Ingersoll-Rand ALBIN PUMP ALP Instruction Manual Download Page 11

  

 

Albin Pump ALP Instruction Manual

  

  

Albinpump.com

  

  

[email protected]

   

 11

since 1928

     6 .2 .3 - HOSE / TUBE REMOVAL FOR ALP30N TO ALP45N

 

       1 -  Unfasten: Disconnect the suction and discharge connections from the pump.

  

   

2 - Take off the front cover #03 and front bracket #02 by

  

          unscrewing screws #44 and screws #21.

  

    3 - Unscrew the two screws #24 and take off the roller

  

         bracket #06 and take out shims if there are any.

  

    4 - Reinstall front bracket #02 and front cover #03, connect

 

 

         the electricity and turn the rotor 180 degrees so that the 

 

         second roller is not in contact with the hose.

 

 

         DO NOT UNSCREW the second roller bracket #06.

  

    5 - Disconnect the electric connection from the pump.

  

         Verify that all electrical connections are disconnected

  

         from the pumps motor. Take off the front cover #03 and

  

         the front bracket #02.

  

    6 - Remove the hose from the front of the pump.

44

03

02

13

21

44

     6 .2 .4 - REPLACEMENT OF THE HOSE / TUBE FOR PUMPS ALP30N TO ALP45N

  

  

       1 -  Verify that the new hose / tube is clean and that it corresponds with the size of the pump.

  

   

2 - Slide the clamp #14 over the end of the hose / tube.

  

    3 - Install the insert #8 into the hose until the insert is flush with the end

 

 

         surface of the hose / tube (and cannot be inserted any farther).

  

    4 - Install the bolts to secure the clamp into place as shown in the image.

  

    5 - Repeat process for other end of hose / tube.

  

    6 - Insert the hose / tube from the front of the pump.

  

    7 - Position the inserts in the rear support #13.

  

    8 - Apply a thin layer of ALBIN PUMP silicone grease on the contact side

 

 

         of the hose / tube that is in contact with the rollers.

  

    9 - Put back the front bracket #03 and the cover #02 and reconnect the

 

 

         electrical power.

  

    10 - Turn the rotor 180°.

  

    11 - Reinstall the roller bracket #06 without shims and

  

         tighten the two screws #24.

  

    12 - Adjust the roller pressure as described in chapter   

 

          § 6.3.2 “Roller Adjustment“.

NOTE : Some ALP series have 1 clamp per insert, whereas other ALP serieshave 2 clamps per insert. The number of clamps is

 

           dependent on the series.

06

33

24

08

14

20

ALP 

Maintenance

Summary of Contents for ALBIN PUMP ALP

Page 1: ...ALBIN PUMP ALP Peristaltic Pump Instruction Manual since 1928...

Page 2: ...6 MAINTENANCE 9 6 1 Hose Tube cleaning 9 6 2 Hose Tube replacement 9 6 2 1 Hose Tube removal ALP09N to ALP25N 9 6 2 2 Hose Tube replacement ALP09N to ALP25N 10 6 2 3 Hose Tube removal ALP30N to ALP45...

Page 3: ...or possible wounds injuries produced during the use of the pump The pump was designed in accordance with EU norms and applicable directives Use the pump for applications that have been approved by th...

Page 4: ...tion ratio power and electrical voltage 3 2 OPERATION PRINCIPLE PHASE 1 The pump hose is compressed successively by two rollers assembled on a rotating wheel The first roller by pressing the walls of...

Page 5: ...ED STEEL ELECTROPLATED STEEL 3 FRONT COVER PMMA PMMA 4 FRAME ELECTROPLATED STEEL ELECTROPLATED STEEL 5 ROTOR ALUMINIUM ALUMINIUM 6 ROLLER BRACKET ELECTROPLATED STEEL ELECTROPLATED STEEL 7 ROLLER NYLAT...

Page 6: ...pumps ALP09N to ALP17N and coaxial gearboxes for pumps ALP25N to ALP45N They have been sized according to the important radial loads of the pump Consult the gearbox maintenance manual provided with th...

Page 7: ...equately ventilated to relieve the heat generated by the pump Leave a space behind the motor ventilator hood so as not to obstruct air intake 4 4 PIPING Suction line piping The internal diameter of th...

Page 8: ...figures don t match the pump specifications 4 5 LIFTING THE PUMP Pumps are provided with two lift holes eyebolts placed on the upper part of the frame While lifting the pump respect the following poin...

Page 9: ...the tube c Isolate the pump from the power supply Inlet and outlet valves have to be closed to minimize product loss d Always carry clothes and necessary protection according to the pumped product e R...

Page 10: ...be inserted any farther 4 Bend the hose tube into shape and insert it into the casing from the front 5 Position the inserts into the supports 13 6 Install the bolts to secure the clamp into place as...

Page 11: ...PUMPS ALP30N TO ALP45N 1 Verify that the new hose tube is clean and that it corresponds with the size of the pump 2 Slide the clamp 14 over the end of the hose tube 3 Install the insert 8 into the hos...

Page 12: ...ew hose is installed 1 Remove the front cover from the pump casing 2 Loosen the screws of the bracket that is compressing the hose 3 Tighten the bracket screws 4 Place the front cover on the pump 5 Ru...

