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ILMOR One-Drive, Owner'S Manual

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ILMOR One-Drive Owner'S Manual Download Page 14

SECTION 2

 ILMOR ONE-DRIVE OWNER’S MANUAL

2-2

 

© 6/2016 Ilmor Marine Engines, Version 1.0

Dealer/Distributor Responsibilities

In general, a dealer’s responsibilities to the customer include predelivery 

inspection and preparation such as:
•  Ensure that the vessel is properly equipped.
•  Prior to delivery, make certain that the Ilmor stern-drive and other 

equipment are in proper operating condition.

•  Make all necessary adjustments for maximum efficiency.
•  Familiarize the customer with the on-board equipment.
•  Explain and demonstrate the operation of the stern-drive and vessel.

COMPONENT IDENTIFICATION

Steering system

location

Transom assembly

Drive unit

Antiventilation

plate

Trim cylinder

I-CaPS electrode

Figure 2-1

Summary of Contents for One-Drive

Page 1: ...MARINE ENGINES ONE DRIVE OWNER S MANUAL...

Page 2: ...shing The illustrations used in this manual are intended as representative reference views only Moreover because of our continuous product improvement policy we may modify information illustrations an...

Page 3: ...of applications and are designed to reduce vibration and make your cruising more pleasurable To help you enjoy your Ilmor Marine products for many years to come please follow these recommendations Rea...

Page 4: ..._______________________________________________ Engine Model ________________________________________________ Engine Horsepower ___________________________________________ Propeller Number ___________...

Page 5: ...N PROTECTION 2 4 Galvanic Corrosion 2 4 Corrosion Control 2 4 Shore Power 2 5 Underwater Drive Coating 2 5 Additional Protection 2 6 Gear Housing Anodic Plates 2 7 Ventilation Plate Anode 2 7 Trim Cyl...

Page 6: ...orque Values 4 2 Torque Specifications 4 2 PERIODIC MAINTENANCE TABLE 4 3 GENERAL INSPECTION 4 4 POWER TRIM PUMP FLUID 4 5 PERIODIC MAINTENANCE PROCEDURES 4 5 Weekly 4 5 After Initial 50 Hours of Oper...

Page 7: ...ached to it make sure you order the new part and label at the same time This safety alert symbol appears with most safety statements It means attention become alert your safety is involved Please read...

Page 8: ...understand this Owner s Manual before you operate or service the engine or stern drive to ensure that you follow safe operating practices and maintenance procedures Safety signs and labels are additi...

Page 9: ...er for an engine that is shut down may rotate if any of the other engines are running Rotating parts can cause severe injury or death Never wear jewelry unbuttoned cuffs ties or loose fitting clothing...

Page 10: ...hutdown Keep hands and other body parts away from hot surfaces WARNING EXHAUST HAZARD Never block windows vents or other means of ventilation if the engine is operating in an enclosed area All interna...

Page 11: ...r stern drive performance and can help extend the life of the engine and stern drive NOTICE Always be environmentally responsible Follow the guidelines of the EPA or other governmental agencies for th...

Page 12: ...to lift the engine and stern drive as an assembly Use the engine lifting eyes to lift the engine and stern drive Only use the stern drive lifting eye to lift the stern drive as a separate component NO...

Page 13: ...ability of the stern drive while keeping your overall operating expenses to a minimum Individual operating habits and usage may increase the frequency of performing maintenance service condition Monit...

Page 14: ...l is properly equipped Prior to delivery make certain that the Ilmor stern drive and other equipment are in proper operating condition Make all necessary adjustments for maximum efficiency Familiarize...

Page 15: ...Serial Numbers The serial numbers are the manufacturer s keys to numerous engineering details which apply to your Ilmor stern drive When contacting Ilmor about service always specify model and serial...

Page 16: ...n electronic anticorrosion system I CaPS that protect the stern drive in moderate corrosive conditions However it is essential that the owner operator frequently monitor the anodes for wear inspect th...

