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Ingersoll-Rand 4TVC0009B100ND, Installation, Operation And Maintenance Manual

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Summary of Contents for 4TVC0009B100ND

Page 1: ...r altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on the tags stickers and labels that are attached to the equipment Variable Refrigerant Flow System 4 Way Cassette Indoor Unit Series Models 4TVC0009B100ND 4TVC0030B100ND 4TVC0012B100ND 4TVC0036B100ND 4TVC0018B100ND 4TVC0048B100ND 4TVC0024...

Page 2: ...ns who handle refrigerants must be certified The Federal Clean Air Act Section 608 sets forth the requirements for handling reclaiming recovering and recycling of certain refrigerants and the equipment that is used in these service procedures In addition some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants Know the a...

Page 3: ...tential electrical mechanical and chemical hazards MUST follow precautions in this manual and on the tags stickers and labels as well as the instructions below Before installing servicing this unit technicians MUST put on all PPE required for the work being undertaken Examples cut resistant gloves sleeves butyl gloves safety glasses hard hat bump cap fall protection electrical PPE and arc flash cl...

Page 4: ...e Connections 14 Installing the Drain System 16 Testing the Drainage 18 Insulation 19 Insulating Refrigerant Pipes 19 Insulating the Drainage System 19 Wiring the Unit 20 Power Wiring 20 Communications Wiring 20 Electrical Conduit Installation 20 Configuration 23 Using the VRF Technician Utilities Tool TUT 23 Using the VRF Wireless Remote Control 24 The 2 Digit Segments 25 Installation Option 1 25...

Page 5: ...VRF SVX26D EN 5 Maintenance 32 Cleaning the Exterior 32 Cleaning the Grill and Air Filter 33 Periodic Maintenance Checks 34 Error Codes 34 Troubleshooting 35 ...

Page 6: ...e use Digit 13 Region of sale Digit 14 Minor design sequence 4 T V C 0 0 0 9 B 1 0 0 N D 1 2 3 4 5 6 7 8 9 10 11 12 13 14 4 R410A T Trane V Variable Refrigerant Flow C 4 way cassette 0 Not currently used 009 9 000 Btu h 024 24 000 Btu h 012 12 000 Btu h 030 30 000 Btu h 018 18 000 Btu h 036 36 000 Btu h 048 48 000 Btu h A First development sequence B Second development sequence 1 208 230 60 1 0 No...

Page 7: ... be cooled heated Sufficient clearance must be maintained around the unit Condensate must be managed correctly and safety away from the unit The unit should be installed in a way that prevents unauthorized access The unit must not be installed in an area that is damp or could come into contact with water such as a laundry room The unit must not be exposed to direct sunshine or to other direct heat...

Page 8: ...8 B A 33 1 8 2 1 8 2 1 8 33 1 8 2 1 8 14 5 8 13 5 8 7 1 4 13 9 1 2 10 5 8 11 3 4 Sub duct connection Unit inches Model 4TVC0009B100ND 4TVC0012B100ND 4TVC0018B100ND 4TVC0024B100ND 4TVC0030B100ND 4TVC0036B100ND 4TVC0048B100ND A 8 11 1 4 B 10 13 1 4 Net dimension 33 x 8 x 33 33 x 11 1 4 x 33 Net weight 33 1 lb 40 8 lb Liquid pipe connection 1 4 3 8 Gas pipe connection 1 2 5 8 Drain hose connection OD...

Page 9: ...or Installation Service Clearances Model number 4TVC0009B100ND 4TVC0012B100ND 4TVC0018B100ND 4TVC0024B100ND 4TVC0030B100ND 4TVC0036B100ND 4TVC0048B100ND C 9 7 8 in 13 1 4 in Obstruction 59 in minimum 3 4 in 5 8 in 98 3 8 in min C ...

Page 10: ...pension bolts and anchors according to the ceiling type Insert bolt anchors into existing ceiling supports A or construct a suitable support B 3 Install suspension bolts at all four locations 4 Screw two nuts to each suspension bolt leaving space between the nuts for hanging the unit Note If the suspension bolts are longer than 59 in or vibrations are a concern place isolators on the brackets to a...

Page 11: ...eveler Purging the Unit The unit is shipped from the factory with a holding charge of nitrogen All of this gas must be purged from the unit To purge the unit unscrew the pinch pipes from the ends of both gas and liquid refrigerant pipes Make sure all gas has escaped before connecting the piping Note To prevent dirt or foreign objects from getting into the pipes during installation do not remove th...

Page 12: ...t installation manual All refrigerant connections must be accessible for servicing and maintenance Pipe Cutting Required tools Pipe cutter Reamer Pipe holder 1 Using a pipe cutter cut the pipe so that the cut edge is at 90 to the side of the pipe 2 Use a reamer to remove all burrs at the cut edge See examples of correctly and incorrectly cut pipes Nitrogen Flushing While Brazing While brazing refr...

