Ingersoll-Rand P130WJDU Operating, Maintenance & Parts Manual Download

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Book 35393065 (2/02)

INSTRUMENT PANEL

A2 A3 A4

A5 A6

(ON 130, 175)

ENGINE COMPLETE

PORTABLE COMPRESSOR DIVISION

DESCRIPTION

MODEL NO.

INGERSOLL--RAND COMPANY

DATE/DWN BY:

4/25/97

P--185AWJDU

P--130AWJDU --

(ON 185)

(P130, P175)

(P185)

35393065--04

MANUAL NO.

4/98

DATE/REV:

Summary of Contents for P130WJDU

Page 1: ...INTENANCE PARTS MANUAL COMPRESSOR MODELS P130WJDU P175WJDU P185WJDU Doosan purchased Bobcat Company from Ingersoll Rand Company in 2007 Any reference to Ingersoll Rand Company or use of trademarks ser...

Page 2: ...d services that consistently meet the requirements of our customers and each other CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of Califo...

Page 3: ...01 Sanford Avenue Mocksville North Carolina 27028 Declare that under our sole responsibility for manufacture and supply the product s To which this declaration relates is are in conformity with the pr...

Page 4: ...parts list may create hazardous conditions over which Ingersoll Rand has no control Therefore Ingersoll Rand cannot be held responsible for equipment in which non approved repair parts are installed...

Page 5: ...ION 2 WARRANTY REGISTRATION SECTION 3 NOISE EMISSION SECTION 4 GENERAL DATA SECTION 5 OPERATION SECTION 6 MAINTENANCE SECTION 7 LUBRICATION SECTION 8 TROUBLESHOOTING SECTION 9 PARTS ORDERING SECTION 1...

Page 6: ...stalled in or connected to the machine must have safe working pressure ratings of at least the machine safety valve rating If more than one compressor is connected to one com mon downstream plant effe...

Page 7: ...skin and result in serious illness wear eye protection while cleaning unit with compressed air to prevent debris from injuring eye s Disconnected air hoses whip and can cause serious injury or death...

Page 8: ...NING Flammable liquid Air gas flow or Air discharge Look for these signs on machines shipped to international markets outside North America which point out potential hazards to the safety of you and o...

Page 9: ...ual Rough Service Designation Wet Location Operation WARNING Consult the operation and maintenance manual before performing any maintenance WARNING Before connecting the tow bar or when preparing to t...

Page 10: ...and Maintenance manual before operation or maintenance of this machine is undertaken XX km h Pressurized component or system Do not exceed the speed limit Pressurized vessel Do not remove the Operatin...

Page 11: ...th America which point out potential hazards to the safety of you and others Read and understand thoroughly Heed warnings and follow instructions If you do not understand inform you supervisor Air dis...

Page 12: ...n or alteration of this machine CAN cause serious injury or death Do NOT alter or modify this machine without the express written consent of the manufacturer WARNING WARNING WARNING WARNING Falling of...

Page 13: ...n the compressor s parts manual Submit orders for Safety Decals to the Mocksville Parts Service Department The no charge order should contain only Safety Decals Help promote product safety Assure that...

Page 14: ...f twenty four 24 months from shipment to or the accumulation of 4 000 hours of service by the initial user For Air Ends the warranty against defects will include replace ment of the complete Air End p...

Page 15: ...workmanship during the period prescribed above Such part will be repaired or replaced without charge to the initial user during normal working hours at the place of business of an Ingersoll Rand distr...

Page 16: ...ere IN COMPRESSORS IN GENERATORS AS OF 1 1 01 24 24 2000 2000 5 yrs 5000 hours using OEM fluids filters with 250 deductible 2 yrs 4000 hours using IR fluids filters Deutz 24 2000 Available at dealer I...

Page 17: ...ranty is limited to defects in major components rotors housings gears bearings and is automatically available when the following three conditions are met 1 The original airend is returned assembled an...

Page 18: ...e change of ownership Machines shipped outside the United States require notification be made to initiate the machine warranty Fill out the Warranty Registration Form in this section keep a copy for...

Page 19: ...ctric water etc Utility Contractor SERVICING DISTRIBUTOR USER ACKNOWLEDGEMENT 1 The Purchaser has been instructed and or has read the manual and understands proper preventative maintenance general ope...

Page 20: ...Book 35393065 7 02 20 Ingersoll Rand Company Portable Compressor Division P O Box 868 Mocksville North Carolina 27028 Attention Warranty Department fold...

Page 21: ...he air intake system or parts thereof c enclosure or parts thereof 5 Removal of any of the following a fan shroud b vibration mounts c sound absorption material 6 Operation of the compressor with any...

Page 22: ...TY The manufacturer warrants to the ultimate purchaser and each subsequent purchaser that this air compressor was designed built and equipped to conform at the time of sale to the first retail purchas...