Page 17: ...ng must be inspected at least once per year and when it is believed that an object was hit that may have caused damage Repair and repaint damaged areas immediately Observe the following precautions wh...

Page 18: ...External stern drive components may also be sprayed 3 Keep all lubrication points especially the steering system shift and throttle linkages well lubricated 4 Flush the coolant system periodically pr...

Page 19: ...nstalled on the underside of the antiventilation plate 1 Figure 2 4 Ventilation Plate Anode The ventilation plate anode Figure 2 5 1 is installed on the front of the drive shaft housing on top of the...

Page 20: ...SECTION 2 ILMOR ONE DRIVE OWNER S MANUAL 2 8 6 2016 Ilmor Marine Engines Version 1 0 Propeller Shaft Anode The propeller shaft anode Figure 2 7 1 is located behind the aft propeller 1 Figure 2 7...

Page 21: ...Operation Manual if so equipped Power Trim The power trim is used to accelerate the vessel onto plane reach the desired engine rpm or vessel speed and improve the performance of the vessel when there...

Page 22: ...l may be difficult to get on a plane and may bounce Trim and Tilt Trailering Switch Raising and lowering of the stern drive is controlled by the combination trim and tilt trailering switch The trim po...

Page 23: ...roblem still exists consult your authorized Ilmor Marine dealer or distributor 2 1 Figure 2 9 Ilmor Cathodic Protection System The Ilmor Cathodic Protection System I CaPS has a 20 A in line fuse Figur...

Page 24: ...travels in each revolution If for example the pitch is 20 each revolution of the propeller pushes the vessel 20 in through the water A 28 pitch is considered higher pitched and a 20 pitch propeller is...

Page 25: ...rust hub 7 Propeller shaft anode 4 Front propeller nut 8 Propeller shaft anode bolt and washer Figure 3 1 1 Apply a liberal coat of lubricant to the propeller shaft Recommended lubricants are shown in...

Page 26: ...PROPELLER WARNING The remote control must be in NEUTRAL and the starter key removed from the switch before removing and or installing the propeller 1 Place a wood block between the propeller blades an...

Page 27: ...s in the water and will keep the exhaust pipe engaged with the exhaust port of the drive Visual Checks A CAUTION If any problem is noted during the visual check the necessary corrective action should...

Page 28: ...gure 3 2 NOTICE If any water is visible at the bottom of the oil reservoir or appears at the oil fill drain plug and or if oil appears discolored consult your authorized Ilmor Marine dealer or distrib...

Page 29: ...igure 3 3 2 full line with specified fluid NOTICE Do not overfill 2 1 Figure 3 3 Description Where used MV8 series Quick Silver High Performance Gear Lube Oil reservoir Quick Silver is a registered tr...

Page 30: ...p Fluid NOTICE Always check the oil level with stern drive in the full DOWN TRIM IN position 1 Place the stern drive in full DOWN TRIM IN position 2 Observe the oil level in the reservoir The oil leve...

Page 31: ...he Power Trim Pump Fluid NOTE The power trim fluid does not require changing unless it becomes contaminated with water or debris Consult your authorized Ilmor Marine dealer or distributor if the power...

Page 32: ...R ONE DRIVE OWNER S MANUAL 3 9 6 2016 Ilmor Marine Engines Version 1 0 3 Add oil to bring the oil level to within the MIN and MAX lines on the reservoir Figure 3 6 2 2 3 1 Figure 3 6 4 Install the fil...

Page 33: ...iodic Maintenance Stern drive deterioration and wear occur in proportion to the length of time the stern drive has been in service and the conditions it is subjected to during operation Periodic maint...

Page 34: ...nd too little torque may cause a leak or component failure TORQUE CHARTS Standard Torque Values Nominal designation of screw thread Standard tightening torque M5 3 5 0 5 N m 2 6 0 4 lb ft M6 6 0 1 0 N...

Page 35: ...seawater inlet hole clean if necessary Inspect the anodes and replace if 50 percent eroded Replenish the oil in stern drive First time only Lubricate the propeller shaft and retorque the nut1 Touch up...

