Ingersoll-Rand ALBIN PUMP ALP Instruction Manual Download Page 22

22

    

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Albin Pump ALP Instruction Manual

since 1928

     9 .4 - ALP PUMP PARTS LIST (see specific exploded view)

REF.

DESIGNATION

ALP09N

 ALP13N

ALP17N

ALP25N

ALP30N

ALP45N

1

CASING

ALP130163-00-STD

ALP170163-00-STD

ALP250163-00-00

ALP300163-00-00M

ALP450163-00-00M

2

FRONT BRACKET

ALP130201-00-00

ALP170201-00-00

ALP250201-00-00

ALP300201-00-00

ALP450201-00-00

3

FRONT COVER

ALP130332-00-00

ALP170332-00-00

ALP250332-00-00

ALP300332-00-00

ALP450332-00-00

4

FRAME L

ALP130401-00-00L

ALP170401-00-00L

ALP250401-00-00L

ALP300401-00-00L

ALP450401-00-00L

FRAME R

ALP130401-00-00R

ALP170401-00-00R

ALP250401-00-00R

ALP300401-00-00R

ALP450401-00-00R

5

ROTOR

37855

37879

37916

ALP300563-00-00M

ALP450563-00-00M

6

PRESSURE HOLDER

37857

37881

37919

ALP300601-00-00

ALP450601-00-00

7

PRESSURE ROLLER

37859

37883

37936

37967

37997

8

HOSE CONNECTION

REF. CONNECTION TYPE

REF. CONNECTION TYPE

REF. CONNECTION TYPE

REF. CONNECTION TYPE

REF. CONNECTION TYPE

9

ROLLER PIN

37861

37885

37921

37949

37981

10

ROUND ROTOR  ASSY

ALP131003-00-00

ALP171003-00-00

ALP251003-00-00

ALP301003-00-00

ALP451003-00-16

11

BALL BEARING - ROLLER

37828

37903

37929

37958

37990

12

BALL BEARING - CASING

37829

37904

13

REAR BRACKET

ALP131301-00-00

ALP171301-00-00

ALP251301-00-00

ALP301301-00-00

ALP451301-00-00

14

COLLAR

CL-09_12_22-HO

ALHCL3235

CL4346MIK

CL5659MIK

ALHCL7479

15

ROTOR SHAFT

37818

37888

16

SPACER

37821

37893

18

CIRCLIP - SHAFT

37097

37906

19

CIRCLIP - CASING

37831

37112

20

HOSE

REF. HOSE MATERIAL

REF. HOSE MATERIAL

REF. HOSE MATERIAL

REF. HOSE MATERIAL

REF. HOSE MATERIAL

21

SCREW- COVER

SC0616CSS

SC0612CSS

SC0820CSS

SC0820CSS

SC0825CSS

22

WASHER - COVER

WAM06MZN

WAM06MZN

24

SCREW - BRACKET

SC0512CSS

SC0616HSS

SC0816HSS

SC1225HZN

SC1230HZN

25

WASHER - BRACKET

WAM05MSS

WAM06ZSS

WAM08MZN

WAM12MZN

WAM12MZN

30

CIRCLIPS - ROLLER PIN

37832

37930

37930

37959

37991

33

SHIM

37957

37989

34

WASHER -PIN

WAM04MSS

WAM05MZN

WAM06MZN

35

SCREW - PIN

SC0408HSS

SC0510HZN

SC0612HSS

SC0820TFZN

SC0820TFZN

36

SCREW - SHAFT

SC0516TFSS

SC0512TFSS

SC1025TFZN

SC1025TFZN

SC1635TFZN

37

KEY - ROTOR

37833

37907

38

KEY - GEARBOX

37834

39

SCREW - FRAME

SC0616HSS

SC0820CZN

SC0820CZN

SC1225CZN

SC1225CZN

41

GUDGEON OR SCREW

42001

SC0820HZN

GUD939M1030

GUD939M1235-304

GUD939M1240

42

WASHER - GEARBOX

WAM08MZN

WAM10MZN

WAM12MZN

WAM12MZN

43

NUT - GEARBOX

NU10NYZN

NU12NYZN

NU12NYZN

44

SCREW - FRONT COVER

SC0620CSS

SC0620CSS

SC0620CSS

SC0620CSS

WASHER - FRONT COVER

WAM06MZN

WAM06MZN

WAM06MZN

WAM06MZN

45

LOCK SCREW - PRESSURE HOLDER

SC0408STHCSS

SC0408STHCSS

ALP 

Characteristics / Technical Specifications

Summary of Contents for ALBIN PUMP ALP

Page 1: ...ALBIN PUMP ALP Peristaltic Pump Instruction Manual since 1928...

