Immergas LUXOR 16 Manual Download | Manualshive

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LUXOR

34

.it CT S

24

LUXOR PRACTICAL WIRING DIAGRAM

KEY:

M1 - Auger motor

M2 - Boiler pump

M3 - Flue extraction fan

ALS - Door switch

ALP - Water thermostat

ALC2 - Pressure switch

RT

- Puffer probe

WT - Water temperature probe

SF

- Flue temperature probe

LR

- Glow plug

CN - Connector

RC - Room thermostat (optional)

Colours of wires:

RED - Red

BLK - Black

BLUE - Blue

BRN - Brown

Y/G - Yellow / Green

WHT - White

mesh

filter

230V

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Summary of Contents for LUXOR 16

Page 1: ...PELLET BOILERS LUXOR Pellet boilers ...

Page 2: ......

Page 3: ...NG PRINCIPLE 19 15 FEATURES OF THE INTEGRATED PELLET TANK 20 16 LUXOR TECHNICAL DATA 21 17 PRODUCT LABELLING 24 18 AVAILABLE HEAD FLOW RATE GRAPHICS 26 19 SYSTEM MINIMUM WATER CONTENT AND PUFFER PROBE 27 20 CONTROL PANEL 28 21 SAFETY DEVICES 29 22 P C B FUNCTIONS 31 23 NOTES ON MAINTENANCE AND CLEANING 32 24 LUXOR PRACTICAL WIRING DIAGRAM 34 25 OPTIONAL 35 26 COMBINED STORAGE TANK UNIT FEATURES PU...

Page 4: ... gaseous organic carbon compounds OGC and powder produced Class 5 is the only one that can benefit from the Conto Termico 2 0 alternatively the LUXOR series boilers can also benefit from the tax deductions in force Combined with a puffer and possibly with a thermal solar sys tem high levels of efficiency can be achieved both from an eco logical and performance point of view The thermal system can ...

Page 5: ...tors placed inside the smoke pipes driven by a manual pipe scraper lever Brazier with cast iron crucible removable for its cleaning Practical ash drawer under the crucible where combustion takes place High efficiency heat exchanger characterised by wide water passages and relative low clogging risks Wide modulation range up to about 20 for the LUXOR 33 model Integrated pellet tank with loading aug...

Page 6: ...ges by means of a main fuse IPX 4D electrical insulation rating 2 5 bar safety valve and 8 litre diaphragm expansion vessel expansion tank integrated as standard Other standard devices and functions present puffer NTC probe 100 C water limit NTC probe 100 C water manual reset safety thermostat flue temperature probe polarised thermocouple flue pressure switch to check correct fan and flue exhaust ...

Page 7: ...use with 6mm diameter 30 mm long pellets having maximum 6 humidity Store the pellets away from sources of heat and not in humid areas or explosive environments It is recommended to use EN PLUS A1 certified pellets ac cording to ISO 17225 2 3 QUALITATIVE FEATURES OF THE PELLET Parameter U M EN PLUS A1 EN PLUS A2 Diameter D mm 6 1 6 1 Length L mm 31 5 L 40 31 5 L 40 Water content M tq 1 10 10 Ashes ...

Page 8: ...Y REF Description A1 System flow A2 System return C Pressure discharge valve D Combustion air intake E Flue gas exhaust F Position of main power supply switch G Control panel H Water temperature probe I Thermostat SYSTEM RETURN SYSTEM FLOW ...

Page 9: ...REF Description A1 System flow A2 System return C Pressure discharge valve D Combustion air intake E Flue gas exhaust F Position of main power supply switch G Control panel H Water temperature probe I Thermostat SYSTEM RETURN SYSTEM FLOW A2 A1 ...

Page 10: ... REF Description A1 System flow A2 System return C Pressure discharge valve D Combustion air intake E Flue gas exhaust F Position of main power supply switch G Control panel H Water temperature probe I Thermostat A2 A1 SYSTEM RETURN SYSTEM FLOW ...

Page 11: ...valves on the system flow and return for easy routine and or extraordinary maintenance In addition it is also necessary to install a draining valve to empty the boiler NOTE the drain of the safety valve can be conveyed with the flexible hose even in a higher position using a pre section next to the system flow pipe to facilitate connection of the valve drain without creating counter slopes if it i...

