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24/56 

 M880 ALL EN 2.7.2.docx 

REL13: 13 relay  DC model (PCB204) 

13 relay card: 

  10 relays (NC/NO contacts).  

  3 NO relays. (If a safety command is needed for these outputs, use the SERVICE’s SAFETY 

ENABLE relay). 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REL10AC: 10 relay AC model (PCB232) 

10 relay card: 

  10  relay  board  (NC/NO  contacts).  (Use  the  SAFETY  ENABLE  relay  on  the  service  board  if 

control is required)  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for M880 Series

Page 1: ...Radio Remote Control M880 User s Manual ...

Page 2: ...S AND DATA FEEDBACK CARDS 18 7 10 POWER SUPPLY CONNECTIONS OF HDC AND HAC RECEIVERS 19 7 11 ANALOG COMMAND BOARD PCB261 20 7 12 LOGIC BOARD PCB260 21 7 13 DATA FEEDBACK CARD PCB262 22 7 14 RELAY CARDS 23 7 15 BOARDS WITH SOLID STATE RELAYS MOSFET 25 7 16 POTENTIOMETER CARD M880DT2 26 7 17 CONNECTION DIAGRAMS FOR L RECEIVERS 27 7 18 M880 LDC VERSION PCB100 27 7 19 M880 LAC VERSION PCB130 28 7 20 RE...

Page 3: ...IB RADIO MODULE 2 4 GHZ 41 12 3 TRANSMITTER 42 12 4 M880 HDC M880 HAC RECEIVERS 44 12 5 M880 LDC M880 LAC RECEIVERS 46 12 6 CB3600 AC CB3600 DC BATTERY CHARGER FOR THOR2 ZEUS2 ARES2 AND KRON TRANSMITTERS 48 12 7 CB36NIMH BATTERY CHARGER FOR THOR2 ZEUS2 ARES2 AND KRON TRANSMITTERS 49 12 8 CB36NIMH G4 BATTERY CHARGER M880 G4L AND M880 G4S TRANSMITTERS 50 12 9 CB37LION BATTERY CHARGER FOR WAVE2 TRANS...

Page 4: ... radio remote controls can be used in various applications in the fields of mobile machines and the industry Applications vary from the simplest with the few digital ON OFF controls to the most complex with many mixed commands digital and analog plus data feedback They perfectly interface themselves of course with modern industrial automation systems and PLCs with the CANopen and CANbus protocols ...

Page 5: ...CC X Y W Z RECEIVER Output TYPE UNMANUFACTURED CASE or DIN RAIL N CABLE GLANDS P RECESSED MULTIPOLAR PLUG OUTPUT I TYPE MODULAR UNIT H INTEGRATED UNIT L DIN RAIL UNIT M UNIT RECEIVER WIRING NOT CABLED N INTERNAL WIRING I CABLE plug output S External wiring with DIN43650 P Receiving Antenna INTERNAL I EXTERNAL ON THE BOX WHIP S EXTERNAL WITH CABLE O Operating Frequency Wired F 433 MHz Europa E 2 4 ...

Page 6: ...is joysticks X Up to 7 single and dual axis joysticks NJ No joysticks L WAVE2 only Pushbutton transmitter with 10 or 12 buttons Start Stop S WAVE2 only Pushbutton transmitter with 6 or 8 buttons Start Stop E ARES2 only Transmitter with selectors buttons and potentiometers from 2 to 10 with STOP button C ARES2 only Transmitter with selectors buttons and potentiometers from 2 to 10 NO_STOP button nn...

Page 7: ...ALL TIMES IMET assumes no responsibility for the unlawful use of the radio remote control 3 1 Risk analysis It is necessary to evaluate the risks in order to establish the safety and health safeguard requisites concerning the machine using the radio remote control A risk analysis must be carried out when deciding whether an application can be radio controlled or not It should be carried out by qua...

Page 8: ...rmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the rece...