Page 13: ...e pump Place the palm of your hand over the inlet suction side and check whether the pump is compressing the hose enough to create a vacuum If the vacuum is not sufficient add successively a 0 5 mm 0...

Page 14: ...oming from the pump gearbox and bearing case or abnormal pump casing temperature Periodically during the pump service 7 Check for leakages at inlet and outlet ports Periodically during the pump servic...

Page 15: ...k piping at inlet and verify there is product flow that meets requirements Hose life is too short Incompatibility of the hose with the pumped product Make sure the compatibility of the hose with your...

Page 16: ...speed Rpm Flow lph gph Pump speed Rpm Flow m3 h gpm Pump speed Rpm Flow m3 h gpm Pump speed Rpm Flow m3 h gpm Installed power kW HP Installed power kW HP 1 rpm 1 000 L hr 0 2642 gph 1 rev 0 0167 L 0 0...

Page 17: ...56 6 1 175 6 9 12 0 5 31 1 2 24 0 9 207 8 1 16 0 6 490 19 3 6 60 0 26 ALP13N F 133 5 2 89 3 5 132 5 2 62 2 4 217 8 5 128 5 0 165 6 5 184 7 2 156 6 1 175 6 9 12 0 5 31 1 2 24 0 9 207 8 1 16 0 6 374 14...

Page 18: ...27 4 11 0 4 ALP30N F 348 13 7 226 8 9 354 13 9 153 6 0 557 21 9 319 12 5 330 13 0 386 15 2 550 21 6 590 23 2 23 0 9 58 2 3 60 2 4 651 25 6 45 1 8 685 27 0 14 0 5 ALP30N VM 348 13 7 226 8 9 354 13 9 1...

Page 19: ...Albin Pump ALP Instruction Manual Albinpump com albinpump irco com 19 since 1928 ALP Characteristics Technical Specifications 9 3 NOMENCLATURE EXPLODED VIEW ALP09N ALP13N ALP17N...

Page 20: ...om Albin Pump ALP Instruction Manual since 1928 ALP Characteristics Technical Specifications 9 3 NOMENCLATURE EXPLODED VIEW ALP25N 43 42 04R 42 XXX 39 21 04L 13 43 42 41 10 36 01 21 20 02 44 44 03 14...

Page 21: ...Albin Pump ALP Instruction Manual Albinpump com albinpump irco com 21 since 1928 ALP Characteristics Technical Specifications 9 3 NOMENCLATURE EXPLODED VIEW ALP30N ALP45N...

Page 22: ...G CASING 37829 37904 13 REAR BRACKET ALP131301 00 00 ALP171301 00 00 ALP251301 00 00 ALP301301 00 00 ALP451301 00 00 14 COLLAR CL 09_12_22 HO ALHCL3235 CL4346MIK CL5659MIK ALHCL7479 15 ROTOR SHAFT 378...

Page 23: ...SE The ALBIN PUMPS do not generate more than 60dB during their operation TEMPERATURE The cover and the pump casing can become very hot due to the friction on the hose and liquid temperature If you nee...

Page 24: ...vided by the customer which stipulates all the data concerning his process and application of the pump is the only evidence in case of dispute The non observance of this data will disengage the respon...

Page 25: ...Replacement of parts 7 Solvents incompatible with pumps seals 8 Possible leakage of pumped liquid 9 Drive of the pump 9 1 Electric installation of the motor or the motor reducer of the pump 9 2 Ground...

Page 26: ...evices have been provided see the chapters Protection of the pumping part and Protection of the transmission part 2 Protection of the pumping part The heating of the pumping part is directly related t...

Page 27: ...ber of rotations of the pump and temperature of the pumped product These working limits are mainly imposed by the heating of the hose on which the lifespan is strongly dependent Within the framework o...

Page 28: ...ible leakages of pumped liquid The possible leakages of liquid by the pump s seals do not generate a risk of ignition as long as the explosive atmosphere surrounding the material corresponds to the ty...

Page 29: ...ng The motor or motor reducer must have ATEX characteristics adapted to recognized use group gas IIB class of temperature T and must explosion proof 10 ATEX characteristics of the pumping installation...

Page 30: ...he ALBIN PUMPS is of type ALBIN TYPE ALP II 2G Ex h II C T4 Gb N series Year The marking of the ALBIN PUMPS is of type ALBIN TYPE ALP II 2G Ex h II C T4 Gb N series Year In the case of a pumping group...

Page 31: ...pump been used YES NO If yes please complete all the following paragraphs If no please complete paragraph 5 only 3 0 Details of substances pumped 3 1 Chemical Names a _________________________ b _____...

Page 32: ...09N ALP13N ALP17N ALP25N ALP30N and ALP45N Serial N Description Volumetric pump hose pump SECTION 2 0 Applicable directives Machinery directives 2006 42 EC SECTION 3 0 Label SECTION 4 0 Statement We d...

Page 33: ...se burst It is the operator s responsibility to prevent pumped liquid loss with additional hose rupture detectors and or automatic shutdown valves Check 2 4 conditions of guarantee for further informa...

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Page 36: ...nds such as Milton Roy ARO LMI Albin Pump Thomas Welch Haskel Dosatron YZ Williams MP and Oberdorfer At PST we deliver solutions for precision dosing and transfer of high value fluids in various marke...

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