Page 23: ...e E Enclosure Panels Enclosure panels should also be inspectedat 100hour operational intervals All panels that are warped punc tured torn or otherwise deformed such that their noise containment functi...

Page 24: ...Book 35393065 7 02 24 MAINTENANCE RECORD FOR NOISE EMISSION CONTROL AND EXTENDED WARRANTY ITEM NO DESCRIPTION OF WORK HOURMETER READING MAINT INSPECT DATE LOCATION CITY STATE WORK DONE BY NAME...

Page 25: ...4 4 quarts 13 6 litres 11 6 quarts 11 litres Fuel Tank Diesel 28 U S gal 106 litres 28 U S gal 106 litres UNITS MEASUREMENTS WEIGHTS Overall Length 85 3 2165 Overall Height 52 3 1327 Overall Width 33...

Page 26: ...k psi kPa 11 Fuel Level Gauge Indicates amount of fuel in tank CONTROLS Standard 12 Power Switch Flip ON to activate systems prior to Starting Flip OFF to stop engine 19 Service Air Button After warm...

Page 27: ...e no more than 10 degrees F 5 degrees C over the ambient temperature The inlet and outlet grilles must not be restricted See Figure Y for recommended clearance around the compressor The cross sectiona...

Page 28: ...Book 35393065 7 02 28 Figure Z...

Page 29: ...se of pressure from a heated cooling system can result in a loss of coolant and possible severe personal injury WARNING NO SMOKING SPARKS or OPEN FLAME near fuel CAUTION Do not connect the air dischar...

Page 30: ...tarts and sustains running Allow engine to warm up 5 to 10 minutes If so equipped place the Start Run Valve Switch in the AIR position Cold Weather Starting If so equipped place the Start Run valve sw...

Page 31: ...OPERATION OF OPTIONAL GENERATOR This unit will operate in three modes depending on the position of the generator control switch located on the front of the generator control panel S In Generator posit...

Page 32: ...ly bleed air from the hose Do not disconnect hoses until all pressure has been vented AUTOMATIC SHUTDOWN This unit is protected with sensors switches for high discharge air temperature high engine coo...

Page 33: ...e one full turn 2 Close service valve s After Starting Unit 3 Allow unit to warm up at least five minutes then if equipped place the Start Run Valve Switch in the AIR position to obtain full service a...

Page 34: ...pped place the Start Run Valve Switch to the AIR position The unit should speed up and then unload and drop back to IDLE With the unit un loaded turn the adjusting screw on the pressure regulator cloc...

Page 35: ...imes will facilitate servicing SCHEDULED MAINTENANCE The maintenance schedule is based on normal operation of the unit This page can be reproduced and used as a checklist by the service personnel In t...

Page 36: ...ozzle up and down while rotating the element Be sure to keep the nozzle at least one inch 25 4 mm from the pleated paper NOTE To prevent damage to the element never exceed a maximum air pressure of 10...

Page 37: ...nits are primarily used for their ability to accommodate relative movement between components It is important they be periodically inspected for wear and deterioration It is also important the operato...

Page 38: ...l 1 2 to 3 4 turn 3 Start unit and allow to build up to rated pressure Check for leaks before placing unit back into service COMPRESSOR OIL COOLER The compressor lubricating and cooling oilis cooledby...

Page 39: ...0 No air discharging from service valve When draining oil remove plug from the separator tank drain fitting When adding oil remove and replace make tight plug on side of separator tank In the compress...

Page 40: ...nt gasket connection S Place a straightedge across top of element and mea sure from bottom of straightedge to bottom of ele ment See Fig 4 1 S Replace scavenge tube in cover cover is still off of tank...

Page 41: ...ng alcohol or chlorinated solvent can be used Note This may cause some dulling of the paint finish 3 If the paint has faded or chalked the use of a commercial grade non abrasive car wax may partially...

Page 42: ...C Wheel Lug Nuts C Hoses oil air intake etc C Automatic Shutdown System Test C Air Cleaner System Visual C Compressor Oil Cooler Exterior C CLEAN Engine Radiator Exterior C CLEAN Fasteners Guards C Ai...

Page 43: ...lacquers which may be insoluble Such deposits can cause se rious troubles including clogging of the filters Where possible do NOT mix oils of different types and avoid mixing different brands A type o...

Page 44: ..._C to 52_C 10_F to 125_F IR Pro Tect IR XHP 605 10_F to 125_F 23_C to 52_C 65_F to 125_F IR XHP1001 Preferred Ingersoll Rand Fluids Use of these fluids with original I R filters can extend airend warr...

Page 45: ...he compressor will still operate is it safe to continue operating it to make further checks B Do The Simplest Things First Most troubles are simple and easily corrected For example most complaints are...

