background image

 

N 2010-03 

r 2009

 

Application Note AN 2010-08 

V2.0, August 2010

Application of the Liquid Cooling System

 

 

The power loss occurring in the module has to be dissipated in order not to exceed the 
maximum permissible temperature specified in the datasheet during switching (T

vj_op 

= 150 

°C) in operation. Therefore, the design of cooling system/heat sink is of great importance to 
achieve good performance.  

HybridPACK

TM

 2 differs from other power modules because of pin-fin array on the base plate, 

which makes liquid cooling very effective in sense of thermal performance.  The base plate is 
made of copper (Cu) material with nickel (Ni) plating. The pin fin structure is suitable for 
cooling fluids like water/ethylenglycol mixture. 

PLEASE NOTE: During the mounting process damages of the nickel plating and mechanical 
deformation of the pin fin structure should be strictly avoided. 

As shown in the figure below the pin-fin array is on the module base plate to get maximum 
heat exchange effect. An O-ring sealing type (202 x 64.2 x 3 )mm e.g. from company 
Trelleborg (part number 

DRYD001590E768U

) should be utilized on the heat sink in order to 

confirm waterproof of the fluid cooling system. Such O-ring is held in a groove, which 
surrounds the tray that holds the pin fin array, and this groove should be restricted to the 
region on the heat sink that corresponds to the region around the pin fin structure see the 
drawings below. With in this region there should be no contamination, scratches or other 
base plate damages. 
 
PLEASE NOTE:

 

IFX does not recommend the usage of a silicon gasket or other sealing 

methods. The usage of sealing methods different then O-ring may cause damage on 
HybridPACK™  2 module. 

 

 

Figure 5 

Technical drawing of HybridPACK

TM

 2 bottom side.  

Summary of Contents for HybridPACK 2

Page 1: ...Application Note AN 2010 08 V2 0 August 2010 HybridPACK 2 General Information and Mounting Instruction IFAG ATV OPEV...

Page 2: ...est Infineon Technologies Office Infineon Technologies Components may only be used in life support devices or systems with the express written approval of Infineon Technologies if a failure of such co...

Page 3: ...ng a Driver Board onto the Module 6 4 Application of the Liquid Cooling System 9 5 Screws to Mount the Module to the Heat Sink 12 6 Mounting the Module to the Heat Sink 13 7 Connecting the Bus Bars to...

Page 4: ...en for short times may not be exceeded as this may lead to destruction of the component Moreover this application note cannot cover every type of application and condition Hence the application note c...

Page 5: ...N 2010 03 r 2009 Application Note AN 2010 08 V2 0 August 2010 mm 0 0 25 0 35 1 Figure 1 Proposal for designing a driver board for HybridPACK 2 module...

Page 6: ...lf trapping screw with 3 mm diameter and 10mm length should be used for example type Delta PT 30x10 from EJOT Position of the mounting self tapping screws Position of the guidance holes 1 2 3 4 5 6 7...

Page 7: ...o this sequence of assembly the mechanical strain to the solder points can be minimised During the entire soldering process care needs to be taken that neither a too high soldering temperature nor a t...

Page 8: ...tructure of the auxiliary terminals Due to the specific requirements of the JST connector the auxiliary terminals have the following properties The auxiliary terminals are made of 63 IACS Internationa...

Page 9: ...he nickel plating and mechanical deformation of the pin fin structure should be strictly avoided As shown in the figure below the pin fin array is on the module base plate to get maximum heat exchange...

Page 10: ...eeded for mounting the HybridPACKTM 2 on the cooler The contact surface of the heat sink should not exceed the following values referenced to a length of L 100mm Surface flatness 50 m Surface roughnes...

Page 11: ...N 2010 03 r 2009 Application Note AN 2010 08 V2 0 August 2010 Figure 7 A design example of fluid cooling system...

Page 12: ...th the red colour This gap should be minimized as well Figure 8 Cross section view of HybridPACKTM 2 and the heat sink Within the shown area A certain distances should be minimized in order to obtain...

Page 13: ...hread and their typical friction factors of G 0 2 0 25 G friction coefficient thread in heat sink Mmin 3Nm to Mmax 6Nm For a good thermal contact to the heat sink the following procedure is recommende...

Page 14: ...lete combination screws These should be tightened with the recommended torque of Mmin 2 5 Nm to Mmax 5 0 Nm When selecting the screws length the layer thickness of the connected parts has to be subtra...

Page 15: ...11 in which a bus bar is connected to the power terminals in such a way that only a low force is applied to them even during shock or vibration conditions The power terminals can withstand the force F...

Page 16: ...3 1 class 1K2 should be assured for the recommended storage time of max 2 years Max air temperature Tmaxair 40 C Min air temperature Tminair 5 C Max relative humidity 85 Min relative humidity 5 Conden...

Page 17: ...code which is machine readable with conventional 2D reader or scanner The readers are capable of reading low contrast marks damaged codes and even codes on severely compromised surfaces On the pictur...

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