Page 9: ...t from penetrating and jeopardizing the safe operation of the radio remote control 6 2 Maintenance and internal checks After every year of use we recommend carrying out a general inspection of the radio remote control to be performed by qualified personnel Open the housings of the transmitting and receiving units and make sure that the gaskets are in good shape that the cable clamps are efficient ...

Page 10: ...sible Do not bypass the machine s safety systems follow the manufacturer s instructions Do not install the receiving unit too high above the ground 10 20 metres At these heights the unit may receive local radio signals that could disturb transceiving operations To prevent water infiltrations install the receiving unit vertically with the cable clamps and any other connections at the bottom as show...

Page 11: ...M880 ALL EN 2 7 2 docx 11 56 7 1 Receiving unit dimensions and drilling diagram M880 LAC and M880 LDC versions M880 HAC and M880 HDC versions 131 290 220 147 217 162 153 64 ...

Page 12: ...75 C Use ferrules for conductor ends if possible and make sure that the terminals are fastened tightly Consult the transmitting unit control diagram Annex T and the receiving unit wiring diagram Annex R to identify the equivalent actuators in both units In the HDC version the receiver is also intended to be electrically powered at a voltage of 24 VAC 50 60 Hz Connect it to an external source where...

Page 13: ...le point and far from metal structures Use a tuned antenna only and connect it to the receiver using an RG58 coaxial cable impedance 50 Only use the antennas supplied by IMET other types of antenna must be approved in conformity to the standard ETSI EN 300 200 2 1 2 3 4 5 P3540 SC MU 7 LX h SYMBOLS 1 Antenna whip 2 Fastening bracket 3 RG58 cable with protective sheath 4 Washer 5 Locking nut ...

Page 14: ...f a relay in the receiver that is monitored by the RX logic and that can be associated with the commands sent by the transmitter which in case of problems automatically stops the receiver as shown by the LEDs status Example 1 in series with control commands The Safety Enable introduces a redundancy which activates the safety function in case the control command relays fail to open Example 3 operat...

Page 15: ...M880 ALL EN 2 7 2 docx 15 56 Example 2 Alternative for special application Example 3 Wiring of the Safety Enable relay for DC applications ...

Page 16: ...ction Typical Uses Remarks TIMED RELAY The relay is activated for 5 seconds from the moment the radio remote control is switched off or has entered in passive emergency mode The T RELAY can be activated at switch off or with a 2 second delay Delayed STOP of combustion engine Engine deceleration SAFETY ENABLE The relay is activated only by an unstable command from a toggle switch button or joystick...

Page 17: ...NC NO NO C NC C NO NC C C NO NC 9 8 7 C NC NO NC NC C NO NO 10 C NC NO 12 NO C NO 13 C C NO 11 6 5 4 3 2 1 C NC NO NO C NC C NC NO NO C NC C NO NC C C NO NC 9 8 7 C NC NO NC NC C NO NO 10 C NC NO Vin VOut Vin VOut Vin VOut Vin VOut Vin VOut Vin VOut Vin VOut Vin VOut Vin VOut Vin VOut Vin VOut 10 7 8 9 1 2 3 4 5 6 11 Vin VOut 12 NO C C SAFETY ENABLE 5 6 7 8 1 2 3 4 VOut Vin VOut Vin VOut Vin VOut ...

Page 18: ...O NO NC 5 NO C NC C 4 3 NO C NC C NO NC 2 NC NO C 1 C NC NO NC NO C NO 10 Stop A Error A Stop B Error B Working POWER RF Busy ACH5 ACH6 ACH7 ACH8 ACH1 ACH2 ACH3 ACH4 NO C NC C NO NC 2 NC NO C 1 C NC NO NC NO C NO 10 NC 9 C NO 8 C NC 7 NC C NO NO NC 9 C NO 8 C NC 7 6 NC C NO NO NC 5 NO C NC C 4 3 NO C NC C NO NC 2 NC NO C 1 C NC NO 6 NC 5 NO C NC C 4 3 SAFETY ENABLE START HORN TIMED STOP C NC NO NO...

