Industrial Rivet & Fastener Co. RK-797 Series Manual Download Page 10

 

 

2.11

 

Use and care of the power tool 

1.

 

Do not overload the tool.

 Use the appropriate tool for your work. Using the 

correct tool allows you to perform 

your work more efficiently and safely. 

2.

 

Do

 

not

 

use

 

a

 

power

 

tool

 

that

 

has

 

a

 

defective

 

power

 

switch.

  

Power 

tools that cannot be switched on and off are dangerous and must be repaired. 

3.

 

Remove

 

the

 

battery

 

before

 

changing

 

tool

 

settings,

 

replacing

 

accessory

 

parts

 

or storing.

 By doing this, you can prevent the tool from 

starting accidentally. 

4.

 

Keep unused tools out of the reach of children.

 Do not allow anyone to use 

the tool who is unfamiliar with it or has not read this document. Power tools 
are hazardous when used by inexperienced persons. 

5.

 

Maintain the tool carefully.

 Make sure that moving parts are in good working 

condition and do not jam, and check for broken or damaged parts that may 
impair proper function. Ensure that any damaged parts are repaired before 
using the tool.  
Poorly maintained power tools are responsible for many accidents. 

6.

 

Keep tools clean.

 

Carefully maintained tools jam less frequently and are 

easier to operate. 

7.

 

Follow

 

these

 

instructions

 

when

 

using

 

the

 

tool

 

and

 

accessories.

 

Take 

into account the working conditions and the work to be performed. Using 
power tools for unintended purposes may be hazardous. 

8.

 

Use the correct tool.

 

Do not use tools with insufficient power to perform 

the task.  

Do not use tools for purposes and work for which they are not 

intended.     

9.

 

Check your tool for damage.

 

Before using the tool, check for damaged 

parts and ensure that safety equipment 

is in good working order and 

functions as intended. Check that moving parts are in working order and do not 
jam, that all parts are properly mounted and none are broken, and that all 
conditions are correct for operating the tool. 

Damaged protective equipment 

and parts should be properly repaired by a customer 

service workshop 

or 

replaced, unless this document specifies otherwise. 

Damaged power 

switches must be replaced by a customer service workshop. Do not use a tool if 
the start switch does not function properly. 

2.12

 

Service 

Warning! 

All repairs should be carried out by qualified personnel, using only original 
replacement parts available from Industrial Rivet and Fastener Co.  Doing 
this will ensure that the tool safety is maintained. 

Summary of Contents for RK-797 Series

Page 1: ...INDUSTRIAL RIVET FASTENER CO RIVETING TOOL MANUAL MODEL RK 797 MANUALVERSION 1 5...

Page 2: ...e Stroke 25mm 25mm Setting Force 18kn 18kn Drive Brushless DC motor Brushless DC motor Lighting Power LED Power LED Battery Li Ion 18V Li Ion 18V Weight 1 9 kg w o battery 2 0 kg w o battery Applicati...

Page 3: ...hen Using This Tool 3 2 6 Electrical Hazards 4 2 7 Basic Safety Measures 4 2 8 Electrical Safety 5 2 9 Personal Safety 5 2 11 Use and care of the power tool 6 2 12 Service 6 2 13 Lithium Ion Battery 7...

Page 4: ...Error Bookmark not defined 6 LED STATUS LIGHT 20 7 QUICKDRAW FUNCTION 21 7 1 Enabling QuickDraw 21 8 DRAWINGS 22 8 1 Main Components 22 8 2 Drive Shaft Assembly PRIV B1 23 8 3 Limit Switch Circuit Bo...

Page 5: ...siness disruption due to failure to adhere to the instructions contained in this document Should you Nonetheless encounter problems please contact us and we will do our utmost to assist you 1 1 Intend...

Page 6: ...sport storage assembly placement into service operation and maintenance of the tool Unauthorized modifications to the tool Improperly performed repair work Catastrophic events beyond human control and...

Page 7: ...ould be aware of the basic work safety and accident prevention rules prior to commencing work 2 4 Personnel Training Personnel must be trained and briefed before operating this tool Personnel responsi...