Page 46: ...of Cooling Air Loose Wire Connection Malfunctioning circuit board TROUBLE SHOOTING CHART Bold Headings depict the COMPLAINT Subheadings suggest the CAUSE Note Subheadings suggest sequence to follow t...

Page 47: ...noid Malfunctioning Relay Defective Safety Bypass Switch Add oil Relocate or reposition See Engine Oil Spec Change oil Replace element s See Trouble Shooting in Engine Manual Repair or replace Replace...

Page 48: ...fective Minimum Pressure Valve Defective Separator Element Wrong Air Filter Element Above spec limit Relocate or reposition unit Add oil Look for any leaks Check spec in this manual Clean exterior sur...

Page 49: ...nloader Butterfly Valve Defective Safety Valve Defective Separator Element Ice in Regulation Lines Orifice Move unit to cleaner environment Install new element Read procedure in this manual Install pr...

Page 50: ...nd in location relative to the other parts in the assembly The part number the description of the part and the quantity of parts required are shown on each illustration or on adjacent page The quantit...

Page 51: ...o permanently stamped in the metal of the frame side rail c Always specify the number of the parts list pub lication d Always specify the quantity of parts required e Always specify the part number as...

Page 52: ...or failure in the estimated delivery or shipment of ma terial and equipment or for any damages suffered by reason thereof The company makes no other warranty or representa tion of any kind whatsoever...

Page 53: ...rs old and returned with two or more reusable major castings Category C The airend must be over five years old Your nearest sales office autonomous company or authorized distributor must first contact...

Page 54: ...e Complete Seperator Tank Complete Air Intake Complete PARTS LIST Air Cleaner Assembly Air and Oil Piping Air and Oil Piping Instrument Panel Remote Filters Complete Fuel Tank Complete Battery Assembl...

Page 55: ...5AWJDU P 130AWJDU PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd B A N D G E M R S R C Q Q P P T P U W X S Q P Q Q R S S S Z R V S Y J A1 K S Y H A1 F S X Z W...

Page 56: ...OOR LOWER FRAME DOOR UPPER FRAME DOOR UPPER DOOR CURB SIDE DOOR STREET BRACKET A E OIL FILTER BRACKET ENG OIL FUEL BRACKET AIR FILTER MTG SEAL DOOR LONG RIVETS 3 16 DIA HINGE DOOR SEAL DOOR SHORT CORN...

Page 57: ...B G A S R Y Z A1 A2 A3 A4 A2 A3 A4 A5 A6 D ON 130 175 U ENGINE COMPLETE PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd 4 25 97 P 185AWJDU P 130AWJDU J H A8 A7...

Page 58: ...CYL P185 ENGINE 4 CYL P185 BRACKET FRONT ENGINE BRACKET FRONT ENGINE BRACKET REAR ENGINE BRACKET REAR ENGINE SCREW HEX FLANGE HD M12 1 75 X 30 SCREW HEX FLANGE HD 1 2 13 X 1 ISOLATOR ISOLATOR SCREW T...

Page 59: ...PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd 5 09 97 P 185AWJDU P 130AWJDU A C D F G A4 F F E H J K L M N P G D U Y W U V Y R A1 Z Y S A3 Q A2 T X V B A5 A6...

Page 60: ...25 36884096 36884179 36890788 1 1 1 GUARD FAN P130 P175 VALVE OIL BY PASS PANEL PLENUM SPLITTER 36884948 1 BATTLE COOLANT RECOVERY PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMP...

Page 61: ...C G E D K OIL TEMPERATURE BYPASS VALVE ASSEMBLY 36884179 OIL TEMP BYPASS VALVE 5 09 97 P 185WJDU P 130WJDU PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd M A 3...

Page 62: ...8164 36788172 1 1 1 1 1 1 6 1 1 1 1 BODY GASKET BODY COVER ELEMENT O RING SCREW BALL SPRING PLUG SEAL OIL TEMPERATURE BYPASS VALVE ASSEMBLY 36884179 36884187 2 SCREW HEX M08 125 X 80 OIL TEMP BYPASS V...

Page 63: ...D A B AIREND COMPLETE 6 18 96 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd C 35393065 10 MANUAL NO 2 02 DATE REV J G F H BEGIN WITH SERIAL NUMBER 326650 P175...

Page 64: ...OUPLING 3 8 COUPLING DRIVE KEY SCREW HEX FLANGE HD M10 1 5 X 30 AIREND COMPLETE 6 18 96 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd C 35393065 11 MANUAL NO...

Page 65: ...B3 B1 A8 A7 P130WJDU P185WJDU 5 09 97 NEW P 130 AIREND ASSEMBLY 42430918 NEW P 175 AIREND ASSEMBLY 42430926 NEW P 185 AIREND ASSEMBLY 42430926 AIREND ASSEMBLY PORTABLE COMPRESSOR DIVISION DESCRIPTION...