Page 13: ... the flaring bar that fits the pipe leaving a length of pipe determined by tool type see table extending above the flaring bar Clamp it down Length of pipe extending above flare bar Pipe Flaring bar 3 Attach the yoke to the flaring bar centering the conical part over the end of the pipe that is extending above the flaring bar Flow meter Pressure regulator Stop valve Nitrogen Nitrogen R 410A clutch...

Page 14: ... lb 0 50 0 52 1 2 36 1 45 0 ft lb 0 64 0 65 5 8 50 2 60 5 ft lb 0 76 0 78 LeakTesting Pipe Connections Inclined Damaged surface Uneven thickness Correct Cracked R 016 031 45 2 90 2 WARNING Confined Space Hazards Do not work in confined spaces where refrigerant or other hazardous toxic or flammable gas may be leaking Refrigerant or other gases could displace available oxygen to breathe causing poss...

Page 15: ... 0 1 oz year leak rate 5 If a leak is located use proper procedures to remove the refrigerant nitrogen mixture break connections and make repairs Retest for leaks 6 Make sure all service valves are open WARNING Explosion Hazard Never use an open flame to detect gas leaks It could result in an explosion Use a leak test solution for leak testing Failure to follow recommended safe leak test procedure...

Page 16: ...ions differ depending on the unit type 2 Wrap the insulation supplied around the drain hose and clamp the connection as tightly as possible until you can see at least 8 holes Insulation Clamp 3 Install the drain pipe into the drain hose Secure it with PVC adhesive and clamps as necessary to ensure a tight fit with no leakage Drain hose PVC pipe 4 Install air vent to ensure smooth condensate draina...

Page 17: ...g the height of the drain pipe is necessary to set the drain hose at a sufficient slope installing a vertical drain pipe within 11 3 4 in from the drain hose port see A If raised higher than 21 5 8 in water leaks may result see C in figure Install the air vent at least 3 in above the highest point of the drain pipe 3 ft 3 in 5 ft A 11 3 4 in or less B 3 ft 3 in 5 ft C 21 5 8 in or less D 4 in or m...

Page 18: ...ng the Drainage After completing the installation test the drainage to make sure there are no leaks 1 Operate the unit in cool mode 2 Remove drain pump cover 3 Squirt water into the drain pan as shown in the next figure 4 Confirm that the water flows out through the drain hose and that no leakage occurs at any of the connections 5 Reassemble the drain pump cover Hanger Main drain pipe Individual a...

Page 19: ...lating the Drainage System Insulate field supplied the entire surface of the drain pipe that is inside the building including the connection between the drain hose and drain stub Clamp tightly Pipe Pipe size in Insulation EPDM or NBR in Standard conditions 86 F 30 C 85 High humidity conditions a 86 F 30 C over 85 Liquid pipe 1 4 3 8 3 8 3 8 1 2 2 1 2 1 2 Gas pipe b 1 4 1 2 3 4 3 8 1 3 4 1 0 1 1 8 ...

Page 20: ... s Use an appropriate screwdriver for tightening the terminal screws A screwdriver with a small head will strip the head and make proper tightening impossible Over tightening the terminal screws may break them Tightening torque for M4 screws 0 86 1 06 lbf ft After making a knockout hole apply rust preventive paint to the bare metal around the hole Secure the cable conduit to the outdoor knockout u...

Page 21: ... N 2 N F1 F1 F2 F2 208 230 V F1 F2 F3 F4 F3 F4 F3 F4 F3 F4 F3 F4 F3 F4 Wired remote control Outdoor unit Wired remote control Wired remote control Indoor unit 1 Indoor unit 2 Indoor unit 3 1 L 2 N F2 F1 1 L 1 L 2 N 2 N F1 F1 F2 F2 208 230 V F1 F2 F3 F4 F3 F4 F3 F4 F3 F4 Wired remote control Outdoor unit Indoor unit 1 Indoor unit 2 Indoor unit 3 ...

Page 22: ...22 VRF SVX26D EN Wiring the Unit Figure 4 Conduit bracket installation 1 2 3 Push 4 5 Click Single conduit Two conduits ...

Page 23: ...eferring to Table 1 p 25 and Table 2 p 28 In addition use the following table and notes to determine which digits can be modified 2 To save your settings select theWrite Option button See the figure below for an example of the Indoor Unit Option Writer screen on theTUT Digit 1 2 3 4 5 6 7 8 9 10 11 12 Installation Option 1 0 2 0 0 1 0 1 0 0 0 0 0 Installation Option 2 0 5 0 0 0 0 1 0 0 0 0 0 Digit...

Page 24: ...ifferentiated from the others by a combination of operation mode Auto Cool Dry and ON OFF icons as shown below See The 2 Digit Segments for more detailed information 3 To change the value of the left digit on the display press the Fan down button To change the value of the right digit on the display press the Fan up button Note Values and their corresponding settings are listed in the following pa...

