background image

 

N 2010-03 

r 2009

 

Application Note AN 2010-08 

V2.0, August 2010

The HybridPACK™ 2 offers two guidance holes marked on the Figure 2 with the colour blue. 
These guidance holes offer assistance by mounting the PCB on the module and allow 
automated assembly. 

 

To avoid damage or splitting of the stand-off, straight insertion of the screw into the stand-off 
has to be observed during assembly (Figure 3). 

 

                   A. Correctly assembled                                B. 

Incorrectly

 positioned screw 

 

 

Figure 3 

(A) Correctly assembled screw into the mounting stand-off.  

 

 

(B) Incorrectly  positioned screw into the mounting stand-off. 

 

The recommended screws and torques are based on laboratory tests. Depending on screws 
and tools used, it may be necessary to adapt the assembly process accordingly.  

After mounting the PCB the solder process (manual soldering, selective soldering or wave 
soldering) may begin. When adhering to this sequence of assembly, the mechanical strain to 
the solder points can be minimised. 

During the entire soldering process care needs to be taken that neither a too high soldering 
temperature nor a too long process time at the auxiliary pins overheats the plastic case and 
thus deforms it. 
According to IEC 68 section 2, a maximum solder temperature of T=260°C for a maximum 
process time of t

max

10s has to be observed during the solder process.   

Further information regarding solder processes can be referred to the application note 
AN2005-06 “Soldering Econo und Easy modules”. 

Instead of directly soldering, the PCB could also be mounted onto the module through 
connectors. Such electrical connection between PCB and module can use every connector 
which is designed for a pin cross-section of 0,64 x 0,64 mm, especially JST connector type 
"09HVD6B-EMGF-NR". The module auxiliary terminals (pin connectors) are designed 
especially for fitting to the JST connectors (surface and dimensions). 

PCB

Modul

screw

PCB

Modul

screw

PCB

Modul

screw

PCB

Modul

screw

Modul

screw

Summary of Contents for HybridPACK 2

Page 1: ...Application Note AN 2010 08 V2 0 August 2010 HybridPACK 2 General Information and Mounting Instruction IFAG ATV OPEV...

Page 2: ...est Infineon Technologies Office Infineon Technologies Components may only be used in life support devices or systems with the express written approval of Infineon Technologies if a failure of such co...

Page 3: ...ng a Driver Board onto the Module 6 4 Application of the Liquid Cooling System 9 5 Screws to Mount the Module to the Heat Sink 12 6 Mounting the Module to the Heat Sink 13 7 Connecting the Bus Bars to...

Page 4: ...en for short times may not be exceeded as this may lead to destruction of the component Moreover this application note cannot cover every type of application and condition Hence the application note c...

Page 5: ...N 2010 03 r 2009 Application Note AN 2010 08 V2 0 August 2010 mm 0 0 25 0 35 1 Figure 1 Proposal for designing a driver board for HybridPACK 2 module...

Page 6: ...lf trapping screw with 3 mm diameter and 10mm length should be used for example type Delta PT 30x10 from EJOT Position of the mounting self tapping screws Position of the guidance holes 1 2 3 4 5 6 7...

Page 7: ...o this sequence of assembly the mechanical strain to the solder points can be minimised During the entire soldering process care needs to be taken that neither a too high soldering temperature nor a t...

Page 8: ...tructure of the auxiliary terminals Due to the specific requirements of the JST connector the auxiliary terminals have the following properties The auxiliary terminals are made of 63 IACS Internationa...

Page 9: ...he nickel plating and mechanical deformation of the pin fin structure should be strictly avoided As shown in the figure below the pin fin array is on the module base plate to get maximum heat exchange...

Page 10: ...eeded for mounting the HybridPACKTM 2 on the cooler The contact surface of the heat sink should not exceed the following values referenced to a length of L 100mm Surface flatness 50 m Surface roughnes...

Page 11: ...N 2010 03 r 2009 Application Note AN 2010 08 V2 0 August 2010 Figure 7 A design example of fluid cooling system...

Page 12: ...th the red colour This gap should be minimized as well Figure 8 Cross section view of HybridPACKTM 2 and the heat sink Within the shown area A certain distances should be minimized in order to obtain...

Page 13: ...hread and their typical friction factors of G 0 2 0 25 G friction coefficient thread in heat sink Mmin 3Nm to Mmax 6Nm For a good thermal contact to the heat sink the following procedure is recommende...

Page 14: ...lete combination screws These should be tightened with the recommended torque of Mmin 2 5 Nm to Mmax 5 0 Nm When selecting the screws length the layer thickness of the connected parts has to be subtra...

Page 15: ...11 in which a bus bar is connected to the power terminals in such a way that only a low force is applied to them even during shock or vibration conditions The power terminals can withstand the force F...

Page 16: ...3 1 class 1K2 should be assured for the recommended storage time of max 2 years Max air temperature Tmaxair 40 C Min air temperature Tminair 5 C Max relative humidity 85 Min relative humidity 5 Conden...

Page 17: ...code which is machine readable with conventional 2D reader or scanner The readers are capable of reading low contrast marks damaged codes and even codes on severely compromised surfaces On the pictur...

Reviews: