Ingersoll-Rand ALBIN PUMP ALP Instruction Manual Download Page 26

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Albin Pump ALP Instruction Manual

since 1928

     1 - Pumps certification level

       All ALBIN peristaltic pumps are certified with II 2G T4, II 3G T4 or II 2D T4 certification .

        All ALBIN peristaltic pumps are certified with II 2G T4, II 3G T4 or II 2D T4 certification. The pumps 

are

       machines whose surface temperatures are dependent on the temperature of the product that they

       pump. Moreover, the peristaltic pumps have “mechanical” heating due to the deformations of the hose,

       depending on the discharge pressure and speed of rotation of the pump. So, the level of protection

       II 2G T4, II 3G T4, II 3D T4 and II 3D T4 is obtained with the working limits determined at the reception

       of the ATEX form (see adjoined form).

       Pumps ALP09N, ALP13N, ALP17N, ALP25N, ALP30N and ALP45N are limited to a maximum  

      discharge pressure of 2 bar (29 psi) .

       

Going beyond of the working limitations specified at the sale is regarded as an abnormal function 

of

       the pump. This can generate surface temperatures higher than the safe maximum surface temperatures

       recommended in the classification of temperature (T) for which the pump was certified. It is the

       responsibility of the operator to respect these working limits.

 

        In order to use the pump industrially with the required safety levels, safety devices have been provided

       (see the chapters “Protection of the pumping part” and “Protection of the transmission part”).

     2 - Protection of the pumping part

        The heating of the pumping part is directly related to the functioning temperature of the hose.

       The lifespan of the hose, which is the heart of any peristaltic pump, is strongly dependent on the

       working temperature of the hose: it imposes the working limits of the ALBIN peristaltic pumps.

       Consequentially, the working temperature of the hose (and thus the heating of the pump) must be

       known and controlled, and it depends on the three following parameters:

       > Temperature of pumped product

  

    > Number of rotations of the pump

       > Discharge pressure

       For pumps II 2G T4: use of a PT100 temperature sensor only in a gas atmosphere

        The permanent control of the maximum surface temperature of the pump housing makes it possible to 

control the heating of the pump effectively.

        In the event of dysfunction of the pump (excessive rotation, too high temperature of pumped product, 

unsuitable shimming of the shoes…), the temperature sensor will detect any passing over the critical 

temperature of the body and will stop the pump before the surface temperatures of the pump exceed 

the limit corresponding to the classification of temperature (T) of the pump.

        The threshold of release of the temperature sensor will have to be adjusted from 0°C (32°F) to

       75°C (165°F) more or less 5°C (41°F), with a 10°C (50°F) hysteresis.

ALP 

Complementary Instructions 

for ATX Certified Materials

Summary of Contents for ALBIN PUMP ALP

Page 1: ...ALBIN PUMP ALP Peristaltic Pump Instruction Manual since 1928...

Page 2: ...6 MAINTENANCE 9 6 1 Hose Tube cleaning 9 6 2 Hose Tube replacement 9 6 2 1 Hose Tube removal ALP09N to ALP25N 9 6 2 2 Hose Tube replacement ALP09N to ALP25N 10 6 2 3 Hose Tube removal ALP30N to ALP45...

Page 3: ...or possible wounds injuries produced during the use of the pump The pump was designed in accordance with EU norms and applicable directives Use the pump for applications that have been approved by th...

Page 4: ...tion ratio power and electrical voltage 3 2 OPERATION PRINCIPLE PHASE 1 The pump hose is compressed successively by two rollers assembled on a rotating wheel The first roller by pressing the walls of...

Page 5: ...ED STEEL ELECTROPLATED STEEL 3 FRONT COVER PMMA PMMA 4 FRAME ELECTROPLATED STEEL ELECTROPLATED STEEL 5 ROTOR ALUMINIUM ALUMINIUM 6 ROLLER BRACKET ELECTROPLATED STEEL ELECTROPLATED STEEL 7 ROLLER NYLAT...

Page 6: ...pumps ALP09N to ALP17N and coaxial gearboxes for pumps ALP25N to ALP45N They have been sized according to the important radial loads of the pump Consult the gearbox maintenance manual provided with th...

Page 7: ...equately ventilated to relieve the heat generated by the pump Leave a space behind the motor ventilator hood so as not to obstruct air intake 4 4 PIPING Suction line piping The internal diameter of th...

Page 8: ...figures don t match the pump specifications 4 5 LIFTING THE PUMP Pumps are provided with two lift holes eyebolts placed on the upper part of the frame While lifting the pump respect the following poin...

Page 9: ...the tube c Isolate the pump from the power supply Inlet and outlet valves have to be closed to minimize product loss d Always carry clothes and necessary protection according to the pumped product e R...

Page 10: ...be inserted any farther 4 Bend the hose tube into shape and insert it into the casing from the front 5 Position the inserts into the supports 13 6 Install the bolts to secure the clamp into place as...

Page 11: ...PUMPS ALP30N TO ALP45N 1 Verify that the new hose tube is clean and that it corresponds with the size of the pump 2 Slide the clamp 14 over the end of the hose tube 3 Install the insert 8 into the hos...

Page 12: ...ew hose is installed 1 Remove the front cover from the pump casing 2 Loosen the screws of the bracket that is compressing the hose 3 Tighten the bracket screws 4 Place the front cover on the pump 5 Ru...

