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Installation Manual

 | DCIPS1B-S-00-B6 Power Supply System

26

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 +1 (208) 635-6400  |  www.transtector.com

 +1 (208) 635-6400  |  www.transtector.com

Battery 

Breaker Size

 

[A]

40A

50A

65A

Wire Size

 

[mm

2

/AWG]

10/6

10/6

16/4

Table 4-3 Cable Sizes

4.5.6 Symmetry Connection

1.  Attach the interblock connection plates between the batteries. 
2.  Insert a suitably sized cable lug into one pole of the interblock connection plate.  Fasten 

the lugs and plates to individual battery poles.

3. 

For 2-block battery symmetry measurement fix one wire of the symmetry cable to the 

cable lug in the mid-point of the battery string, see Figure 4-11. 

4. 

For 4-block measurement fix the 3 wires (red, green and blue) of the symmetry cable 

to individual cable lugs.  Colour coding of the cables must be respected for proper 

symmetry measurement see Figure 4-12.

Figure 4-11 2-block Symmetry Measurement (for illustration only)

Figure 4-12 4-Block Symmetry Measurement (for illustration only)

NOTE  

The 

i

nterblock Connection Kit is not delivered with the system.

NOTE  

Symmetry cable is normally pre-connected to the system, see Figure 4-7.

4.5.7 Temperature Sensor Connection

Temperature Sensor Connection for supervising battery temperature is usually delivered 

pre-installed when used.  On the occasion that it is fitted later it is connected using the three-

pin plug according to the same procedure as for the alarm connections. 
The sensor itself should be fastened to the battery after battery installation: Unwind the 

cable, remove the paper covering the adhesive for the sensor and fasten the sensor to the 

battery as shown in Figure 4-13.

Temp. Sensor

Figure 4-13 Temperature Sensor Connection

NOTE  

Temperature sensor is normally pre connected to the system, see Figure 

4-7.

Summary of Contents for Transtector DCIPS1B-S-00-B6

Page 1: ...Installation Manual 2020 Infinite Electronics Inc Transtector is a registered trademark of Infinite Electronics Inc DCIPS1B M Rev 1 DCIPS1B S 00 B6 Power Supply System...

Page 2: ...t may be withheld by TRANSTECTOR in its sole discretion Users assume all risk and liability for and agree to indemnify and defend TRANSTECTOR from and against any claims for personal injury including...

Page 3: ...00 Rectifier 38 Figure 7 4 Top Cover Removal 39 Figure 7 5 Breaker Removal A 40 Figure 7 6 Breaker Removal B 40 TABLES Table 4 1 Recommended Mains Circuit Protection 21 Table 4 2 Cable Sizes 25 Table...

Page 4: ...when working in or around the power system CAUTION This symbol indicates a situation that might result in equipment damage The reader should be aware that their actions could result in equipment or d...

Page 5: ...TPUT Power max 2400W 180VAC 800W 180VAC Output Current 52A max 46VDC 45A nominal see appendix B 15A Low Power Shelf version with 20A shunt Voltage 46 57VDC INPUT Voltage 85 275VAC Single phase 2 x Sin...

Page 6: ...ed configuration The main components are described below and in later chapters of the manual There are 2 versions of DCIPS1B shelf available depending on the value of battery current shunt used 20 A o...

Page 7: ...lowed by properly trained and authorized personnel when installing operating commissioning or maintaining this equipment Neglecting the instructions may be dangerous to personnel and equipment 3 1 1 S...

Page 8: ...cause contact with lethal voltages For safety reasons cables should be connected to the power system before power is applied Remove all metallic jewelry like watches or rings that may present a hazar...

Page 9: ...n in their original packages in order to avoid mechanical damage maintain tracability and protect the units against electrostatic discharge 3 2 2 Disposal CAUTION The product should not be disposed wi...

Page 10: ...crewdrivers should be insulated Anti static hand strap Insulated screwdrivers flat sizes 1 2 and 3 Insulated screwdrivers pozidrive cross slot sizes 1 2 and 3 Insulated torque spanner for battery conn...

Page 11: ...hten the screw with torque 3 5Nm Recommended cable size is 6 mm2 Figure 4 4 DC Earth Connections 4 5 2 Mains Connection WARNING Ensure that mains input is turned off before connecting The grounding mu...

Page 12: ...nalog inputs The pin description detail for all signal connections is shown in Figure 4 7 Alarm connections are Form C relays and can be monitored either Normally Closed NC or Normally Opened NO When...

Page 13: ...onnector labels Load Breaker Size A 1A 4A 5A 7 5A 10A 15A 20A 25A 30A Wire Size mm2 AWG 1 18 1 18 1 18 1 18 1 18 2 5 14 2 5 14 4 12 4 12 Table 4 2 Cable Sizes 4 5 5 Battery Connections WARNING Imprope...

Page 14: ...ed for proper symmetry measurement see Figure 4 12 Figure 4 11 2 block Symmetry Measurement for illustration only Figure 4 12 4 Block Symmetry Measurement for illustration only NOTE The interblock Con...

Page 15: ...all connections are properly tightened with sufficient torque 2 Ensure that load and battery MCB breakers are set to OFF position ensuring the load and battery strings are connected 3 Ensure that all...

Page 16: ...ecting U1 or automatically after a pre set time VRLA batteries Most of the manufactures of valve regulated lead acid batteries do not recommend boost charging If this type of battery is used the boost...

Page 17: ...6 Maintenance Troubleshooting 6 1 Maintenance Power system maintenance includes maintaining all parts of the system Annual maintenance should involve checking all connections on the terminals and cir...

Page 18: ...Shutdown Faulty module Re insert the module wait for 5 minutes Replace the faulty module Load Battery Disconnection System voltage drops below the set limit System shutdown Check the battery condition...

Page 19: ...er than 60 C Verify the temperature probe connection Verify the internal external temperature via controller front panel Replace the faulty probe with a new one Identify the root cause of the hot envi...

Page 20: ...body before XPGe12 48 is fully inserted in the slot 4 Push both handles upwards until the left handle locks the rectifier into the correct position 1 2 Figure 7 3 Replacing an DCIPS1B 1200 Rectifier...

Page 21: ...ultipurpose 9 Multipurpose 7 Multipurpose 12 Multipurpose 10 Multipurpose 8 15 14 13 Battery Temperature 18 17 16 Ambient Temperature 6 5 4 3 2 1 Alarm2 NC Alarm1 NO Alarm1 C Alarm2 NO Alarm2 C Alarm1...

Page 22: ...of power supplies However additional marking may be necessary based on installation of these products and should be considered during the end product evaluation 12 Consideration should also be given...

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