Page 12: ... B hot ensuring a nominal temperature to the AB generator boiler return ATTENTION All LUXOR models are EN 303 5 certified and have overcome the safety tests provided by the standard having in particular met the test referred to in point 5 14 rapid dis connection system It is therefore not necessary to provide coils or thermal safety discharges Technical Data Max operating pressure 6 bar Max operat...

Page 13: ... in force The minimum volume of the room where to install the appli ance is indicated by the manufacturer and however it is greater than 15 m3 Also check that the room floor is suitable to withstand the weight of the boiler It is also necessary that at least as much air as required for regular combustion enters the room therefore make openings in the room walls with a free section of at least 6 cm...

Page 14: ... installation room the simultaneous use of the heat generator is forbidden where there is a risk that one of the two rooms has negative pressure with respect to the other it is not permitted to install in bedrooms or bathrooms for hydraulic connections it is advisable to use pipes with adequate diameter the boiler is equipped a flue gas fan for extracting exhaust gases and works with a negative pr...

Page 15: ...with discharge from overhead hoods It is forbidden to install the combustion product s exhaust di rected to the wall or towards closed spaces and open air The flue duct must be minimum 400 mm away from flammable construction or heat sensitive elements In particular it is recommended to check the chimney data nameplate for the safety distances to respect in the presence of combustion materials and ...

Page 16: ...th materials that can withstand mechanical stress heat action of combustion products and their condensate over time 12 CONNECTION TO THE CHIMNEY be made with waterproof materials against flue gas conden sate thermally insulated and suitable to withstand normal mechanical stress over time have a vertical performance with axis deviations not exceeding 45 and without constrictions must be suitable fo...

Page 17: ...c fibre or equivalent resistance up to 400 C GOOD Refractory chimney with double insulating chamber and external sleeve in lightweight concrete made from a clay type of honeycomb material Chimney pot Check that a windproof chimney pot is installed according to the regulations in force The chimney pot is a vital element for the heating appliance to operate well it is recommended to have a windbreak...

Page 18: ... device automatically opens and allows air to enter the duct This dilutes the combustion products with consequent sta bilisation of the flue temperature and generates a controlled reduction of the draught until the desired value and preset on the regulator is reached The installation of this kit is recommended on chimneys with long sections e g over 10 m or with large diameters The draught regulat...

Page 19: ...where inside the carbon steel chamber resistant to very high temperatures the actual combustion takes place At first ignition or re ignition after a switch off for reaching the temperature there is an incandescent electrode which allows to fully automatically ignite the flame The electrode resistance located under the crucible heats the combustion air at a very high temperature hairdryer effect wh...

Page 20: ...XOR 28 LUXOR 33 90 75 60 45 30 15 0 70 litri 46 kg 92 litri 60 kg 92 litri 60 kg 123 litri 80 kg 123 litri 80 kg 15 FEATURES OF THE INTEGRATED PELLET TANK TECHNICAL DATA LUXOR 16 LUXOR 20 LUXOR 24 LUXOR 28 LUXOR 33 Pellet consumption at maximum power kg h 3 37 3 9 4 8 5 5 6 4 Pellet consumption at minimum power kg h 1 02 1 2 1 2 1 4 1 4 Combustion autonomy at maximum pow h 13 5 15 5 12 5 14 5 12 5...

Page 21: ... 31 Max operating pressure Bar 2 5 Expansion vessel capacity litres 8 Flue exhaust diameter mm 80 Air intake diameter mm 50 Central heating connection inch 3 4 Electric power supply V Hz 230 50 Max electrical absorption start up W 320 Electrical absorption at nominal power speed W 82 Electrical absorption in stand by W 2 5 Electric insulation rating IP X4D Return minimum temperature C 56 Noise acc...

Page 22: ...litres 50 50 5 Max operating pressure Bar 2 5 2 5 Expansion vessel capacity litres 8 8 Flue exhaust diameter mm 80 80 Air intake diameter mm 50 50 Central heating connection inch 3 4 3 4 Electric power supply V Hz 230 50 230 50 Max electrical absorption start up W 350 350 Electrical absorption at nominal power speed W 144 144 Electrical absorption in stand by W 5 5 Electric insulation rating IP X4...

Page 23: ...e min max C 64 133 5 64 137 2 Boiler water content litres 60 60 Max operating pressure Bar 2 5 2 5 Expansion vessel capacity litres 8 8 Flue exhaust diameter mm 100 100 Air intake diameter mm 60 60 Central heating connection inch 3 4 3 4 Electric power supply V Hz 230 50 230 50 Max electrical absorption start up W 350 350 Electrical absorption at nominal power speed W 162 162 Electrical absorption...

