ to 280_ F 51_ to 138_ C Groundable Acetal 10_ to 180_ F 12_ to 82_ C Nitrile 10_ to 180_ F 12_ to 82_ C Polypropylene 35_ to 150_ F 2_ to 66_ C PVDF Kynar 10_ to 200_ F 12_...

Page 2: ...unded 1 4 minimum i d hose between the pump and the muffler WARNING HAZARDOUS PRESSURE Can result in serious injury or property damage Do not service or clean pump hoses or dispensing valve while the...

Page 3: ...the lubricator to a rate not to exceed one drop per minute INSTALLATION S NOTICE Re torque fasteners prior to use Refer to step 18 on page 6 for information S Apply Teflon tape or pipe sealant to thre...

Page 4: ...e blocked tube 94344 1 P 94344 2 G 94344 3 PK j 68 Air Cap with groove d 1 93804 P 93804 P 93804 P j 69 Air Cap with tongue Z 1 93805 P 93805 P 93805 P 74 Pipe Plug 3 8 18 N P T 94478 1 P 94478 2 D2 9...

Page 5: ...Tongue OPTIONS A B Qty Qty SI SO 65 65 1 1 SI DO 66 65 1 DI SO 65 66 1 DI DO 66 66 132 145 6 5 Diaphragm nut washer 75 85 in lbs 8 5 9 6 Nm use Loctite 242 tighten together 43 Torque to 20 25 in lbs...

Page 6: ...the diaphragm assemblies and tighten finger tight 4 Models PD02P XXS XTT only Assemble 64 O rings into grooves in 68 and 69 air caps 5 Assemble diaphragm assemblies into air caps and torque to 75 85...

Page 7: ...rily increase the flow or re prime the pump S Check for damaged seats or foreign matter clogging the check as sembly Air leaks from pump other than exhaust S Check for bolts not evenly or adequately t...

Page 8: ...VIEW END VIEWS 1 5 32 30 mm 11 16 17 mm 5 16 8 mm SLOT 3 8 18 N P T F 1 Inlet 1 4 18 P T F Air Inlet 1 4 18 N P T F 1 Outlet 1 4 18 P T F Exhaust 3 8 18 N P T F 1 Inlet 4 3 4 121 mm 5 1 2 140 mm 4 13...

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