Page 19: ... START HORN NO C NC C NO C NC C NO NC NO NC E STOP A 12 NO C NO 13 C C NO 11 NO 10 C NC NO 12 NO C NO 13 C C NO 11 NO 10 C NC NO VOut Vin VOut Vin VOut 10 9 11 Vin VOut 12 NO C C SAFETY ENABLE START HORN NO C NC C NO C NC C NO NC NO NC E STOP A NO C NC NC NO C NO 10 NC 9 NC NO C NO 10 NC NO C NO 10 ...

Page 20: ...ting the appropriate IMET command modules Command modules M550C2 0 20mA 4 20mA current operated control M550C1 PWM current operated control M550V voltage operated control The frequency value of the PWM oscillator can be set by adjusting the R11 trimmer and shorting solder jumpers T1 T2 or T3 J22 test point is used for frequency measurement ...

Page 21: ...able Error B Generally OFF when flashing it reports uB error codes Stop B RED while uB is STOPPED GREEN while uB is WORKING Error A Generally OFF when flashing it reports uA error codes Stop A RED while uA is STOPPED GREEN while uA is WORKING RF Busy WHITE ON while the radio LINK is present POWER GREEN Power supply lamp Working BLUE ON if 12V PWR SUPPLY is active DIP SWITCH SW2 See 6 8 Settable ou...

Page 22: ...ng is selected by the solder jumpers T0 T7 and T8 T15 500 ohm Zin of current analog input the source must be able to supply at least 10V to the inlet of the card The trimmers R1 R8 are used for a fine adjustment The DIP SWITCH SW1 is set according to the customer s instructions Terminal Description CAN H CAN L Outputs for CAN BUS connection D0 D15 Digital inputs optocoupled 24V Zin 3 3k COM1 2 Com...

Page 23: ...epending on the user s requirements RELS 8 relay DC model with N 1 SAFETY ENABLE relay PCB203 8 relay card N C N O contacts with N 1 SAFETY ENABLE relay 8A on board REL10 10 relay DC model PCB202 10 relay card N C and N O contacts If a safety command is needed for these outputs use the SERVICE s SAFETY ENABLE relay ...

Page 24: ...d 10 relays NC NO contacts 3 NO relays If a safety command is needed for these outputs use the SERVICE s SAFETY ENABLE relay REL10AC 10 relay AC model PCB232 10 relay card 10 relay board NC NO contacts Use the SAFETY ENABLE relay on the service board if control is required ...

Page 25: ...MOSFET with N 1 SAFETY ENABLE relay on board PCB205 8 MOSFET board with SAFETY ENABLE relay on board 8 MOSFET NO output 1 on board SAFETY ENABLE relay NO contact MOS10S 10 MOSFET board PCB206 10 MOSFET N O board Note If safety control is needed use the SERVICE s SAFETY ENABLE relay ...

Page 26: ...te If safety control is needed use the SERVICE s SAFETY ENABLE relay 7 16 Potentiometer card M880DT2 Used for controlling tower cranes The potentiometer card lets you set the operating speeds independently Regolazione III velocita Regolazione IV velocita Regolazione II velocita Regolazione I velocita B A III IV V II I Com ...

Page 27: ...ion PCB100 Options on demand SYMBOL DESCRIPTION 11 30VDC IN Power supply input GND Ground connection F1 Power Supply fuse T4A L250V F5 Protection fuse 5VDC T1A L250V SAFETY ENABLE Safety Enable relay E STOP A E STOP A relay E STOP B E STOP B relay F2 F3 F4 Protection fuses E STOP and SAFETY_ENABLE T5A L250V START Output relay N O HORN Output relay N O N C HORN command TIMED RELAY N O N C relay CAN...