Page 24: ...LUXOR 24 LUXOR 16 LUXOR 24 LUXOR 28 LUXOR 20 LUXOR 16 14 kW A 18 kW LUXOR 20 A 22 kW A LUXOR 24 24 kW LUXOR 28 A 17 PRODUCT LABELLING ...

Page 25: ...LUXOR 25 LUXOR 33 LUXOR 33 A 29 kW ...

Page 26: ...duration and proper operation of the heat exchanger are the water s PH hardness conductivity and oxygen together with the system s processing residues any welding residues any oil present and corrosion products that can in turn cause damage to the heat exchanger In order to prevent this from happening you are recommended to before installation on new systems as well as old ones clean the system wi...

Page 27: ...erator with the following capacity Puffer volume 20 litres kW It also allows to use the energy and heat stored inside it to feed and meet different circuits also e g room central heating C H and DHW ensuring optimal system operation For this purpose the LUXOR 16 20 24 28 33 series boilers are supplied with a puffer probe The probe is linked to N AMB connector of the control board reachable removin...

Page 28: ...ct the control panel cable on the CN5 connector of the main P C B Description of buttons Button is used to ignite and or switch off the boiler and to exit the program Buttons and are used to adjust the temperature for displays and programming functions Buttons and are used to adjust the heat power Button SET is used to set the temperature and the programming functions The top and bottom display ar...

Page 29: ...king temperature 100 C the probe stops the supply of pellets Gearmotor if the gearmotor stops during the working phase the ALAR NO FIRE warning appears and the boiler continues to operate until the flame goes out as a result of no fuel and until it reaches the minimum cooling level The LUXOR series boilers are equipped with safety devices that intervene in case of malfunctions It is therefore forb...

Page 30: ...valve discharges air inside the boiler Electric safety the boiler is protected against sudden current fluctuations e g lightening by a main 4 A fuse that is found at the back of the boiler close to the power supply cable The electronic boards are also protected with other fuses Safety valve this valve intervenes to prevent hydraulic system overpressure If boiler or system pressure exceeds 2 5 bar ...

Page 31: ...is completely free clean and placed correctly Blackout If there is a blackout for a few seconds when the mains voltage is restored the boiler immediately returns to the operating state it had before the blackout If there is a blackout long enough for the flue gas temperature to drop below the reference value threshold 55 C when restored the boiler shuts down and ALAR NO FIRE is displayed System pr...

Page 32: ...he fan simply press for a few seconds or wait for the cleaning cycle to finish 255 seconds Use the special tool to clean the brazier from ashes or scale that may obstruct the air passage holes If the pellets finish in the tank unburnt pellets may accumulate in the brazier Always empty the brazier from residues before every ignition Remember that a brazier positioned and cleaned correctly can ensur...

Page 33: ...ation The ash drawer can be accessed by removing the two wing nuts that secure the inspection drawer Remove the drawer empty it and only clean the walls and corners with an ash vacuum or with special tools Then reassemble the drawer and secure the wing nuts making sure to seal it which is very important during operation Cleaning the deflector tile every 2 3 days The boiler is provided with a steel...

Page 34: ...action fan ALS Door switch ALP Water thermostat ALC2 Pressure switch RT Puffer probe WT Water temperature probe SF Flue temperature probe LR Glow plug CN Connector RC Room thermostat optional Colours of wires RED Red BLK Black BLUE Blue BRN Brown Y G Yellow Green WHT White mesh filter 230V ...

Page 35: ...kit 3 028491 Draught regulator kit recommended for LUXOR 16 20 24 28 33 on chimneys with long sections over 10 m 3 028488 Additional 350 litre 225 Kg pellet tank complete with auger Dimensions H x L x D 1520 x 566 x 962 mm 3 028487 Additional 500 litre 320 Kg pellet tank complete with auger Dimensions H x L x D 1520 x 962 x 962 mm 3 028486 Pellet loader control unit kit 3 028492 Level sensor kit 3...

Page 36: ...32 mm Probe holder profile Rigid insulation in polyurethane PU with thickness of 70 mm made of 2 covers that can be separated after the hinge and removed the containing yellow PVC sheath Technical note An expansion vessel must be envisioned that is appropriately dimensioned depending on the features of the heating system and the total content of the system KEY D Storage tank diameter H Storage tan...