Page 8: ...o tools powered from a wall outlet with power cord and battery powered tools without a power cord 1 Keep your working area clean and well lighted A cluttered or poorly illuminated working area may res...

Page 9: ...en operating the tool can result in serious injury 2 Always wear personal protective gear and safety goggles Wearing personal protective gear appropriate to the type of tool and the work being perform...

Page 10: ...am less frequently and are easier to operate 7 Follow these instructions when using the tool and accessories Take into account the working conditions and the work to be performed Using power tools for...

Page 11: ...ng device for an extended period of time In both cases the residual current flow may completely discharge and ruin the battery f If possible recharge the lithium ion battery immediately after use and...

Page 12: ...or years to come approx 700 1000 charging cycles Avoid completely discharging or overcharging the lithium ion batteries under all circumstances Doing so will prematurely will ruin them 2 14 Battery Ch...

Page 13: ...a wear a safety harness be mindful of falling rivets and avoid dropping the tool Failure to do so could result in injury and substantial damage 4 Remove the battery before cleaning or performing gener...

Page 14: ...ADAPTERS RK7971 NA Nose Adapter included with Model RK 797 1 without force sensor RK7973 NA Nose Adapter included with Model RK 797 3 with force sensor POS NOSE ASSEMBLIES purchased as an option MG06...

Page 15: ...11 3 3 Freeset Anatomy POS Description 1 Nose Assembly not included Nose Adapter included 2 Serial Number 3 Mandrel Collector 4 Model Number 5 Status LED 6 Trigger 7 Worklight 8 Battery...

Page 16: ...797 1 RK 797 3 Device Stroke 25mm 25mm Setting Force 18kn 18kn Drive Brushless DC motor Brushless DC motor Lighting Power LED Power LED Battery Li Ion 18V Li Ion 18V Weight 1 9 kg w o battery and nos...

Page 17: ...e are no obvious defects The battery is correct for the riveting tool and shows no damage The nosepiece fi ts the rivets to be used If the rivet does not fi t into the nosepiece or is too loose anothe...

Page 18: ...14...

Page 19: ...r use force when attaching the battery If the battery does not slide into place it is not correctly aligned In this case remove the battery and guide it once again into the grooves To remove the batte...

Page 20: ...tainer can be opened and closed through turn left or right Turn the collection container by hand to the left or right to remove it After emptying the container it can be mounted in the same way it was...

Page 21: ...orrect orientation 3 Press the riveting tool over the lockbolt so the grooves enter the nose of the tool until the lockbolt collar rests firmly against the nose Maintain light pressure during the rive...

Page 22: ...ll receive a certificate as evidence of this training 2 Only original genuine RivetKing Freeset parts are to be used in repairs of the tool components Nose pieces may be supplied by RivetKing or other...

Page 23: ...sembly according to manufacturer instructions Clean with mineral based cleaning agent and check wear off all components Replace as necessary and re install in the reverse order 5 5 Cleaning the Jaws C...

Page 24: ...20 6 LED STATUS LIGHT RK 797 1 Models The LED Status light is located below the mandrel container The following signals can be output during operation...

Page 25: ...when the rivet has broken even before the stroke capacity is reached The tool will return to home position when it has recognized the lockbolt has broken This feature can be enabled or disabled 7 1 En...

Page 26: ...22 8 DRAWINGS 8 1 Main Components...

Page 27: ...23 8 2 Drive Shaft Assembly PRIV B1 8 3 Limit Switch Circuit Board PRIV B3...

Page 28: ...24 8 4 Drive Unit Assembly PRIV B2...

Page 29: ...25 8 5 Motor Assembly Main Circuit Board PRIV B4 8 6 Mandrel Container Assembly PRIV B5...

Page 30: ...26 8 7 Mandrel Container Holder PRIV B6 8 8 Tool Holder PRIV B8...

Page 31: ...27 8 9 Nose Assembly Parts...

Page 32: ...stributor you have purchased the tool from as list price discounts are not offered when purchased from RivetKing directly Please have the following ready when preparing to order spare parts Model Seri...

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