Ingersoll-Rand LT6K Operation And Maintenance Manual Download Page 10

Safety

23201387 (03/05)

9

Lightsource LT6K

Operation and Maintenance Manual

Safety Precautions

General Light Tower Information

Ensure that the operator reads and understands the 
decals and consults the manuals before maintenance 
or operation.

Ensure that the Operation and Maintenance manual is 
available to the operator and maintenance personnel.

Ensure that maintenance personnel are adequately 
trained, competent and have read the manuals.

This machine is not designed for operating life 
sustaining equipment. It is equipped with a safety 
shutdown system that will cause the machine to stop 
operating whenever a shutdown condition is present.

Hazards may exist on the jobsite should this unit 
shutdown automatically and all lamps be extinguised. 
Personnel should be advised of this and have 
additional lighting.

Hot Pressurized Fluid - Remove cap slowly to relieve 
PRESSURE from HOT radiator. Protect skin and eyes. 
HOT water or steam and chemical additives can cause 
serious personal injury.

Electrical shock hazard will cause severe injury or 
death. Do NOT position light tower under electric power 
lines.

Improper operation of this machine can result in severe 
injury or death.

Hazardous Voltage can cause serious injury or death.

Never inspect or service unit without first disconnecting 
battery cable(s) to prevent accidental starting.

Wear eye protection while cleaning unit with 
compressed air, to prevent debris from injuring eyes.

Do not enter ballast box while engine is running. Do not 
steam clean ballast box. Capacitor/Ballast can cause 
severe injury.  

Do not operate lights with broken or missing lens or 
broken glass bulb. Ultra violet radiation can cause 
serious skin burn and eye inflamation.

Do not place hand in tower recess while tower is being 
lowered or raised. Pinch point can cause severe injury.

Ground equipment in accordance with applicable 
codes. (Consult local electrician).

Do not operate electrical equipment while standing in 
water, on wet ground, with wet hands or shoes.

Use extreme caution when working on electrical 
components. Battery voltage (12V) is present unless 
the battery cables have been disconnected. Higher 
voltage (potentially 500 volts) is present at all times 
when the engine is running.

Always treat electrical circuits as if they were 
energized.

Before attempting any repair service, disconnect all 
leads to electrical power loads.

Do NOT connect or disconnect lamps while engine is 
running.

Make sure that all protective covers are in place and 
that the canopy/doors are closed during operation.

Never operate the engine of this machine inside a 
building. Avoid breathing exhaust fumes when working 
on or near the machine. Do not alter or modify this 
machine.

A battery contains sulfuric acid and can give off gases 
which are corrosive and potentially explosive. Avoid 
contact with skin, eyes and clothing. In case of contact, 
flush area immediately with water.

Exercise extreme caution when using booster battery.

Never operate unit without first observing all safety 
warnings and carefully reading the operation and 
maintenance manual shipped from the factory with this 
machine.

This machine may include such materials as oil, diesel 
fuel, antifreeze, brake fluid, oil/air filters and batteries 
which may require proper disposal when performing 
maintenance and service tasks. Contact local 
authorities for proper disposal of these materials. 

When loading or transporting machines, ensure that 
the specified lifting and tie down points are used.

Ensure that the unit is secured properly before 
transporting.

Do not store or transport hazardous or combustible 
materials in or on this unit.

Do not suspend this machine with other equipment 
hanging from the running gear.

Summary of Contents for LT6K

Page 1: ...March 2005 Doosan purchased Bobcat Company from Ingersoll Rand Company in 2007 Any reference to Ingersoll Rand Company or use of trademarks service marks logos or other proprietary identifying marks b...

Page 2: ...th Carolina 27028 Represented in EC by Doosan Trading Limited 170 175 Lake View Road Airside Business Park Swords County Dublin Ireland Declare that under our sole responsibility for manufacture and s...

Page 3: ...22545495 03 05 3 Lightsource LT6K Operation and Maintenance Manual...

Page 4: ...Operation and Maintenance Manual Contents Declaration of Conformity with EC Directives 2 Contents 3 Foreword 4 Safety 5 Operating Instructions 13 Maintenance 19 Fault finding 29 Parts ordering 31 Spec...

Page 5: ...verhauls are outside the scope of this manual and should be referred to an authorized Ingersoll Rand service department Details of approved equipment are available from Ingersoll Rand Service departme...

Page 6: ...e LT6K Operation and Maintenance Manual Safety Contents Safety Symbols 6 Safety Precautions 9 General Light Tower Information 9 Before Towing 10 Towing 10 Welding 10 Winch Operation 10 Lamps 11 Flamma...

Page 7: ...ING Hot and harmful exhaust gas Diesel fuel No open flame Do not operate the machine without the guard being fitted Decal Description WARNING Flammable liquid l When parking use prop stand handbrake a...

Page 8: ...r Emergency stop Oil drain WARNING Do not undertake any maintenance on this machine until the electrical supply is disconnected and the air pressure is totally relieved Decal Description Do not exceed...

Page 9: ...ken or punctured DANGER Electric shock hazard Will cause serious injury or death Do not position the light tower under electric power lines Warning Non vertical tower Canl cause serious injury or deat...