Page 37: ...m2 3 3 DHW coil capacity l 16 5 Solar coil exchange surface m2 1 0 Solar coil capacity l 6 2 Empty weight kg 95 Full weight kg 390 Heat dispersion kWh 24 h 2 01 Specific dispersion Psbsol W K 1 87 Insulating material transmittance polyurethane W m K 0 023 Insulating thickness polyurethane mm 70 UB 300 V2 Storage Tank Unit technical data KEY 1 Solar panels coil 2 Domestic Hot Water production coil ...

Page 38: ...ed after the hinge and removed the containing yellow PVC sheath Technical note An expansion vessel must be envisioned that is appropriately dimensioned depending on the features of the heating system and the total content of the system KEY D Storage tank diameter H Storage tank height H1 Electric resistance connection height H2 Circulation group fixing height H3 Flow and return from solar panels A...

Page 39: ... coil exchange surface m2 1 8 Solar coil capacity l 11 1 Empty weight kg 164 Full weight kg 717 Heat dispersion kWh 24 h 2 69 Specific dispersion Psbsol W K 2 49 Insulating material transmittance polyurethane W m K 0 023 Insulating thickness polyurethane mm 70 UB 550 V2 Storage Tank Unit technical data KEY 1 Solar panels coil 2 Domestic Hot Water production coil 3 Insulating material 4 Probe holde...

Page 40: ...ved after the hinge and removed the containing yellow PVC sheath Technical note An expansion vessel must be envisioned that is appropriately dimensioned depending on the features of the heating system and the total content of the system KEY D Storage tank diameter H Storage tank height H1 Electric resistance connection height H2 Circulation group fixing height H3 Flow and return from solar panels ...

Page 41: ...pressure bar 3 Solar circuit maximum pressure bar 10 Maximum functioning pressure C 99 DHW coil exchange surface m2 5 45 DHW coil capacity l 27 Solar coil exchange surface m2 2 4 Solar coil capacity l 14 8 Empty weight kg 180 Full weight kg 913 Heat dispersion kWh 24 h 2 95 Specific dispersion Psbsol W K 2 73 Insulating material transmittance polyurethane W m K 0 023 Insulating thickness polyureth...

Page 42: ...LUXOR 42 566 540 962 1502 1520 280 402 1800 164 27 OPTIONAL PELLET TANK 350 LITRES 225 Kg The tanks can be installed right or left with respect to LUXOR ...

Page 43: ...LUXOR 43 962 540 962 1502 1520 280 798 1800 164 28 OPTIONAL PELLET TANK 500 LITRES 320 Kg The tanks can be installed right or left with respect to LUXOR ...

Page 44: ...XOR and thermal solar system installation combined with mixed zone high low temperature central heating system Installation of integrated system ideal for single dwelling with high coverage from renewable energy sources Room central heating C H operation LUXOR works on the entire inertial storage tank conveying the hot water directly into the top of the puffer The request of one of the two zones t...

Page 45: ... Upper part probe for DHW Domestic hot water optional code 3 019375 Example of LUXOR and condensing boiler installation for radiators central heating system Installation of integrated system ideal for single dwelling the boiler connection via coil avoid the sum of power for INAIL purposes Room central heating C H operation LUXOR and condensing boiler work independently on the puff er the first dir...

Page 46: ... expansion kit code 3 021547 In this case it will also be necessary to insert a flow switch or a contact thermostat that indicates that the pellet boiler is active This contact must be connected to the expansion kit appropri ately configured with address 4 as shown above When the contact is closed any generators present as AUDAX condensing boiler or electric resistances remain forced on stand by K...

Page 47: ...ighly recommended NOTE Depending on the specific design and installation conditions the diagrams and drawings provided in this documenta tion can require further integration or modifications according to that envisioned by the Standards and technical regulations in force and applicable as an example Collection R edition 2009 is stated It is the professional s responsibility to identify the provisi...

Page 48: ... can also use the following e mail address consulenza immergas com Immergas TOOLBOX The App designed by Immergas for professionals UNI EN ISO 9001 2008 CERTIFIED QUALITY SYSTEM Design manufacture and after sales assistance of gas boilers gas water heaters and relative accessories Immergas reserves the right to make any modifications to its models which are believed useful for the development of th...

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