Page 2: ...6 MAINTENANCE 9 6 1 Hose Tube cleaning 9 6 2 Hose Tube replacement 9 6 2 1 Hose Tube removal ALP09N to ALP25N 9 6 2 2 Hose Tube replacement ALP09N to ALP25N 10 6 2 3 Hose Tube removal ALP30N to ALP45...

Page 3: ...or possible wounds injuries produced during the use of the pump The pump was designed in accordance with EU norms and applicable directives Use the pump for applications that have been approved by th...

Page 4: ...tion ratio power and electrical voltage 3 2 OPERATION PRINCIPLE PHASE 1 The pump hose is compressed successively by two rollers assembled on a rotating wheel The first roller by pressing the walls of...

Page 5: ...ED STEEL ELECTROPLATED STEEL 3 FRONT COVER PMMA PMMA 4 FRAME ELECTROPLATED STEEL ELECTROPLATED STEEL 5 ROTOR ALUMINIUM ALUMINIUM 6 ROLLER BRACKET ELECTROPLATED STEEL ELECTROPLATED STEEL 7 ROLLER NYLAT...

Page 6: ...pumps ALP09N to ALP17N and coaxial gearboxes for pumps ALP25N to ALP45N They have been sized according to the important radial loads of the pump Consult the gearbox maintenance manual provided with th...

Page 7: ...equately ventilated to relieve the heat generated by the pump Leave a space behind the motor ventilator hood so as not to obstruct air intake 4 4 PIPING Suction line piping The internal diameter of th...

Page 8: ...figures don t match the pump specifications 4 5 LIFTING THE PUMP Pumps are provided with two lift holes eyebolts placed on the upper part of the frame While lifting the pump respect the following poin...

Page 9: ...the tube c Isolate the pump from the power supply Inlet and outlet valves have to be closed to minimize product loss d Always carry clothes and necessary protection according to the pumped product e R...

Page 10: ...be inserted any farther 4 Bend the hose tube into shape and insert it into the casing from the front 5 Position the inserts into the supports 13 6 Install the bolts to secure the clamp into place as...

Page 11: ...PUMPS ALP30N TO ALP45N 1 Verify that the new hose tube is clean and that it corresponds with the size of the pump 2 Slide the clamp 14 over the end of the hose tube 3 Install the insert 8 into the hos...

Page 12: ...ew hose is installed 1 Remove the front cover from the pump casing 2 Loosen the screws of the bracket that is compressing the hose 3 Tighten the bracket screws 4 Place the front cover on the pump 5 Ru...

Page 13: ...e pump Place the palm of your hand over the inlet suction side and check whether the pump is compressing the hose enough to create a vacuum If the vacuum is not sufficient add successively a 0 5 mm 0...

Page 14: ...oming from the pump gearbox and bearing case or abnormal pump casing temperature Periodically during the pump service 7 Check for leakages at inlet and outlet ports Periodically during the pump servic...

Page 15: ...k piping at inlet and verify there is product flow that meets requirements Hose life is too short Incompatibility of the hose with the pumped product Make sure the compatibility of the hose with your...

Page 16: ...speed Rpm Flow lph gph Pump speed Rpm Flow m3 h gpm Pump speed Rpm Flow m3 h gpm Pump speed Rpm Flow m3 h gpm Installed power kW HP Installed power kW HP 1 rpm 1 000 L hr 0 2642 gph 1 rev 0 0167 L 0 0...

Page 17: ...56 6 1 175 6 9 12 0 5 31 1 2 24 0 9 207 8 1 16 0 6 490 19 3 6 60 0 26 ALP13N F 133 5 2 89 3 5 132 5 2 62 2 4 217 8 5 128 5 0 165 6 5 184 7 2 156 6 1 175 6 9 12 0 5 31 1 2 24 0 9 207 8 1 16 0 6 374 14...

Page 18: ...27 4 11 0 4 ALP30N F 348 13 7 226 8 9 354 13 9 153 6 0 557 21 9 319 12 5 330 13 0 386 15 2 550 21 6 590 23 2 23 0 9 58 2 3 60 2 4 651 25 6 45 1 8 685 27 0 14 0 5 ALP30N VM 348 13 7 226 8 9 354 13 9 1...

Page 19: ...Albin Pump ALP Instruction Manual Albinpump com albinpump irco com 19 since 1928 ALP Characteristics Technical Specifications 9 3 NOMENCLATURE EXPLODED VIEW ALP09N ALP13N ALP17N...

Page 20: ...om Albin Pump ALP Instruction Manual since 1928 ALP Characteristics Technical Specifications 9 3 NOMENCLATURE EXPLODED VIEW ALP25N 43 42 04R 42 XXX 39 21 04L 13 43 42 41 10 36 01 21 20 02 44 44 03 14...

Page 21: ...Albin Pump ALP Instruction Manual Albinpump com albinpump irco com 21 since 1928 ALP Characteristics Technical Specifications 9 3 NOMENCLATURE EXPLODED VIEW ALP30N ALP45N...

Page 22: ...G CASING 37829 37904 13 REAR BRACKET ALP131301 00 00 ALP171301 00 00 ALP251301 00 00 ALP301301 00 00 ALP451301 00 00 14 COLLAR CL 09_12_22 HO ALHCL3235 CL4346MIK CL5659MIK ALHCL7479 15 ROTOR SHAFT 378...

Page 23: ...SE The ALBIN PUMPS do not generate more than 60dB during their operation TEMPERATURE The cover and the pump casing can become very hot due to the friction on the hose and liquid temperature If you nee...

Page 24: ...vided by the customer which stipulates all the data concerning his process and application of the pump is the only evidence in case of dispute The non observance of this data will disengage the respon...

Page 25: ...Replacement of parts 7 Solvents incompatible with pumps seals 8 Possible leakage of pumped liquid 9 Drive of the pump 9 1 Electric installation of the motor or the motor reducer of the pump 9 2 Ground...

Page 26: ...evices have been provided see the chapters Protection of the pumping part and Protection of the transmission part 2 Protection of the pumping part The heating of the pumping part is directly related t...

Page 27: ...ber of rotations of the pump and temperature of the pumped product These working limits are mainly imposed by the heating of the hose on which the lifespan is strongly dependent Within the framework o...

Page 28: ...ible leakages of pumped liquid The possible leakages of liquid by the pump s seals do not generate a risk of ignition as long as the explosive atmosphere surrounding the material corresponds to the ty...

Page 29: ...ng The motor or motor reducer must have ATEX characteristics adapted to recognized use group gas IIB class of temperature T and must explosion proof 10 ATEX characteristics of the pumping installation...

Page 30: ...he ALBIN PUMPS is of type ALBIN TYPE ALP II 2G Ex h II C T4 Gb N series Year The marking of the ALBIN PUMPS is of type ALBIN TYPE ALP II 2G Ex h II C T4 Gb N series Year In the case of a pumping group...

Page 31: ...pump been used YES NO If yes please complete all the following paragraphs If no please complete paragraph 5 only 3 0 Details of substances pumped 3 1 Chemical Names a _________________________ b _____...

Page 32: ...09N ALP13N ALP17N ALP25N ALP30N and ALP45N Serial N Description Volumetric pump hose pump SECTION 2 0 Applicable directives Machinery directives 2006 42 EC SECTION 3 0 Label SECTION 4 0 Statement We d...

Page 33: ...se burst It is the operator s responsibility to prevent pumped liquid loss with additional hose rupture detectors and or automatic shutdown valves Check 2 4 conditions of guarantee for further informa...

Page 34: ......

Page 35: ......

Page 36: ...nds such as Milton Roy ARO LMI Albin Pump Thomas Welch Haskel Dosatron YZ Williams MP and Oberdorfer At PST we deliver solutions for precision dosing and transfer of high value fluids in various marke...

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