Page 66: ...HEAD FILTER AIREND ASSEMBLY PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd EXCHANGE AIREND OPTION INGERSOLL RAND OFFERS FACTORY REMANUFACTURED AIRENDS THAT AR...

Page 67: ...5 2 02 AIR SERVICE COMPLETE PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd 5 12 97 P 185AWJDU P 130AWJDU A L N K M C H B P J F C D E G Q A 35393065 14 MANUAL N...

Page 68: ...SONIC P130 36890846 36854149 1 1 BRACKET SERVICE PIPE VALVE PRESSURE REGULATOR PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd P 185AWJDU P 130AWJDU 36881076 1...

Page 69: ...SEPARATOR TK COMPLETE PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd 5 06 97 P 185AWJDU P 130AWJDU A B D E F G J K L M N P R R H T S U R Q V W B 35393065 16 M...

Page 70: ...REW HEX M12 1 75 X 40 35325166 35121243 1 1 VALVE SAFETY HOSE 1 1 4 X 36 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd P 185AWJDU P 130AWJDU 36891059 1 ELBOW...

Page 71: ...RAL DRAINS 6 10 97 P 130AWJDU P 185AWJDU PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd RETURN PICKUP A D G B H G F C F E J R M N F L Q L P K T Q S A 35393065...

Page 72: ...AR HOSE DRAIN CONNECTOR HOSE JIC 8 X 21 HOSE 50 ID 35285451 36891208 3 1 UNION BULKHEAD WRENCH PLATE PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd P 185AWJDU...

Page 73: ...065 2 02 AIR INTAKE COMPLETE PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd 5 12 97 P 185AWJDU P 130AWJDU A B D E F G F C H J K L M F F A 35393065 20 MANUAL NO...

Page 74: ...BLY AIR F G H 35314996 36881886 1 4 CLAMP TEE 3 12 NUT HEX FLANGE M08 1 25 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd P 185AWJDU P 130AWJDU AIR INTAKE COMP...

Page 75: ...2 AIR CLEANER ASSEMBLY 36862829 A B C D E G F AIR CLEANER ASSEMBLY 8 19 93 P 130BWJD P 185CWJD PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd E 35393065 22 MAN...

Page 76: ...88891 35291475 36790277 1 1 1 1 1 1 AIR CLEANER BODY ELEMENT COVER VACUATOR VALVE NUT 35321637 1 SAFETY ELEMENT OPTION HEX CAP 35291475 1 NUT OPTION AIR CLEANER ASSEMBLY 8 19 93 P 130BWJD P 185CWJD PO...

Page 77: ...SCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd 5 09 97 P 185AWJDU P 130AWJDU RETURN PICKUP FUEL TANK COMPLETE A C H B L D M N K J G F P Q 84 P185 83 P185 L M P Q 69 P130 P175 77 P130 P175 F...

Page 78: ...R SLTD HD 10 32 X 5 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd P 185AWJDU P 130AWJDU 6 25 97 J 35322460 1 UNION BARBED TUBE K 95220851 2 CLAMP HOSE L 35363...

Page 79: ...NY DATE DWN BY bd 5 14 97 P 185AWJDU P 130AWJDU REMOTE FILTERS COMPLETE X J E A E B A2 C H H J L K K R W H N E I O E N 54 4 FURNISHED BY ENGINE MANUFACTURER D T S G N P Q U J H 63 V P185 MOUNTING SHOW...

Page 80: ...PLETE 35389527 36881696 1 1 ELEMENT ENGINE FUEL FILTER ELEMENT ENGINE OIL FILTER 36897353 1 ELEMENT COMPRESSOR OIL FILTER SEE ILLUSTRATION FOR LENGTHS R 35113885 1 CLAMP SUPPORT 1 25 35376953 1 SCREW...

Page 81: ...ISCHARGE PRESSURE GAUGE AIR CYLINDER 9 1 3 23 4 25 44 21 1 1 8 18 8 9 28 19 48 11 12 47 22 37 36 47 49 64 35 11 61 63 62 60 35 59 35 58 57 55 29 35 35 34 38 15 38 41 10 24 26 41 45 43 7 16 14 53 42 20...

Page 82: ...18 X 25 NPT TEE MALE BRANCH 12NPT X 38TBG TEE STREET 25 NPT TUBE ASSY 12 JIC 36891091 ELB 90 1 875 12 X 20 JIC ELB 90 875 14 X 10 JIC HOSE ASSY 12 JIC TUBE ASSY OIL SCAVENGE TUBE ASSY SERVICE AIR 3689...

Page 83: ...LO SEPARATOR ELEMENT DELTA P INDICATOR OPTION MINIMUM PRESSURE VALVE OPTION 1 1 23 25 44 4 65 14 7 33 66 9 67 67 9 1 5 51 REF 9 REF 13 REF 17 REF 52 32 9 33 31 68 9 1 69 70 69 71 72 REF REF REF REF RE...

Page 84: ...NCH 12NPT X 38TBG TEE STREET 25 NPT TUBE ASSY OIL SCAVENGE TUBE ASSY SERVICE AIR 36891505 55 35387919 REPAIR KIT DIAPHRAGM NIPPLE 1 25 X 8 LG 95916268 50 54 53 52 51 NIPPLE 25 NPT X 88 LNG 95667341 CR...

Page 85: ...VOLTS AIR 1 2 1 A R INST CONT PNL wo SR VLV PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd L A1 5 12 97 P 185AWJDU P 130AWJDU M N A2 X Z Y V U T K S J Q W A 3...

Page 86: ...IPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd 5 12 97 P 185AWJDU P 130AWJDU FURNISHED WITH ITEM A ITEMS A THROUGH L AND P THROUGH S ARE INCLUDED WITH PANEL ASSEMBLY 36890333 35390319 CAP 2 GAU...

Page 87: ...VLV PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd 5 12 97 P 185AWJDU P 130AWJDU X W V U T B 35393065 32 MANUAL NO 2 02 DATE REV A B C E D F G K R M Q Q J H P...

Page 88: ...6920486 1 1 1 2 1 1 1 1 1 1 1 1 8 6 FRAME WW INSTR PANEL PANEL INSTRUMENT METER ELECTRONIC HOUR NUT PLASTIC 4 40 SWITCH IGNITION GAUGE 150 PSI PRESSURE COUPLING STD 1 8 NPT X 75 ELBOW 1 8 NPT X 3 8 TU...

Page 89: ...5 2 02 ENGINE FRAME F L E A H J D G 6 16 97 P 185WJDU P 130WJDU B C M BATTERY MOUNTING PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd M K A 35393065 34 MANUAL...

Page 90: ...1 BATTERY CABLE POSITIBE BATTERY 48 CABLE NEGATIVE BATTERY 37 ANGLE TRAY BATTERY J BOLT WASHER PLASTIC NUT LOCK 1 4 20 CLAMP 1 2 SUPPORT STRAP GROUND SCREW TAPPING 3 8 16 X 3 4 BATTERY MOUNTING PORTA...

Page 91: ...GRY BLU 86 BATTERY CABLE BLACK 30 START RUN OFF BATTERY CABLE RED RED RED GRY FUEL SOL L1 THERMAL SENSOR TS1 NEG 12VDC POS 12VDC YEL PNK VIO PNK GRN STARTER B1 HOUR METER M5 START SW S1 K2 85 S S I B...

Page 92: ...THERMAL W1 HARNESS ENGINE FURNISHED BY ENGINE MANUFACTURER 36891406 35596436 36893055 36878361 36856250 36884211 36879880 36844264 35376169 36876259 36878379 36865756 PORTABLE COMPRESSOR DIVISION DESC...

Page 93: ...L CF1 R3 1 G S1 1 R B D 87 30 87 30 86 85 R4 1 87 30 R6 86 85 30 R2 1 87A R4 R Y U Y U R B R R R W N Y S N Y N N R R I II III N N W Y U R B D1 P Y P Y SV1 TS1 TS3 R2 h 3 86 85 TS2 P 85 86 R3 PS1 R B N...

Page 94: ...120649 1 STARTER 4 CYLINDER IL1 IL2 FS LFS 54774112 LOW OIL PRESS INDICATOR LAMP 54774112 LOW OIL PRESS INDICATOR LAMP 22058531 SENDER FUEL 22058531 SWITCH LOW FUEL 1 1 1 1 92086719 1 SWITCH KEY R6 S1...

Page 95: ...MP GAGE M2 COMPR TEMP GAGE M2 FUEL LEVEL MODULE U2 LT BLU YEL GND G G ORN YEL ORN BLU ORN WHT TMP VOLT METER M2 ENGINE TEMP SENDER RT2 COMPR TEMP SENDER RT1 TACH M4 ENG TMP ENGINE OIL PRESS SENDER RP1...

Page 96: ...EL LEVEL W1 HARNESS ENGINE 36782654 36879740 FURNISHED BY ENGINE MANUFACTURER 36891406 36890200 36892222 36870608 36882033 35314939 36879898 36879682 36879690 PORTABLE COMPRESSOR DIVISION DESCRIPTION...

Page 97: ...0 ITEM COLOR B BLK U BLU N BRN G GRN S GRY LG LT GRN O ORG K PNK P PUR R RED W WHT Y YEL IL5 IL3 IL4 B A E R B U LTS OPS OP B GM O R ETS ET D O Y ATS AT E O U VM R B C N A TAC 2 3 S 4 APG FG GM TAC R...