Page 28: ... Enable relay E STOP A E STOP A relay E STOP B E STOP B relay F2 F3 F4 Protection fuses E STOP and SAFETY_ENABLE T5A L250V START Output relay N O HORN Output relay N O N C HORN command TIMED RELAY N O N C relay CAN H CAN H Line CAN L CAN L Line D0 D7 Digital Inputs 0 20V AIN0 AIN3 Analog Inputs 0 10VDC SERIAL CONNECTION CABLE J2 2 RS485 DATA J2 3 RS485 DATA J2 4 12 Auxiliary power supply 12VDC Ima...

Page 29: ...d M880 LDC receivers The relays C3 and C4 can be configured as HORN and blinker by closing the jumpers N 20 relays board for LAC receiver PCB131 N 16 relays board fo LDC receiver PCB101 B1 B2 B3 B4 B5 B6 A8 A7 A6 A5 A4 A3 A2 A1 N 14 relays board for LDC receiver ...

Page 30: ...M550C1 PWM GAIN REG ANALOG CARD ANALOG CARD GAIN REG M550C2 Moduli di comando M550C2 comando in corrente 0 20mA 4 20mA M550C1 comando in corrente PWM M550V comando in tensione FREQ TestPoint SET FREQ 371 1000Hz 131 370Hz 50 130Hz N 6 ON OFF MOSFET n 4 ANALOG OUT PCB104 N 10 ON OFF MOSFET PCB102 N 8 ANALOG OUT PCB103 N 2 H MOTOR DRIVER PCB110 ...

Page 31: ...memory In this case the application sends an N code to the data feedback card regarding the message N to be sent and shown on the display of the transmitting unit 0x02 POS N 0x0d Ordine di invio XOR BYTE Description 0x02 A variable indicating the start of the message POS Position of the message s starting point on the display N Number of the message stored in the card data feedback card 0x0d A var...

Page 32: ...ansmitter except for M8 DIN units Make sure the mushroom head STOP button is not pressed and that no command is in the working position Power on the machine and the receiving unit Wait 2 seconds for the receiver to carry out the safety check If the check is successful the red Passive Emergency Stop A and B LEDs and the green Power Supply LED will stay on Turn on the transmitter with START and wait...

Page 33: ...ts can be excluded In this case the STOP circuit is downgraded to category 3 or PLd 8 6 Transmitter indicator LEDs The transmitter is issued with 3 LEDs that provide the following information Operating status Operating malfunctions Type of malfunction Battery exhausted Transmitting Unit Indication TX LED Status GREEN Off Transmitter off or damaged see 8 On Radio link established between receiver a...

Page 34: ...RF Busy White LED ON if the link between remote control and receiver is established Its intensity is proportional to the received signal s intensity If cable connected the RF Busy LED blinks at a fixed rate Power Supply Green LED On if POWER is ON Working Blue LED ON if radio link between receiver and remote control is established and the necessary power supply is present for the correct functioni...

Page 35: ...me for a battery that has been properly discharged is 2 3 hours depending on the residual charge and cell capacity The charge cycle ends when the yellow LED shuts off It is possible that while charging a battery that was completely empty the flashing yellow LED phase pre charge lasts several minutes If the flashing persists clean the golden battery contacts using a soft cloth If this problem conti...

Page 36: ...nking and the RF link LED on the RX side is ON Press the two frequency change controls CF at the same time see Annex T for identification and press and release the START button The yellow LED on the transmitter will flash at 1s periods and a BUZZER tone will sound Release the two controls CF the system turns to AFA mode automatically Select automatic Mode Press the START button or to abort the ope...

