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Installation Manual

 | DCIPS1B-S-00-B6 Power Supply System

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 +1 (208) 635-6400  |  www.transtector.com

 +1 (208) 635-6400  |  www.transtector.com

5.8 Commissioning record

This is a step-by-step commissioning record for easy commissioning of Power Supply 

Systems.  Do not continue if any faults occur during this commissioning.  The checkpoints 

are to be considered as a minimum for commissioning of the system.

Checked 

(

)

Result

1

Check that the rack is level

2

Check  that  all  breakers  are  turned  to  “off” 

position and that no rectifiers are mounted in the 

subrack(s).

3

Connect AC, and measure voltage on the mains 

input connections in the cabinet, Is to be 230V 

AC (Measure 120VAC or 230V from phase to N 

when 400V mains input is used) 

L1-N:……….V AC
L2-N:...............V AC
L3-N:...............V AC

4

Mount the rest of the rectifiers

5

After connection of battery, verify right polarity by 

measuring the voltage drop across the battery 

breakers (normally not more than 5V DC).

6

Check float charge, U1, and boost charge, U2. 

It is to be adjusted according to the battery 

manufacturers requirements.

U1:…….V DC
U2:.........V DC

7

Check temperature compensation. It is to be 

adjusted according to the battery manufacture 

requirements.
Check temperature read from the controller 

compared to the ambient temperature.

Comp.:…….V/10°C

Read off:………°C

8

Check symmetry measurement and set number 

of battery strings according to actual number of 

supervised battery strings in the system.

Number: ….
Alarm limit:……

9

Check alarm transmission by running an alarm 

test.

  

Table 5-2 Commissioning Record

Chapter 6 Maintenance & Troubleshooting

6.1 Maintenance

Power system maintenance includes maintaining all parts of the system. 
Annual maintenance should involve checking all connections on the terminals and circuit 

breakers.  Output voltage should be verified to be within the acceptable limits at least once 

a year.  Test results should be recorded and filed to see any deviations.

The power system requires periodic inspections and routine cleaning.  It is very important to 

keep all areas and components of the system free from dust or other unwanted objects to 

ensure free air circulation and safe operation of the system.

CAUTION

  To undertake any further maintenance, strictly follow all manufacturer’s 

recommendations provided in the equipment manual. 

6.2 Troubleshooting

This troubleshooting chapter helps to determine the cause of the problem and suggests 

possible repair solutions.  If the first step of the recommendation does not solve the problem 

continue to the next one.

NOTE  

If the malfunctioning of the system persists, please contact TRANSTECTOR 

technical support.

 

NOTE  

For a description of Alarms and Messages generated by the system controller see 

the Alarms/Messages section of the appropriate controller manual:
ACX Advanced: 

www.transtector.com

By default, alarms are set to be indicated with a red light (higher priority) and messages 

with a yellow light (lower priority). 

Fault

Possible Cause

Suggestion/Solution

Low System 
Voltage

Module failure.

Loss of AC power.

Load exceeds module capacity.

Replace faulty module.

Verify AC input connection.

Add module to system.

High System 
Voltage

Module failure.

System voltage exceeds the set limit.

Replace the faulty module.

Check the High Voltage Alarm limit 
setting.

Summary of Contents for Transtector DCIPS1B-S-00-B6

Page 1: ...Installation Manual 2020 Infinite Electronics Inc Transtector is a registered trademark of Infinite Electronics Inc DCIPS1B M Rev 1 DCIPS1B S 00 B6 Power Supply System...

Page 2: ...t may be withheld by TRANSTECTOR in its sole discretion Users assume all risk and liability for and agree to indemnify and defend TRANSTECTOR from and against any claims for personal injury including...

Page 3: ...00 Rectifier 38 Figure 7 4 Top Cover Removal 39 Figure 7 5 Breaker Removal A 40 Figure 7 6 Breaker Removal B 40 TABLES Table 4 1 Recommended Mains Circuit Protection 21 Table 4 2 Cable Sizes 25 Table...