Page 98: ...7266 AUTOMATIC ETHER START 36852622 4 5 KW GENERATOR GEN PUSH BUTTON SWITCH PB1 22061493 HIGH A E TEMP INDICATOR LAMP 36870608 OIL PRESSURE SENDER IL5 OPS 22061493 HIGH ENG TEMP INDICATOR LAMP IL4 220...

Page 99: ...MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd P 130AWJDU P 185AWJDU A B C A3 A5 A5 A4 A5 A5 L M N P B2 A5 A3 A5 A4 Z A1 A5 D E A6 A3 H J T G A4 A3 U V A2 A3 S K A3 A3 A5 A6 A3 A5 A5 A5 A3 F B1 Q B1 A...

Page 100: ...T HEX M08 36890796 1 BULKHEAD REAR CAB 36890804 36891745 36891737 1 1 1 BULKHEAD REAR BED STRINGER LIFT BEAM MEMBER LIFT BEAM FRONT A5 A6 A7 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL...

Page 101: ...2 ACOUSTIC PANELS 7 14 97 P 185AWJDU P 130AWJDU PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd A B C K T S R Q P M N Z Y D U J H E L V X W G F A 35393065 42 MA...

Page 102: ...COUSTIC BHD CTR UPPER PANEL ACOUSTIC BED LWR ENG PANEL ACOUSTIC PANEL ACOUSTIC BHD CAB ENG 36892958 1 PANEL ACOUSTIC BHD CTR LOWER 36892834 36892826 36892966 1 1 1 PANEL ACOUSTIC BED AIR BOX PANEL ACO...

Page 103: ...valve and operate tool to vent trapped air before performing any service 54629902 REV A device OSHA Valve at source of air supply for each tool When using air tools attach safety Disconnected air hos...

Page 104: ...SS FLUID DECAL IMPROPER OPERATION 36514602 DECAL NOISE EMISSION 54568779 F 54629902 36505816 DECAL COMBINATION 3 PART DECAL EIT AT WORK PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND...

Page 105: ...E F G C K K L J H C 35393065 46 MANUAL NO 12 00 DATE REV K 54568753 REV A Combustible gas Can cause serious burns blindness or death Keep sparks and open flames away from batteries WARNING 54568795 RE...

Page 106: ...AL HIGH PRESSURE AIR 36879054 TIE PUSH MT F G H 36531150 36523306 DECAL GENERAL DATA PLATE SERIAL NUMBER PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd P 185AW...

Page 107: ...E F C G G J H D 35393065 46 MANUAL NO 2 02 DATE REV G 54568753 REV A Combustible gas Can cause serious burns blindness or death Keep sparks and open flames away from batteries WARNING 54568795 REV A...

Page 108: ...FILL 54568795 DECAL HIGH PRESSURE AIR 22099311 F G H 36523306 PLATE SERIAL NUMBER PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd P 185AWJDU P 130AWJDU 6 18 97...

Page 109: ...ERSOLL RAND COMPANY DATE DWN BY bd 6 18 97 P 185AWJDU P 130AWJDU DECAL LOCATION A B C RETURN PICKUP D E D 35393065 48 MANUAL NO 12 00 DATE REV 54568779 REV A Rotating fan blade Can cause serious injur...

Page 110: ...ATING FAN 54568779 DECAL SPD PRESS REG P175 P185 ONLY PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd P 185AWJDU P 130AWJDU 6 18 97 DECAL LOCATION D E 54604962...

Page 111: ...GERSOLL RAND COMPANY DATE DWN BY bd 6 18 97 P 185AWJDU P 130AWJDU DECAL LOCATION A RETURN PICKUP B C E 35393065 48 MANUAL NO 2 02 DATE REV 54568779 REV A Rotating fan blade Can cause serious injury Do...

Page 112: ...N 54568779 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd P 185AWJDU P 130AWJDU 6 18 97 DECAL LOCATION 54604962 54625207 DECAL RAD FILL HOT DECAL DIESEL FUEL D...

Page 113: ...sembly Gauge Tachometer Schematic Cold Start Wiring Parts Miscellaneous Option Valve Electric Start Run Valve Minimum Pressure Valve Assembly Minimum Pressure Indicator Separator Delta Schematic Gener...

Page 114: ...07 Book 35393065 1 01 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd C A D B 8 01 97 AUTO COLD START JD OPTION A MANUAL NO DATE REV 4 98 35393065 02 35393628 0...

Page 115: ...ION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd A B C D 35377266 KIT COLD START 1 36796910 CYLINDER ETHER 1 96701479 SCREW HEX M10 1 5 X 16 1 36889384 BUSHING 1 AUTO COLD START JD SEE WIRING SCHEMA...

Page 116: ...065 1 01 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd D C A F E B G K J MAN COLD START OPT ETHER N H C M 8 01 97 L OPTION A MANUAL NO DATE REV 4 98 35393065...