Page 37: ...434 275 MHz 04 433 150 MHz 27 433 725 MHz 50 11 434 300 MHz 05 433 175 MHz 28 433 750 MHz 51 12 434 325 MHz 06 433 200 MHz 29 433 775 MHz 52 13 434 350 MHz 07 433 225 MHz 30 433 800 MHz 53 14 434 375 MHz 08 433 250 MHz 31 433 825 MHz 54 15 434 400 MHz 09 433 275 MHz 32 433 850 MHz 55 16 434 425 MHz 10 433 300 MHz 33 433 875 MHz 56 17 434 450 MHz 11 433 325 MHz 34 433 900 MHz 57 18 434 475 MHz 12 4...

Page 38: ...le to change reduced speed levels for each joystick in real time in order to adapt the application s response to the load and precision needs required at the moment With the DSC reduced speed limits may vary within the minimum and maximum limits set in the hare mode DSC increases the reduced speed limit as long as the joystick is at the end of its stroke DSC decreases the reduced speed limit In th...

Page 39: ...e the frequency see Chap 9 Certain functions perform improperly See Annexes T and R Transmitting Unit Problem Possible Remedies Transmitting unit does not turn on Check battery charge Make sure no commands are in the working position when you press START Make sure the STOP button is not pressed At start up the LED lights up only while you press the Start button Check the contacts in the STOP butto...

Page 40: ...e to Strong disturbances on the transmission channel or a significant attenuation of the RF signal caused by an obstacle Excessive distance between transmitter and receiver out of range The receiver enters the passive emergency mode on its own opens the E STOP circuit and disables all the commands In AFA mode the radio remote control searches a free RF channel with which to establish a valid link ...

Page 41: ...ng distance 8 Error control 32 bit CRC Error non detection probability 1 832 x 10 11 T B V Available pairing addresses 131072 Operating temperature range of L type receivers 25 C to 60 C 13 F to 140 F Operating temperature range of H type receivers 25 C to 70 C 13 F to 158 F Operating temperature range of transmitters 25 C to 55 C 13 F to 131 F Storage temperature range 40 C to 85 C 40 F to 185 F ...

Page 42: ... architecture with a 5A fuse protection b JOYSTICK commands up to PLd Cat 3 ISO 13849 1 2006 6 2 6 architecture c Toggle sw and push btn commands up to PLc Cat 2 ISO 13849 1 2006 6 2 5 architecture d Toggle sw and push btn commands up to PLc Cat 1 ISO 13849 1 2006 6 2 4 architecture Status indicator and error LEDs Green power on Yellow diagnostic Blue LINK Status Commands Outputs 56 Max 3 Numbers ...

Page 43: ...RON 180x107x160 mm L W H Weight battery included M880 KRON 880 g max Dimensions M880 ARES2 143x80x143 mm mm L W H Weight battery included ARES2 E C M880 ARES2 E C 667 g max Dimensions M880 G4L 430x225x180 mm L W H Weight battery included M880 G4L 4000 g Dimensions M880 G4S 265x185x165 mm L W H Weight battery included M880 G4S 1950 g WAVE2 Power supply 3 7 VDC absorption 80 mA 300 mA with back ligh...

Page 44: ...time delay 120ms Command response time 120 ms Active Emergency intervention time 120 ms Passive Emergency intervention time 500 ms 1 Passive BACKPLANE system with on board POWER_SUPPLY Besides the control logic board and the service card up to 7 modular boards can be inserted customized configuration For each receiver 1 LOGIC Board 1 SERVICE Board 1 USER Board 16 optoisolated digital inputs 8 anal...

Page 45: ...ly accessible or when you do not want to open the case to access the data port NOTA 3 Inputs are managed by the user card SUH The technical data can be found on the SUH s data sheet NOTE 4 Electrical features of COMMANDS The number shown is the one managed by the logic board the real number could be limited by physical constraints i e on the mother board it is not possible to mount 4 DAC board for...

Page 46: ...tal inputs 8 0 24 VDC optoisolated Outputs Max number of control relays 20 Max number of control relays N C N O 4 with relay boards mod RLC 14 with boards mod RDC Max number of service relays NO 3 START CLAXON and T RELAY Max number of DC command drivers 20 MOSFET Max number of analog outputs 8 Proportional PWM Analog current and or Analog voltage Serial communication interfaces RS232 max 115200 B...

