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Installation Manual

 | DCIPS1B-S-00-B6 Power Supply System

36

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 +1 (208) 635-6400  |  www.transtector.com

 +1 (208) 635-6400  |  www.transtector.com

Fault

Possible Cause

Suggestion/Solution

Symmetry Fault

Battery at end of life.

Wrong symmetry cable connection.

Wrongly set Symmetry limit value.

Verify the battery condition.

Verify the symmetry cable 
connection.

Verify the Symmetry limit value.

Low Battery 
Temperature

Battery temperature drops below the 
set Low battery temperature limit.

Check the heating of the system.

Check the ambient temperature 

(it should not be lower than 

recommended battery temperature).

high Battery 
Temperature

Battery temperature exceeded the set 
limit.

Check the cooling or ventilation.

Verify the battery condition.

Check the Battery Current Limit.

Temp. Probe 
Failure

The temperature probe is not properly 
connected to the system.

Faulty temperature probe.

Temperature probe wire is 
interrupted.

Temperature difference between the 

controller temperature and the probe 
temperature is greater than 60°C.

Verify the temperature probe 
connection.

Verify the internal / external 
temperature via controller front panel.

Replace the faulty probe with a new 
one.

Identify the root cause of the hot 
environment at the batteries and/or 
controller.

Alarms Blocked 
(only with LCD 
display)

Alarm is manually activated by the 

serviceman on the site (used during 

system servicing, no other alarm is 

displayed)

Needs to be manually turned OFF to 
allow the alarms to be displayed

If none of the above solves the problem please contact customer support.
To phone us please visit 

www.transtector.com

.

Chapter 7 Replacing Modules

7.1 Controller Replacement

A faulty Controller can be easily replaced with a new one: 
1. 

Loosen the front screw in the top left corner of the controller front panel using a flat 

screwdriver, see Figure 7-1.

Figure 7-1 Unlocking the Controller

2.  Pull the controller out of the shelf as shown in Figure 7-2. 

Figure 7-2 Removing the Controller

3.  Reverse the process to insert the new controller into the empty slot and fasten the screw.

CAUTION  

After controller start-up, verify if the appropriate configuration file is uploaded 

to the controller.  If necessary refer to the 

PowCom™ User Guide

.

Summary of Contents for Transtector DCIPS1B-S-00-B6

Page 1: ...Installation Manual 2020 Infinite Electronics Inc Transtector is a registered trademark of Infinite Electronics Inc DCIPS1B M Rev 1 DCIPS1B S 00 B6 Power Supply System...

Page 2: ...t may be withheld by TRANSTECTOR in its sole discretion Users assume all risk and liability for and agree to indemnify and defend TRANSTECTOR from and against any claims for personal injury including...

Page 3: ...00 Rectifier 38 Figure 7 4 Top Cover Removal 39 Figure 7 5 Breaker Removal A 40 Figure 7 6 Breaker Removal B 40 TABLES Table 4 1 Recommended Mains Circuit Protection 21 Table 4 2 Cable Sizes 25 Table...

Page 4: ...when working in or around the power system CAUTION This symbol indicates a situation that might result in equipment damage The reader should be aware that their actions could result in equipment or d...

Page 5: ...TPUT Power max 2400W 180VAC 800W 180VAC Output Current 52A max 46VDC 45A nominal see appendix B 15A Low Power Shelf version with 20A shunt Voltage 46 57VDC INPUT Voltage 85 275VAC Single phase 2 x Sin...

Page 6: ...ed configuration The main components are described below and in later chapters of the manual There are 2 versions of DCIPS1B shelf available depending on the value of battery current shunt used 20 A o...

Page 7: ...lowed by properly trained and authorized personnel when installing operating commissioning or maintaining this equipment Neglecting the instructions may be dangerous to personnel and equipment 3 1 1 S...

Page 8: ...cause contact with lethal voltages For safety reasons cables should be connected to the power system before power is applied Remove all metallic jewelry like watches or rings that may present a hazar...

Page 9: ...n in their original packages in order to avoid mechanical damage maintain tracability and protect the units against electrostatic discharge 3 2 2 Disposal CAUTION The product should not be disposed wi...

Page 10: ...crewdrivers should be insulated Anti static hand strap Insulated screwdrivers flat sizes 1 2 and 3 Insulated screwdrivers pozidrive cross slot sizes 1 2 and 3 Insulated torque spanner for battery conn...

Page 11: ...hten the screw with torque 3 5Nm Recommended cable size is 6 mm2 Figure 4 4 DC Earth Connections 4 5 2 Mains Connection WARNING Ensure that mains input is turned off before connecting The grounding mu...

Page 12: ...nalog inputs The pin description detail for all signal connections is shown in Figure 4 7 Alarm connections are Form C relays and can be monitored either Normally Closed NC or Normally Opened NO When...

Page 13: ...onnector labels Load Breaker Size A 1A 4A 5A 7 5A 10A 15A 20A 25A 30A Wire Size mm2 AWG 1 18 1 18 1 18 1 18 1 18 2 5 14 2 5 14 4 12 4 12 Table 4 2 Cable Sizes 4 5 5 Battery Connections WARNING Imprope...

Page 14: ...ed for proper symmetry measurement see Figure 4 12 Figure 4 11 2 block Symmetry Measurement for illustration only Figure 4 12 4 Block Symmetry Measurement for illustration only NOTE The interblock Con...

Page 15: ...all connections are properly tightened with sufficient torque 2 Ensure that load and battery MCB breakers are set to OFF position ensuring the load and battery strings are connected 3 Ensure that all...

Page 16: ...ecting U1 or automatically after a pre set time VRLA batteries Most of the manufactures of valve regulated lead acid batteries do not recommend boost charging If this type of battery is used the boost...

Page 17: ...6 Maintenance Troubleshooting 6 1 Maintenance Power system maintenance includes maintaining all parts of the system Annual maintenance should involve checking all connections on the terminals and cir...

Page 18: ...Shutdown Faulty module Re insert the module wait for 5 minutes Replace the faulty module Load Battery Disconnection System voltage drops below the set limit System shutdown Check the battery condition...

Page 19: ...er than 60 C Verify the temperature probe connection Verify the internal external temperature via controller front panel Replace the faulty probe with a new one Identify the root cause of the hot envi...

Page 20: ...body before XPGe12 48 is fully inserted in the slot 4 Push both handles upwards until the left handle locks the rectifier into the correct position 1 2 Figure 7 3 Replacing an DCIPS1B 1200 Rectifier...

Page 21: ...ultipurpose 9 Multipurpose 7 Multipurpose 12 Multipurpose 10 Multipurpose 8 15 14 13 Battery Temperature 18 17 16 Ambient Temperature 6 5 4 3 2 1 Alarm2 NC Alarm1 NO Alarm1 C Alarm2 NO Alarm2 C Alarm1...

Page 22: ...of power supplies However additional marking may be necessary based on installation of these products and should be considered during the end product evaluation 12 Consideration should also be given...

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