Page 117: ...HARNESS COLD START 1 92368687 SCREW HEX M06 100 X 14 2 36889384 BUSHING 1 35315027 ATOMIZER 1 35306141 TERMINAL CONNECTOR 2 36879708 PANEL SWITCH BEZEL 1 35367747 VALVE 1 35103506 CLAMP 1 MAN COLD STA...

Page 118: ...5393065 1 01 OFF ON START 0 00 0 0 DIGN DISPLAY MODULE 7 22 97 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd B A OPTION A MANUAL NO DATE REV 4 98 35393065 06...

Page 119: ...CRIPTION A B 36882033 36879674 1 1 MODULE DIAGNOSTIC DECAL DIAGNOSTIC DIGN DISPLAY MODULE PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd 7 22 97 OPTION A MANUA...

Page 120: ...393065 1 01 OFF ON START 00 00 0 TACHOMETER OPTION CH T B A PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd 7 22 97 OPTION A MANUAL NO DATE REV 4 98 35393065 08...

Page 121: ...QTY DESCRIPTION A B 36879914 1 PANEL BEZEL 1 36879740 TACHOMETER TACHOMETER OPTION PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd 7 22 97 OPTION A MANUAL NO DA...

Page 122: ...RATOR ASSEMBLE 8 12 97 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd VOLTMETER A B C E D Q D K P F J R T N L T H V W N S M U J G OPTION C MANUAL NO DATE REV 1...

Page 123: ...5 x 30 GENERATOR SCREW HEX 5 16 18 X 1 25 P100 P175 SCREW HEX M10 1 50 X 30 NUT HEX FLANGE M10 1 50 SCREW HEX FLANGE M08 1 25 STRAP ADJ ALTERNATOR BOX CONTROL RELIEF STRAIN SCREW TAPPING M06 1 0 X 12...

Page 124: ...393065 1 01 GENERATOR ASSEMBLE 8 12 97 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd VOLTMETER A B D C E F J G H OPTION B MANUAL NO DATE REV 4 98 35393065 12...

Page 125: ...EL NO INGERSOLL RAND COMPANY DATE DWN BY bd C D E F 35333236 36862258 36892560 36848745 1 2 1 2 BULB INCAND 12V COVER RECEPTACLE GFI BREAKER CIRCUIT RECEPTACLE DUPLEX 125V GENERATOR ASSEMBLE 8 12 97 G...

Page 126: ...7 29 97 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd A C E G H L P N T T J B D T U W F U M Q K G G S V X Y Z R OPTION B MANUAL NO DATE REV 4 98 35393065 14...

Page 127: ...BRACKET LATCH MOUNTING SCREW HEX FLANGE HD M10 1 5 X 30 NUT HEX FLANGE M10 1 5 LATCH SLAM SCREW HEX M06 1 0 X 20 NUT HEX M06 1 0 PIN STRIKER NUT HEX 7 16 14 SCREW TAPPING M06 1 0 X 14 FRAME DOOR LOWE...

Page 128: ...Book 35393065 1 01 HOSE REEL ASSEMBLY 7 29 97 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd F B C E D A OPTION B MANUAL NO DATE REV 4 98 35393065 16 35393628...

Page 129: ...ESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd C D E 95928172 35378322 35364371 35364397 1 1 1 1 ELBOW STREET NPT 3 4 X 90 STOP HOSE VALVE CHECK EXCESS FLOW P130 VALVE CHECK...

Page 130: ...ICATOR OPTIONS PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd C 35393628 18 35393065 18 35391713 64 35391705 64 35391739 64 35391721 64 35392984 64 35392877 64...

Page 131: ...IR FLTR MAINT IND 3 22 96 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd ELECTRIC AIR FILTER MAINTANCE INDICATOR OPTIONS 35393628 19 35393065 19 35391713 65 35...

Page 132: ...35393065 1 01 SEP DELTA P INDICATOR 8 8 97 PORTABLE COMPRESSOR DIVISION DESCRIPTION INGERSOLL RAND COMPANY DATE DWN BY bd A B C D E F G H J K OPTION A MANUAL NO DATE REV 4 98 35393065 20 35393628 20...

Page 133: ...ABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd P 185AWJDU P 130AWJDU 35356484 20 TUBING 3 8 17 TUBING 3 8 36841922 BRACKET SEP INDICATOR MOUNTING 95944625 1 BUSHIN...

Page 134: ...5 1 01 AIR SERVICE COMPLETE PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd 7 22 97 P 185AWJDU P 130AWJDU A E G D F B C OPTION A MANUAL NO DATE REV 4 98 3539306...

Page 135: ...RTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd P 185AWJDU P 130AWJDU 36881076 1 VALVE WYE AIR SERVICE COMPLETE 1 VALVE MIN PRESS 7 22 97 36891505 TUBE SERVICE 36...