Page 47: ...30 STOP relay Safety enable relay Relay 2 NO 1 NO 1 NC NO 6A 130250V AC1 6A 130 250V AC1 12A 130 250V AC1 6A 28V DC1 6A 28V DC1 12A 28V DC1 Relay board for LAC receiver PCB131 Relay 16 NO 4 NC NO 8A 130 250V AC1 Relay board for LDC receiver PCB101 Relay 2 NO 14 NC NO 12A 28V DC1 Relays board for LDC receiver Relay 14 NO 16A 28V DC1 ON OFF MOSFET for LDC receiver PCB102 MOSFET 20 6A 28V L 0 or 2A 2...

Page 48: ...ing charge Charging current 650mA IMET battery Ni MH 3 6V 1 7 A h Max charging time 3 hours Type of charge PVD Casing protection degree IP30 Operating temperature during charge 0 C to 35 C 32 F to 95 F Storage temperature charger off and without battery 40 C to 85 C 40 F to 185 F Housing material UL94 V0 Dimensions 75x49x156 mm L W H Weight 250 g Weight including 230V AC transformer optional 491 g...

Page 49: ...ging time 2 45 hours Type of charge PVD Operating temperature during charge 0 C to 35 C 41 F to 113 F Storage temperature charger off and without battery 40 C to 85 C 40 F to 185 F Housing material UL94 V0 UL746C f1 Casing protection degree IP20 Dimensions 80x30x120 mm L W H Weight 250g Note A Battery Charger kit comes with an external EU power plug US UK or AUS on request On request a power cord ...

Page 50: ...rging time 2 35 hours Type of charge PVD Operating temperature during charge 0 C to 35 C 41 F to 113 F Storage temperature charger off and without battery 40 C to 85 C 40 F to 185 F Housing material UL94 V0 UL746C f1 Casing protection degree IP20 Dimensions 120x40x137 mm L W H Weight 344g Note A Battery Charger kit comes with an external EU power plug US UK or AUS on request On request a power cor...

Page 51: ... Type of charge TTDM JEITA range Operating temperature during charge 0 C to 45 C 32 F to 113 F Storage temperature charger off and without battery 40 C to 85 C 40 F to 185 F Case material UL94 V0 UL746C f1 Casing protection degree IP20 Dimensions 70x25x130 mm L W H Weight power supply not included 110g Note A Battery Charger kit comes with an external EU power plug option US UK or AUS on request A...

Page 52: ...e 5x20 T 5A L250V FS005 RX H DC PCB200 F1 fuse 5x20 T 6 3A L250V FS006 RELS PCB203 F1 fuse 5x20 T 5A L250V FS005 SERVDC PCB201 F2 fuse 5x20 T 5A L250V FS005 SERVDC PCB201 F3 fuse 5x20 T 5A L250V FS005 SERVDC PCB201 F1 fuse 5X20 T 6 3A FS006 MOSFET PCB206 13 3 HAC Receiver Description Item code Remarks F1 fuse 5X20 T 1 6A FS045 RX H AC PCB230 F1 fuse 5x20 T 6 3A L250V FS006 RELS PCB232 F1 fuse 5x20...

Page 53: ...rotecting the environment and facilitates recycling Exhausted batteries should be disposed of at the specific points of collection as required by law Illegal disposal of the product is punished in Italy by the penalties indicated in the Legislative Decree no 22 1997 Art 50 and subs implementing the European Directive 2002 96 CE 15 ANNEXES This manual is completed by the following annexes indicatin...

Page 54: ...54 56 M880 ALL EN 2 7 2 docx NOTE ...

Page 55: ...M880 ALL EN 2 7 2 docx 55 56 NOTE ...

Page 56: ...56 56 M880 ALL EN 2 7 2 docx ...

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