Page 13: ...e pump Place the palm of your hand over the inlet suction side and check whether the pump is compressing the hose enough to create a vacuum If the vacuum is not sufficient add successively a 0 5 mm 0...

Page 14: ...oming from the pump gearbox and bearing case or abnormal pump casing temperature Periodically during the pump service 7 Check for leakages at inlet and outlet ports Periodically during the pump servic...

Page 15: ...k piping at inlet and verify there is product flow that meets requirements Hose life is too short Incompatibility of the hose with the pumped product Make sure the compatibility of the hose with your...

Page 16: ...speed Rpm Flow lph gph Pump speed Rpm Flow m3 h gpm Pump speed Rpm Flow m3 h gpm Pump speed Rpm Flow m3 h gpm Installed power kW HP Installed power kW HP 1 rpm 1 000 L hr 0 2642 gph 1 rev 0 0167 L 0 0...

Page 17: ...56 6 1 175 6 9 12 0 5 31 1 2 24 0 9 207 8 1 16 0 6 490 19 3 6 60 0 26 ALP13N F 133 5 2 89 3 5 132 5 2 62 2 4 217 8 5 128 5 0 165 6 5 184 7 2 156 6 1 175 6 9 12 0 5 31 1 2 24 0 9 207 8 1 16 0 6 374 14...

Page 18: ...27 4 11 0 4 ALP30N F 348 13 7 226 8 9 354 13 9 153 6 0 557 21 9 319 12 5 330 13 0 386 15 2 550 21 6 590 23 2 23 0 9 58 2 3 60 2 4 651 25 6 45 1 8 685 27 0 14 0 5 ALP30N VM 348 13 7 226 8 9 354 13 9 1...

Page 19: ...Albin Pump ALP Instruction Manual Albinpump com albinpump irco com 19 since 1928 ALP Characteristics Technical Specifications 9 3 NOMENCLATURE EXPLODED VIEW ALP09N ALP13N ALP17N...

Page 20: ...om Albin Pump ALP Instruction Manual since 1928 ALP Characteristics Technical Specifications 9 3 NOMENCLATURE EXPLODED VIEW ALP25N 43 42 04R 42 XXX 39 21 04L 13 43 42 41 10 36 01 21 20 02 44 44 03 14...

Page 21: ...Albin Pump ALP Instruction Manual Albinpump com albinpump irco com 21 since 1928 ALP Characteristics Technical Specifications 9 3 NOMENCLATURE EXPLODED VIEW ALP30N ALP45N...

Page 22: ...G CASING 37829 37904 13 REAR BRACKET ALP131301 00 00 ALP171301 00 00 ALP251301 00 00 ALP301301 00 00 ALP451301 00 00 14 COLLAR CL 09_12_22 HO ALHCL3235 CL4346MIK CL5659MIK ALHCL7479 15 ROTOR SHAFT 378...

Page 23: ...SE The ALBIN PUMPS do not generate more than 60dB during their operation TEMPERATURE The cover and the pump casing can become very hot due to the friction on the hose and liquid temperature If you nee...

Page 24: ...vided by the customer which stipulates all the data concerning his process and application of the pump is the only evidence in case of dispute The non observance of this data will disengage the respon...

Page 25: ...Replacement of parts 7 Solvents incompatible with pumps seals 8 Possible leakage of pumped liquid 9 Drive of the pump 9 1 Electric installation of the motor or the motor reducer of the pump 9 2 Ground...

Page 26: ...evices have been provided see the chapters Protection of the pumping part and Protection of the transmission part 2 Protection of the pumping part The heating of the pumping part is directly related t...

Page 27: ...ber of rotations of the pump and temperature of the pumped product These working limits are mainly imposed by the heating of the hose on which the lifespan is strongly dependent Within the framework o...

Page 28: ...ible leakages of pumped liquid The possible leakages of liquid by the pump s seals do not generate a risk of ignition as long as the explosive atmosphere surrounding the material corresponds to the ty...

Page 29: ...ng The motor or motor reducer must have ATEX characteristics adapted to recognized use group gas IIB class of temperature T and must explosion proof 10 ATEX characteristics of the pumping installation...

Page 30: ...he ALBIN PUMPS is of type ALBIN TYPE ALP II 2G Ex h II C T4 Gb N series Year The marking of the ALBIN PUMPS is of type ALBIN TYPE ALP II 2G Ex h II C T4 Gb N series Year In the case of a pumping group...

Page 31: ...pump been used YES NO If yes please complete all the following paragraphs If no please complete paragraph 5 only 3 0 Details of substances pumped 3 1 Chemical Names a _________________________ b _____...

Page 32: ...09N ALP13N ALP17N ALP25N ALP30N and ALP45N Serial N Description Volumetric pump hose pump SECTION 2 0 Applicable directives Machinery directives 2006 42 EC SECTION 3 0 Label SECTION 4 0 Statement We d...

Page 33: ...se burst It is the operator s responsibility to prevent pumped liquid loss with additional hose rupture detectors and or automatic shutdown valves Check 2 4 conditions of guarantee for further informa...

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Page 36: ...nds such as Milton Roy ARO LMI Albin Pump Thomas Welch Haskel Dosatron YZ Williams MP and Oberdorfer At PST we deliver solutions for precision dosing and transfer of high value fluids in various marke...

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