Page 4: ...when working in or around the power system CAUTION This symbol indicates a situation that might result in equipment damage The reader should be aware that their actions could result in equipment or d...

Page 5: ...TPUT Power max 2400W 180VAC 800W 180VAC Output Current 52A max 46VDC 45A nominal see appendix B 15A Low Power Shelf version with 20A shunt Voltage 46 57VDC INPUT Voltage 85 275VAC Single phase 2 x Sin...

Page 6: ...ed configuration The main components are described below and in later chapters of the manual There are 2 versions of DCIPS1B shelf available depending on the value of battery current shunt used 20 A o...

Page 7: ...lowed by properly trained and authorized personnel when installing operating commissioning or maintaining this equipment Neglecting the instructions may be dangerous to personnel and equipment 3 1 1 S...

Page 8: ...cause contact with lethal voltages For safety reasons cables should be connected to the power system before power is applied Remove all metallic jewelry like watches or rings that may present a hazar...

Page 9: ...n in their original packages in order to avoid mechanical damage maintain tracability and protect the units against electrostatic discharge 3 2 2 Disposal CAUTION The product should not be disposed wi...

Page 10: ...crewdrivers should be insulated Anti static hand strap Insulated screwdrivers flat sizes 1 2 and 3 Insulated screwdrivers pozidrive cross slot sizes 1 2 and 3 Insulated torque spanner for battery conn...

Page 11: ...hten the screw with torque 3 5Nm Recommended cable size is 6 mm2 Figure 4 4 DC Earth Connections 4 5 2 Mains Connection WARNING Ensure that mains input is turned off before connecting The grounding mu...

Page 12: ...nalog inputs The pin description detail for all signal connections is shown in Figure 4 7 Alarm connections are Form C relays and can be monitored either Normally Closed NC or Normally Opened NO When...

Page 13: ...onnector labels Load Breaker Size A 1A 4A 5A 7 5A 10A 15A 20A 25A 30A Wire Size mm2 AWG 1 18 1 18 1 18 1 18 1 18 2 5 14 2 5 14 4 12 4 12 Table 4 2 Cable Sizes 4 5 5 Battery Connections WARNING Imprope...

Page 14: ...ed for proper symmetry measurement see Figure 4 12 Figure 4 11 2 block Symmetry Measurement for illustration only Figure 4 12 4 Block Symmetry Measurement for illustration only NOTE The interblock Con...

Page 15: ...all connections are properly tightened with sufficient torque 2 Ensure that load and battery MCB breakers are set to OFF position ensuring the load and battery strings are connected 3 Ensure that all...

Page 16: ...ecting U1 or automatically after a pre set time VRLA batteries Most of the manufactures of valve regulated lead acid batteries do not recommend boost charging If this type of battery is used the boost...

Page 17: ...6 Maintenance Troubleshooting 6 1 Maintenance Power system maintenance includes maintaining all parts of the system Annual maintenance should involve checking all connections on the terminals and cir...

Page 18: ...Shutdown Faulty module Re insert the module wait for 5 minutes Replace the faulty module Load Battery Disconnection System voltage drops below the set limit System shutdown Check the battery condition...

Page 19: ...er than 60 C Verify the temperature probe connection Verify the internal external temperature via controller front panel Replace the faulty probe with a new one Identify the root cause of the hot envi...

Page 20: ...body before XPGe12 48 is fully inserted in the slot 4 Push both handles upwards until the left handle locks the rectifier into the correct position 1 2 Figure 7 3 Replacing an DCIPS1B 1200 Rectifier...

Page 21: ...ultipurpose 9 Multipurpose 7 Multipurpose 12 Multipurpose 10 Multipurpose 8 15 14 13 Battery Temperature 18 17 16 Ambient Temperature 6 5 4 3 2 1 Alarm2 NC Alarm1 NO Alarm1 C Alarm2 NO Alarm2 C Alarm1...

Page 22: ...of power supplies However additional marking may be necessary based on installation of these products and should be considered during the end product evaluation 12 Consideration should also be given...

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