Industrial Rivet & Fastener Co. RK-797 Series Manual Download Page 11

 

 

2.13

 

Lithium Ion Battery 

Warning! 

Please observe the following when handling the provided lithium ion 
batteries. 

 
 

a)

 

Use only devices recommended by the manufacturer to charge the 
batteries. 

Using an improper charger may ruin the battery. 

 

b)

 

Use

 

the

 

correct

 

batteries

 

in

 

the

 

power

 

tools.

 

Using other batteries may 

result in injury and fire hazard. 
 

c)

 

If

 

the

 

battery

 

is

 

not

 

used

 

for

 

an

 

extended

 

period,

 

it

 

should

 

not

 

remain

 

in the charger or in the tool. 

If it is expected that the riveting tool will remain 

unused for more than 3 hours, the battery must be removed. Failure to do so 
entails the risk of permanent battery damage. 
 

d)

 

For

 

safety

 

reasons,

 

the

 

lithium

 

ion

 

battery

 

should

 

not

 

remain

 

in

 

an

 

active

 

charging

 

device for more than 36 hours. 

After charging, remove the 

battery from the charger as soon as possible. 
 

e)

 

An

 

empty

 

battery

 

should

 

not

 

remain

 

in

 

the

 

tool

 

or

 

in

 

an

 

unpowered

 

charging

 

device 

for

 

an

 

extended

 

period

 

of

 

time

.

 

In both cases, the 

residual current flow 

may completely discharge and ruin the battery. 

 

f)

 

If

 

possible,

 

recharge

 

the

 

lithium

 

ion

 

battery

 

immediately

 

after

 

use

 

and

 

do not store 

when

 

empty.

  

If the battery is stored separately from the 

tool and the charger, it will retain its charging capacity for a longer time. 
(Maximum loss 5% per year) 
 

g)

 

Always

 

transport

 

the

 

battery

 

separately

 

from

 

the

 

tool

 

whenever

 

possible.

 

This ensures that the tool is not accidentally switched on, thus 

preventing the battery from discharging. 

 

h)

 

Do

 

not

 

expose

 

the

 

lithium

 

ion

 

battery

 

to

 

high

 

temperatures

 

(120°F/50°C)

 

or

 

direct sunlight.  

If the battery temperature exceeds 

120°F/50°C during operation (charging or discharging), it must be removed 
from the charger or riveting tool immediately. 
 

i)

 

Keep

 

unused

 

batteries

 

away

 

from

 

paper

 

clips,

 

coins,

 

keys,

 

nails,

 

screws

 

or

 

other

 

small

 

metal

 

objects

 

that

 

could

 

create

 

a

 

short

 

circuit

 

between

 

the

 

battery

 

contacts.

 

Do

 

not

 

open

 

or

 

short

circuit

 

the

 

battery.

  

A short circuit between the battery contacts may result in 

burns, fire 

or explosion.  

 

Summary of Contents for RK-797 Series

Page 1: ...INDUSTRIAL RIVET FASTENER CO RIVETING TOOL MANUAL MODEL RK 797 MANUALVERSION 1 5...

Page 2: ...e Stroke 25mm 25mm Setting Force 18kn 18kn Drive Brushless DC motor Brushless DC motor Lighting Power LED Power LED Battery Li Ion 18V Li Ion 18V Weight 1 9 kg w o battery 2 0 kg w o battery Applicati...

Page 3: ...hen Using This Tool 3 2 6 Electrical Hazards 4 2 7 Basic Safety Measures 4 2 8 Electrical Safety 5 2 9 Personal Safety 5 2 11 Use and care of the power tool 6 2 12 Service 6 2 13 Lithium Ion Battery 7...

Page 4: ...Error Bookmark not defined 6 LED STATUS LIGHT 20 7 QUICKDRAW FUNCTION 21 7 1 Enabling QuickDraw 21 8 DRAWINGS 22 8 1 Main Components 22 8 2 Drive Shaft Assembly PRIV B1 23 8 3 Limit Switch Circuit Bo...

Page 5: ...siness disruption due to failure to adhere to the instructions contained in this document Should you Nonetheless encounter problems please contact us and we will do our utmost to assist you 1 1 Intend...

Page 6: ...sport storage assembly placement into service operation and maintenance of the tool Unauthorized modifications to the tool Improperly performed repair work Catastrophic events beyond human control and...