Page 25: ...reless remote to Installation Option 1 Figure 6 Two digit segments in the 24 digit sequence Installation Option 1 When digit 2 is set to a value of 2 the options shown in Table 1 can be set to the values in the right column Table 1 Installation option 1 Digit 2 2 Display screen mode and On Off Digit Option description Set digit to N A 1 Factory set to 0 Cannot be changed Not seen in configuration ...

Page 26: ...in configuration mode 14 External control relay 0 Disabled 1 On off control 2 Off only control 3 Window on off control Table 1 Installation option 1 Digit 2 2 continued Display screen mode and On Off Digit Option description Set digit to Remote temperature sensor Minimizing fan operation when unit isThermo Off 0 Disabled Disabled 1 Enabled Disabled 2 Disabled Enabled Heating a 3 Enabled Enabled He...

Page 27: ...ture c When the indoor unit is in Cooling or Dry mode the contacts are closed 17 Buzzer 0 Enabled 1 Disabled 18 Filter timer hours of use 2 1000 6 2000 N A 19 Factory set to 3 Cannot be changed Not seen in configuration mode 20 Associating wireless remote control with indoor unit s 0 1 Channel 1 2 Channel 2 3 Channel 3 4 Channel 4 21 Heat setting compensation 22 Adjusted EEV position of Thermo Off...

Page 28: ... 0 Disabled 1 0 9 F 0 5 C 2 1 8 F 1 C 3 2 7 F 1 5 C 4 3 6 F 2 C 5 4 5 F 2 5 C 6 5 4 F 3 C 7 6 3 F 3 5 C 5 Cooling deadband Note Applies only when digit 3 is set to 1 Auto Changeover mode is enabled 0 Disabled 1 0 9 F 0 5 C 2 1 8 F 1 C 3 2 7 F 1 5 C 4 3 6 F 2 C 5 4 5 F 2 5 C 6 5 4 F 3 C 7 6 3 F 3 5 C 6 Standard for Auto Changeover Heating to Cooling Note Applies only when digit 3 is set to 1 Auto C...

Page 29: ...Digit 2 5 continued Display screen mode and On Off Digit Option description Set digit to Set temperature for auxiliary heat On Time delay for auxiliary heat On 0 No temperature offset No delay 1 No temperature offset 10 minutes 2 No temperature offset 20 minutes 3 2 7 F 1 5 C No delay 4 2 7 F 1 5 C 10 minutes 5 2 7 F 1 5 C 20 minutes 6 5 4 F 3 0 C No delay 7 5 4 F 3 0 C 10 minutes 8 5 4 F 3 0 C 20...

Page 30: ...4 360 9 ft Example If the unit being configured is 60 ft away from the outdoor unit and the furthest in door unit is 300 ft from the outdoor unit the pipe length difference is 240 ft 300 60 240 so Digit 10 should be set to 2 e Heater operation when Installation Option 1 digit 15 is set to enable external heater Set Installation Option 2 digit 18 to desired offset see external contact control board...

Page 31: ... When the unit runs in Heat mode frost may form due to the temperature difference between the unit and the outside air If this happens The unit stops heating The unit will operate automatically in Defrost mode for 10 minutes The steam produced on the outdoor unit in Defrost mode is safe No intervention is required after about 10 minutes the unit will resume normal operation The unit will not opera...

Page 32: ... as needed If necessary use mild soap and water on a damp cloth Use a soft brush to remove dirt from the grille Type Description Cold air dump The internal fan will be off to prevent a cold air dump when the heat pump is in defrost mode Defrost cycle The internal fan will be off to prevent a cold air dump when the heat pump is in defrost mode Anti short cycle timer The compressor observes a 3 minu...

Page 33: ...e mounted to the grille to prevent it from dropping 2 Detach the grille by first removing the safety clip and then removing the hinge Pull the green switch on the hinge part down and then press and pull the hinge part to remove the grille There are two hinges on the grille which must both be removed by the same procedure To clean only the filter proceed to step 4 3 Pull out the air filter ...

Page 34: ...maintenance Note If the unit will not be used for an extended period of time operate it in Fan mode for 3 4 hours to thoroughly dry it and then disconnect the power plug Moisture left in the components can cause odors and internal damage Error Codes As a protection strategy the unit will stop operating if an error code is generated If the unit is turned on before the problem is resolved the error ...

Page 35: ...d in direct sunlight If so hang curtains or shades on windows to filter the sun and increase unit efficiency The fan speed does not change Verify that Auto or Dry mode is selected Either of these modes automatically adjust the fan speed Timer function does not work Press the Power button on the remote control after setting the time Odors permeate the room during operation Verify the origin of the ...

Page 36: ...d increase industrial productivity and efficiency We are a global business committed to a world of sustainable progress and enduring results For more information visit www ingersollrand com The manufacturer has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice We are committed to using environmentally conscious pri...

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