Page 10: ...er is being lowered or raised Pinch point can cause severe injury Ground equipment in accordance with applicable codes Consult local electrician Do not operate electrical equipment while standing in w...

Page 11: ...imum if lower when towing unit Welding Prior to any welding disconnect alternator relays voltage regulator meters circuit breakers and battery cables Open all circuit breakers and remove any external...

Page 12: ...to do this may result in uncontrolled tower extension and or tower collapse Damaged cables may break during tower operation allowing the tower to fall Do not operate tower with damaged cables Replace...

Page 13: ...Safety Lightsource LT6K 12 23201387 03 05 Operation and Maintenance Manual...

Page 14: ...nd Maintenance Manual Operating Instructions Contents Control panel 14 Set up prior to raising tower 15 Before starting the engine 15 Starting the engine 16 Stopping the engine 16 Winch operation 16 R...

Page 15: ...ine cranking motor PREHEAT Turn rotary switch to PREHEAT position for 5 seconds and then to START 2 HOURMETER Records engine operating hours for maintenance purposes 3 LOW FUEL LAMP Optional 4 WINCH C...

Page 16: ...cks and bubble level indicator 8 Jacks must support entire unit weight tires off the ground Before starting the engine Before starting the engine carry out the following cheecks 1 Engine oil level Add...

Page 17: ...ration Raising the tower 1 Start the engine 2 Use winch control switch to raise tower Allow winch to raise tower to desired height Do not stop winch before the tower is completely vertical and latches...

Page 18: ...d 9 Connect lighting plug 10 Remove wheel chocks 11 Test brakes if supplied Disconnecting the machine from the vehicle 1 Chock wheels 2 Stand aside while disconnecting brake actuator breakaway chain c...

Page 19: ...Operating Instructions Lightsource LT6K 18 23201387 03 05 Operation and Maintenance Manua...

Page 20: ...water separator 21 Air vents 21 Air cleaner 21 Tires 22 Tower cables 22 Tower latches and locking 22 Tower guides 22 Engine radiator 23 Engine protection shutdown system 23 Control compartment 23 Fuel...

Page 21: ...ounding Circuit C D Instruments C Frayed Loose Fan Belts Hoses Wiring Insulation C Obstructions in Air Vents C Fuel Water Separator if equipped D Precleaner Dumps C Tires C Battery Connections C Engin...

Page 22: ...ween the grounding terminal frame generator and engine block Hoses Each month it is recommended that the intake hoses from the air cleaner and all flexible hoses used for water and fuel be inspected f...

Page 23: ...e tower lifting cables Figure 7 should be inspected to ensure the ends are attached securely The cables should be checked for fraying or other damage and replaced if damaged Also the pulleys should be...

Page 24: ...a the contacts should open and the ohmmeter should show a lack of continuity through the contacts Replace a defective switch before continuing to operate the unit Once a year the temperature actuated...

Page 25: ...overrun braking system 6 Reference Description Figure 8 Figure 9 IMPORTANT Always start with the wheel brakes during the adjustment procedure Always rotate the wheel in the direction of forward moveme...

Page 26: ...ed must not touch the axle tube Brake Linkage Adjustment 1 Adjust the brake linkage 7 lengthways without pre tension and without play in the transmission lever 4 Readjustment 1 Engage the hand brake l...

Page 27: ...ean of any oil and dirt is recommended for both appearance and maximum service life of the equipment The frequency of cleaning will be dependent on local conditions and the severity and frequency of o...

Page 28: ...topcoat the textured surfaces when sheet metal repairs are not necessary follow steps 1 2 4 5 6 and 8 Generator Interior The generator may be cleaned internally following the below listed procedure 1...

Page 29: ...Maintenance Lightsource LT6K 28 23201387 03 05 Operation and Maintenance Manual...

Page 30: ...s 1 What were the warning signals that preceded the problem 2 Has a similar trouble occurred before 3 What previous maintenance work has been done 4 If the generator will still operate is it safe to c...

Page 31: ...ngine Malfunctioning No Generator Voltage Output Main Circuit Breaker OFF Panel Circuit Breaker OFF Loose or Intermittent Wire Electrical Output Overload Low Engine Power Incorrect Electrical Connecti...

Page 32: ...achine This covers the standard models and the more popular options that are available Markings and decals Part numbers for original individual decals and their mounting locations are shown within Par...

Page 33: ...to include the serial number of the unit from which the parts were removed Terms and conditions on parts orders Acceptance Acceptance of an offer is expressly limited to the exact terms contained her...

Page 34: ...ed Power Output 6 0 kW Unit Generator Frequency 50 Hertz Available Voltage 220V AC Number of Lamps 4 Type of Lamps Metal Halide Engine Model 3IRK5N diesel Engine Speed 1500 RPM Engine Electrical Syste...

Page 35: ...Specifications Lightsource LT6K Lightsource LT6K 34 23201387 03 05 Operation and Maintenance Manual...

Page 36: ...ishment authorized by Ingersoll Rand User must present proof of purchase at the time of exercising warranty The above warranty does not apply to failures occurring as a result of abuse misuse negligen...

Page 37: ...r Details Service Provider Details Company Name Service Provider Distributor Contact Name Branch Office Signature Company Address Machine Details Product Type Model Post Zip Code Serial Number Country...

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