Page 7: ...ould be aware of the basic work safety and accident prevention rules prior to commencing work 2 4 Personnel Training Personnel must be trained and briefed before operating this tool Personnel responsi...

Page 8: ...o tools powered from a wall outlet with power cord and battery powered tools without a power cord 1 Keep your working area clean and well lighted A cluttered or poorly illuminated working area may res...

Page 9: ...en operating the tool can result in serious injury 2 Always wear personal protective gear and safety goggles Wearing personal protective gear appropriate to the type of tool and the work being perform...

Page 10: ...am less frequently and are easier to operate 7 Follow these instructions when using the tool and accessories Take into account the working conditions and the work to be performed Using power tools for...

Page 11: ...ng device for an extended period of time In both cases the residual current flow may completely discharge and ruin the battery f If possible recharge the lithium ion battery immediately after use and...

Page 12: ...or years to come approx 700 1000 charging cycles Avoid completely discharging or overcharging the lithium ion batteries under all circumstances Doing so will prematurely will ruin them 2 14 Battery Ch...

Page 13: ...a wear a safety harness be mindful of falling rivets and avoid dropping the tool Failure to do so could result in injury and substantial damage 4 Remove the battery before cleaning or performing gener...

Page 14: ...ADAPTERS RK7971 NA Nose Adapter included with Model RK 797 1 without force sensor RK7973 NA Nose Adapter included with Model RK 797 3 with force sensor POS NOSE ASSEMBLIES purchased as an option MG06...

Page 15: ...11 3 3 Freeset Anatomy POS Description 1 Nose Assembly not included Nose Adapter included 2 Serial Number 3 Mandrel Collector 4 Model Number 5 Status LED 6 Trigger 7 Worklight 8 Battery...

Page 16: ...797 1 RK 797 3 Device Stroke 25mm 25mm Setting Force 18kn 18kn Drive Brushless DC motor Brushless DC motor Lighting Power LED Power LED Battery Li Ion 18V Li Ion 18V Weight 1 9 kg w o battery and nos...

Page 17: ...e are no obvious defects The battery is correct for the riveting tool and shows no damage The nosepiece fi ts the rivets to be used If the rivet does not fi t into the nosepiece or is too loose anothe...

Page 18: ...14...

Page 19: ...r use force when attaching the battery If the battery does not slide into place it is not correctly aligned In this case remove the battery and guide it once again into the grooves To remove the batte...

Page 20: ...tainer can be opened and closed through turn left or right Turn the collection container by hand to the left or right to remove it After emptying the container it can be mounted in the same way it was...

Page 21: ...orrect orientation 3 Press the riveting tool over the lockbolt so the grooves enter the nose of the tool until the lockbolt collar rests firmly against the nose Maintain light pressure during the rive...

Page 22: ...ll receive a certificate as evidence of this training 2 Only original genuine RivetKing Freeset parts are to be used in repairs of the tool components Nose pieces may be supplied by RivetKing or other...

Page 23: ...sembly according to manufacturer instructions Clean with mineral based cleaning agent and check wear off all components Replace as necessary and re install in the reverse order 5 5 Cleaning the Jaws C...

Page 24: ...20 6 LED STATUS LIGHT RK 797 1 Models The LED Status light is located below the mandrel container The following signals can be output during operation...

Page 25: ...when the rivet has broken even before the stroke capacity is reached The tool will return to home position when it has recognized the lockbolt has broken This feature can be enabled or disabled 7 1 En...

Page 26: ...22 8 DRAWINGS 8 1 Main Components...

Page 27: ...23 8 2 Drive Shaft Assembly PRIV B1 8 3 Limit Switch Circuit Board PRIV B3...

Page 28: ...24 8 4 Drive Unit Assembly PRIV B2...

Page 29: ...25 8 5 Motor Assembly Main Circuit Board PRIV B4 8 6 Mandrel Container Assembly PRIV B5...

Page 30: ...26 8 7 Mandrel Container Holder PRIV B6 8 8 Tool Holder PRIV B8...

Page 31: ...27 8 9 Nose Assembly Parts...

Page 32: ...stributor you have purchased the tool from as list price discounts are not offered when purchased from RivetKing directly Please have the following ready when preparing to order spare parts Model Seri...

Reviews: