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18

19

MAINS SPARE PART LIST – 7.5T - 10T

PART NO.  PART CODE 

DESCRIPTION 

QTY.

EDCM813021B 

MAIN SHAFT  

1

XMRP002000BBL 

HOIST MOTOR 

1

PCCA053027B 

GEAR BOX PLATE OUTSIDE 

1

PCCA123029A 

GEAR BOX CASING TUBE 

1

EDCM133030B 

MOTOR END SHIELD ASSEMBLY 

1

ASFM12035000 

ALLEN SCREW (SHCS) M12*35 

11

FLSPWB120000 

FLAT SPRING WASHER B12 

18

KB0800700250 

KEY - BER 8*7*25 LG 

1

BBR160240000 

BALL BEARING 16024 

1

10 

EDCM373010A 

LOAD CHAIN WHEEL 

1

11 

INCRB0500000 

INTERNAL CIRCLIP B 50 

1

12 

EDDM133004B 

HOUSING COMPLETE FOR E.T. 

1

13 

EDCM133080A 

CHAIN GUIDE COMPLETE 

1

14 

ASHM12050000 

ALLEN SCREW (SHCS) M 12*50 

4

15 

SQSPW0120000 

SQURE SPRING WASHER 12MM 

7

16 

OS0300501000 

OIL SEAL 30*50*10 

1

17 

OS0901251200 

OIL SEAL 90*125*12 

1

18 

BBR062140000 

BALL BEARING 6214 

1

19 

EDCM003520B 

LOVE JOY FLEXIBLE COUPLING 

1

20 

PCCA053028B 

GEAR BOX PLATE INSIDE 

1

21 

KB1600100500 

KEY - BER 16*10*50 

1

22 

PCCA373024B 

DRUM GEAR  

1

23 

EXCRA0650000 

EXTERNAL CIRCLIP A 65 

2

24 

PCCA812221B 

1 BACK GEAR PINION *P300-22A 

1

25 

BBR064060000 

BALL BEARING 6406 

1

26 

EXCRA0300000 

EXTERNAL CIRCLIP A30 

1

27 

EDCM833272A 

GEAR BOX CAP FOR MAIN SHAFT 

1

28 

PCCA833271A 

GEAR BOX CAP FOR 2 BACK GEAR 

1

29 

FLSPWB060000 

FLAT SPRING WASHER B6 

16

30 

HBHM06020088 

HT HEX BOLT M6*20. GR 8.8 

4

31 

HBHM06016088 

HT HEX BOLT M6*16 

8

Hercules Hoists Limited ©2020

Note :- Due to continuous development and improvement specification listed above may be changed without notice

Indef CHAIN ELECTRIC HOIST

Hercules Hoists Limited ©2020

Note :- Due to continuous development and improvement specification listed above may be changed without notice

Indef CHAIN ELECTRIC HOIST

Summary of Contents for CH III

Page 1: ...TING MAINTENANCE INSTRUCTION MANUAL WITH SPARE PART LIST Guarantee will be void if not used as instructed in this manual w w w i n d e f c o m HEAVY DUTY CHAIN ELECTRIC HOIST CH III Capacity 2 5T 5T 7...

Page 2: ...t directly hazard related CAUTION These general instructions deal with the normal installation operation and maintenance situations encountered with the equipment described herein The instructions sho...

Page 3: ...ation This symbol indicates tips and useful information Warning Tag and Labels The warning tag illustrated below in Figure is supplied with each hoist and trolley shipped from the factory If the tag i...

Page 4: ...jury to the operator In extreme cases there might be a load drop A rope that has been worn by side pulls may also snap and lead to a loss in control of the load Cross pull or side pull may affect on m...

Page 5: ...ther Loosening of chain takes place Set the top limit switch so that safe headroom is maintained between hoist body and lower block 9 Angular Loading Check that equipment is not subjected to angular l...

Page 6: ...ood sealing compound to gear box plate allow it to dry for sometime before putting the parts together Load chain should be well lubricated at all times Lubricate the chain with any medium Viscosity oi...

Page 7: ...Remove or obliterate warning label Exceed fuse rating DO Test hoist travel limit devices at a start of each shift Position the Hoist so that lifting appliance is directly over the load Take load gentl...

Page 8: ...OIL SEAL 90 125 12 1 18 BBR062140000 BALL BEARING 6214 1 19 EDCM003520B LOVE JOY FLEXIBLE COUPLING 1 20 PCCA053028B GEAR BOX PLATE INSIDE 1 21 KB1600100500 KEY BER 16 10 50 1 22 PCCA373024B DRUM GEAR...

Page 9: ...6 55 2 PART NO PART CODE DESCRIPTION QTY 63 HBHM12035088 HT HEX NUT BOLT M 12 35 4 64 HNMM012000YZ HEX NUT M12 8 65 RC0200000000 RUBBER CORD 2DIA 2 66 XBAP0020PTA HOIST BRAKE 1 67 XLSE0010SLZ LIMIT SW...

Page 10: ...SEAL 90 125 12 1 18 BBR062140000 BALL BEARING 6214 1 19 EDCM003520B LOVE JOY FLEXIBLE COUPLING 1 20 PCCA053028B GEAR BOX PLATE INSIDE 1 21 KB1600100500 KEY BER 16 10 50 1 22 PCCA373024B DRUM GEAR 1 23...

Page 11: ...88 HT HEX NUT BOLT M 12 35 4 65 HNMM012000YZ HEX NUT M12 8 66 RC0200000000 RUBBER CORD 2DIA 2 67 XBAP0020PTA HOIST BRAKE 1 68 EDFL822221A AXEL FOR UPPER L C WHEEL 1 69 CCFL852122A LOCKING PLATE FOR AX...

Page 12: ...19 23 PACF193112A MODIFIED HT HEX BOLT 8 30 4 24 PACF833020B CLAMPING WASHER 1 25 HBHM08016088 HT HEX BOLT M8 16 7 26 PNC4133069A COUNTER WEIGTH 1 27 BTB511080000 THRUST BEARING 51108 1 28 PBCF113016...

Page 13: ...CODE DESCRIPTION QTY 1 PACF823017C WHEEL PINION 2 2 PBCF823018C PINION SHAFT 1 3 PBCF133001B SIDE PLATE ASSEMBLY GT SIDE 2 4 PBCF823015B WHEEL AXLE 2 5 FLSPWB300000 FLAT SPRING WASHER B30 4 6 BBR0630...

Page 14: ...SIDE PLATE 2 13 FLSPWB080000 FLAT SPRING WASHER B 8 15 14 ASFM08025000 ALLEN SCREW M 8 25 2 15 PCCF113016A BALL BEARING COVER 4 16 FLSPWB300000 FLAT SPRING WASHER B30 2 17 BBR063090000 BALL BEARING 63...

Page 15: ...17 PACF833021B BEARING HOUSING 1 18 BBR06003ZZ00 BALL BEARING 6003 ZZ 2RS 1 19 PBCF823018C PINION SHAFT 1 20 PACF823017C WHEEL PINION SQ HOLE 2 21 PCCZ133028C DRIVE SHAFT HOUSING 1 22 TPCM853117A HAN...

Page 16: ...TY 1 SCP060060000 SPLIT COTTER PIN 6 60 2 2 EDGN133601A BOGIE HOIST SUSPENSION ARM 1 3 CNM039040000 CASTEL NUT M39 2 Hercules Hoists Limited 2020 Note Due to continuous development and improvement spe...

Page 17: ...ODE DESCRIPTION QTY 0740603P LOWER BLOCK ASSLY 1 CDDT003447A HOOK WITH SAFETY LATCH ASSLY 1 2 CCDS003204A HOOK LATCH ASSLY 1 PART NO PART CODE DESCRIPTION QTY 0740606P LOWER BLOCK ASSLY 1 EDGU003012A...

Page 18: ...ernally may be with the help of spigot The hub 6 has to be fitted on shaft with the help of key and axial retainer circlip andRotor 9 onthat Stator 1 withArmatureAssembly 2 hastobefittedontheMounting...

Page 19: ...ould be noticed and avoided during preventive maintenance Typical case of stator fitting the half moon slot is to clear the bolt head brake housing fitment wrong which will obstruct the stator lateral...

Page 20: ...brake by securing the hand release in an open position 4 Do not operate brake in atmospheres with explosive gases and dusts or corrosive substances This brake can operate in non explosive dust or wit...

Page 21: ...RE0140SMA Schneider Make Overload Relay 7 10A Cat No LRD14 Hoist Motor 1 XORE0110SMA Schneider Make Overload Relay 0 63 1A Cat No LRD05 ET Motor 1 XLSE0010SLZ Indef Make Limit Switch Element 1NO 1NC N...

Page 22: ...ET Motor 1 XACP0630SMA Schneider Make Contactor 18A 24VAC Cat No LC1D18 B7 Master Hoist Motor 3 XACP0620SMA Schneider Make Contactor 9A 24VAC Cat No LC1D09 B7 ET Motor 2 XORE0140SMA Schneider Make Ov...

Page 23: ...onday Friday service indef com ANYTIME www indef com service ANYTIME HERCULES HOIST S LIMITED Issue OOO Revision R0 Revision summary Issue 04 07 2020 Revision Date Date WARRANTY VALID ONLY IF INSTALLA...

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