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Installation Manual

 | DCIPS1B-S-00-B6 Power Supply System

6

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 +1 (208) 635-6400  |  www.transtector.com

 +1 (208) 635-6400  |  www.transtector.com

1.  About This Manual

This chapter contains an overview of the information that is presented in this Power 

System Manual. This includes information on objectives, the intended audience, and the 

organization of this manual. In addition, this chapter also defines the conventions used to 

indicate warnings, cautions and noteworthy information.

1.1 Objectives

This manual describes the Power System, explains how to unpack and install the system, 

how to perform the initial power-up and operational system check. 
The information presented in this document is current as of the publication date.

1.2 Audience

This manual is to be used by installers and technicians who are preparing the site for a 

new installation and installing the power system. This manual assumes that the technician 

has an understanding of power systems in general and understands safety procedures for 

working around AC and DC voltage. 
The user of this document should be familiar with electronic circuitry and wiring practices 

and have some expertise as an electronic, power, or electromechanical technician.

1.3 Document Key

This manual uses the following conventions:

WARNING 

This symbol indicates a situation that could cause bodily injury. Always 

be aware of hazardous conditions when working in or around the power system.

CAUTION 

This symbol indicates a situation that might result in equipment damage. 

The reader should be aware that their actions could result in equipment or data 

loss.

NEED MORE INFORMATION? 

This symbol is used to reference information 

either in this manual or in another document.

NOTE 

This symbol means the reader should take note. Notes are helpful 

suggestions or reminders.

Chapter 1 About This Manual

Table 1-1 Abbreviations

Abbreviation

Description

PCC

Prime Controller Card

ACX

Advance Controller Card

LVD

Low Voltage Disconnection

PLD

Partial Load Disconnection

DCIPS1B-1200

1200 W Rectifier

DB22

Distribution Drawer (4 x load, 1 x battery)

1.4 Feedback & Support

Phone: +1-208-635-6400

Web site: www.transtector.com

When contacting TRANSTECTOR, please be prepared to provide:

1. The product model number, spec number, S build number, and serial number - see the   

  equipment nameplate on the front panel

2. Your company’s name and address

3. Your name and title

4. The reason for the contact

5. If there is a problem with product operation:

  • Is the problem intermittent or continuous?

  • What revision is the firmware?

  • What actions were being performed prior to the appearance of the problem?

  • What actions have been taken since the problem occurred?

1.5 Layout, Numbering and Printing 

This manual is intended for two-sided black and white printing. Some pages are intentionally 

left blank. 

1.6 Disclaimer

TRANSTECTOR is not responsible for system problems that are the result of installation or 

modification of the instructions provided in this manual.

Summary of Contents for Transtector DCIPS1B-S-00-B6

Page 1: ...Installation Manual 2020 Infinite Electronics Inc Transtector is a registered trademark of Infinite Electronics Inc DCIPS1B M Rev 1 DCIPS1B S 00 B6 Power Supply System...

Page 2: ...t may be withheld by TRANSTECTOR in its sole discretion Users assume all risk and liability for and agree to indemnify and defend TRANSTECTOR from and against any claims for personal injury including...

Page 3: ...00 Rectifier 38 Figure 7 4 Top Cover Removal 39 Figure 7 5 Breaker Removal A 40 Figure 7 6 Breaker Removal B 40 TABLES Table 4 1 Recommended Mains Circuit Protection 21 Table 4 2 Cable Sizes 25 Table...

Page 4: ...when working in or around the power system CAUTION This symbol indicates a situation that might result in equipment damage The reader should be aware that their actions could result in equipment or d...

Page 5: ...TPUT Power max 2400W 180VAC 800W 180VAC Output Current 52A max 46VDC 45A nominal see appendix B 15A Low Power Shelf version with 20A shunt Voltage 46 57VDC INPUT Voltage 85 275VAC Single phase 2 x Sin...

Page 6: ...ed configuration The main components are described below and in later chapters of the manual There are 2 versions of DCIPS1B shelf available depending on the value of battery current shunt used 20 A o...

Page 7: ...lowed by properly trained and authorized personnel when installing operating commissioning or maintaining this equipment Neglecting the instructions may be dangerous to personnel and equipment 3 1 1 S...

Page 8: ...cause contact with lethal voltages For safety reasons cables should be connected to the power system before power is applied Remove all metallic jewelry like watches or rings that may present a hazar...

Page 9: ...n in their original packages in order to avoid mechanical damage maintain tracability and protect the units against electrostatic discharge 3 2 2 Disposal CAUTION The product should not be disposed wi...

Page 10: ...crewdrivers should be insulated Anti static hand strap Insulated screwdrivers flat sizes 1 2 and 3 Insulated screwdrivers pozidrive cross slot sizes 1 2 and 3 Insulated torque spanner for battery conn...

Page 11: ...hten the screw with torque 3 5Nm Recommended cable size is 6 mm2 Figure 4 4 DC Earth Connections 4 5 2 Mains Connection WARNING Ensure that mains input is turned off before connecting The grounding mu...

Page 12: ...nalog inputs The pin description detail for all signal connections is shown in Figure 4 7 Alarm connections are Form C relays and can be monitored either Normally Closed NC or Normally Opened NO When...

Page 13: ...onnector labels Load Breaker Size A 1A 4A 5A 7 5A 10A 15A 20A 25A 30A Wire Size mm2 AWG 1 18 1 18 1 18 1 18 1 18 2 5 14 2 5 14 4 12 4 12 Table 4 2 Cable Sizes 4 5 5 Battery Connections WARNING Imprope...

Page 14: ...ed for proper symmetry measurement see Figure 4 12 Figure 4 11 2 block Symmetry Measurement for illustration only Figure 4 12 4 Block Symmetry Measurement for illustration only NOTE The interblock Con...

Page 15: ...all connections are properly tightened with sufficient torque 2 Ensure that load and battery MCB breakers are set to OFF position ensuring the load and battery strings are connected 3 Ensure that all...

Page 16: ...ecting U1 or automatically after a pre set time VRLA batteries Most of the manufactures of valve regulated lead acid batteries do not recommend boost charging If this type of battery is used the boost...

Page 17: ...6 Maintenance Troubleshooting 6 1 Maintenance Power system maintenance includes maintaining all parts of the system Annual maintenance should involve checking all connections on the terminals and cir...

Page 18: ...Shutdown Faulty module Re insert the module wait for 5 minutes Replace the faulty module Load Battery Disconnection System voltage drops below the set limit System shutdown Check the battery condition...

Page 19: ...er than 60 C Verify the temperature probe connection Verify the internal external temperature via controller front panel Replace the faulty probe with a new one Identify the root cause of the hot envi...

Page 20: ...body before XPGe12 48 is fully inserted in the slot 4 Push both handles upwards until the left handle locks the rectifier into the correct position 1 2 Figure 7 3 Replacing an DCIPS1B 1200 Rectifier...

Page 21: ...ultipurpose 9 Multipurpose 7 Multipurpose 12 Multipurpose 10 Multipurpose 8 15 14 13 Battery Temperature 18 17 16 Ambient Temperature 6 5 4 3 2 1 Alarm2 NC Alarm1 NO Alarm1 C Alarm2 NO Alarm2 C Alarm1...

Page 22: ...of power supplies However additional marking may be necessary based on installation of these products and should be considered during the end product evaluation 12 Consideration should also be given...

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