Page 136: ...SS VALVE 3 26 97 H G PLATINUM PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd MIN PRESS VALVE OPTION 36776219 FOR P100WD WJD P185 WD WJD HP185WJD OPTION A MANUA...

Page 137: ...SS VALVE BODY CV ASSEMBLY SPRING PISTON O RING SPRING 35598770 1 MIN PRESS VALVE ASSEMBLY H 35389055 35382688 1 1 SPRING CAP PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DA...

Page 138: ...RIC START RUN VALVE 8 7 97 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd A B C F D B C E G L H K J F M PUSH AFTER WARM UP N P Q R OPTION A MANUAL NO DATE REV...

Page 139: ...36844520 35360916 36895449 35307685 35306141 36879708 36532992 36882207 35282185 2 1 2 2 2 30 30 2 1 1 1 2 1 BUSHING REDUCING SLOENOID 12 VDC SCREW HEX 1 4 20 X 3 4 TUBING 3 8 SYNFLEX 44 EA CONNECTOR...

Page 140: ...SOLENOID SWITCH NOTE 1 WIRE FUSE INTO CIRCUIT AS CLOSE TO M MOTOR TERMINAL AS POSSIBLE PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd 4 12 96 35393065 28 35393...

Page 141: ...NE RED BLK 14GA START RUN SOL L2 BRN 16GA RED ORN 16GA START RUN SWITCH RED BLK 12GA GEN AIR SWITCH RED BLK 12GA YEL 12GA VOLT METER PILOT LAMP TO GND TERMINAL ON RECEPTACLE WHT 12GA RED GFCI HOT WHT...

Page 142: ...ION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd 8 01 97 GND GND GND CIRCUIT BREAKER HOSEREEL 16 WHT 6 16 RED 5 10 BLK 3 10 BLK 4 10 RED 2 10 RED 1 UNIT RELAY W YELLOW WIRE SOLENOID FURN...

Page 143: ...975 BATTERY 1000 CCA 36856979 RELAY LOW FUEL SHUTDOWN 36892644 PUMP ELECTRIC FUEL PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd ELBOW EXHAUST 36897296 SPARK A...

Page 144: ...TRAL DRAINS w VALVES 12 1 97 P 130AWJDU P 185AWJDU PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd RETURN PICKUP A B C D A C E D F OPTION A MANUAL NO DATE REV 4...

Page 145: ...D PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd P 185AWJDU P 130AWJDU 36895530 3 VALVE BALL 95947149 1 PLUG HEX COUNTERSINK 36895548 1 VALVE BALL CENTRAL DRAI...

Page 146: ...ISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd TOP HINGE HOSE REEL ASSY 3 24 98 A C D A6 R T B E Q Q G P J K N G S Q T H A1 E Z Y X G U T J G M A5 A4 A3 A2 W V F U L F Q G OPTION A M...

Page 147: ...5 X 30 NUT HEX FLANGE M10 1 5 ANGLE LATCH HOOK S LANYARD ANGLE HINGE STOP PLUG 3 8 FRAME UPPER DOOR FRAME DOOR LOWER CURB SCREW TAPPING M08 1 25 X 20 RELIEF STRAIN WASHER FLAT 36892420 35249721 367663...

Page 148: ...35393065 1 01 PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd F B C E D A TOP HINGE HOSE REEL ASSY 3 24 98 H J G OPTION A MANUAL NO DATE REV 4 98 35393065 36 35...

Page 149: ...COMPANY DATE DWN BY bd C D E 35294735 35378322 35364371 35364397 1 1 1 1 ELBOW 3 4 NPT X 12 JIC STOP HOSE VALVE CHECK EXCESS FLOW P130 VALVE CHECK EXCESS FLOW P175 P185 F 35225077 4 CLAMP HOSE G 3689...

Page 150: ...EGULATION OPTION PORTABLE COMPRESSOR DIVISION DESCRIPTION MODEL NO INGERSOLL RAND COMPANY DATE DWN BY bd 2 4 99 Q G D F S D J P H L K G E S R T C G E M B A U F N V W X 10 35 OPTION A MANUAL NO DATE RE...

Page 151: ...T X 7 8 G 36864684 1 VALVE 3 WAY H 35321272 1 TEE 1 4 NPT J 36769024 2 SCREW HEX M06 1 0 X 20 K M L N P Q R S 2 96703806 NUT HEX M06 35279025 36895357 35369347 35369503 2 1 1 1 SCREW TAPPING M08 1 25...

Page 152: ...20411 P100 P160 P100 P160 P175 XP185 E25 E50 L5 L6 L8 VHP400 P600 J DEERE CUMMINS KUBOTA CUMMINS CUMMINS HP600 XP825 J DEERE HP600 XP825 CAT XHP600 XHP900 CUMMINS VHP825 XP1050 CAT VHP750 XP1000 CUMMI...

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Ingersoll-Rand P130WJDU, Operating, Maintenance & Parts Manual

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