Page 36: ...omes first 4 Lubricate engine coupler every 50 hours if operated at idle for prolonged periods of time 5 Every 2 years 6 Every 1000 hours or every year whichever comes first GENERAL INSPECTION Inspect...

Page 37: ...awater inlet hole Inspecting the anodes Checking the oil level Checking the Water Inlets Check the water inlets for debris or marine growth Clean if necessary Checking the Seawater Inlet Hole Check th...

Page 38: ...le for prolonged periods of time NOTE The stern drive may be equipped with a sealed engine coupler The sealed coupler and shaft splines can be lubricated without removing the stern drive Apply approxi...

Page 39: ...rs of operation Lubricating the propeller shaft and retorquing the nut Retorquing the gimbal ring to steering shaft connection Inspecting the bellows and the clamps Checking the engine alignment Lubri...

Page 40: ...t 50 37 Inspecting the Bellows and the Clamps See General Inspection on page 4 4 Checking the Engine Alignment Consult your authorized Ilmor Marine dealer or distributor Lubricating the Steering Shaft...

Page 41: ...icating the Engine Coupler on page 4 6 Checking the Circuit for Loose or Damaged Connections Check the electrical connections and leads for damage and corrosion Testing the I CaPS Unit Output See Ilmo...

Page 42: ...eering cable does not have a grease fitting the inner wire of the cable cannot be greased Description Where used Lithium grease with PTFE Steering cable 2 Turn the steering wheel until the steering ca...

Page 43: ...the rear engine mounts Lubricating the drive unit and universal joint shaft splines and O rings Torquing the rear engine mount bolts Touching Up the Stern Drive Paint and Spray with Corrosion Guard C...

Page 44: ...ified by the vessel manufacturer NOTICE Never wash the stern drive with a power washer because it can damage the coating on the reference wire and increase corrosion Retorquing the Rear Engine Mounts...

Page 45: ...ge enough to hold the drained gear oil 3 Install the oil reservoir Figure 4 9 2 in the bracket 4 Place the stern drive in full trim limit OUT position 5 Remove the oil fill drain plug Figure 4 10 1 an...

Page 46: ...in hole with the specified oil until an air free stream of oil flows from the filter opening Install the filter magnet filter cover and case plate cover 10 Continue to fill the stern drive with oil th...

Page 47: ...ghten 15 Remove the pump from the oil fill drain hole Quickly install the gasket and oil fill drain plug Torque the oil fill drain plug Oil fill drain plug torque N m lb ft 15 11 16 Check the oil leve...

Page 48: ...during stern drive operation always check the level when the stern drive is cool and the engine is shut down Lubricating the Drive Unit and Universal joint Shaft Splines and O rings When you remove t...

Page 49: ...r to the Engine Installation Manual and or Operation Manual for front engine mount information Torque the rear engine mount bolts Figure 4 17 1 1 Figure 4 17 Engine rear mount bolt torque N m lb ft 45...

Page 50: ...ged parts Lubricating the cable and the linkages Touching up the stern drive paint and spray with corrosion guard Changing the stern drive oil Retorqueing the rear engine mounts Replace of friction di...

Page 51: ...the Stern Drive Paint and Spray with Corrosion Guard See Touching Up the Stern Drive Paint and Spray with Corrosion Guard on page 4 11 Changing the Stern Drive Oil See Changing the Stern Drive Oil on...

Page 52: ...if equipped cable is kinked Straighten the cable or have your authorized Ilmor Marine dealer or distributor replace the cable if damaged beyond repair 4 9 2 Steering wheel turns hard or jerky Low pow...

Page 53: ...eaker is restored 2 11 Loose or dirty electrical connections or damaged wiring Check all associated electrical connections and wires especially battery cables Clean and tighten faulty connection Repai...

Page 54: ...sages in the drive unit to ensure that they are open First anode cavity drain passage Under side of gear housing Second anode cavity drain passage Figure 5 1 2 Change the stern drive oil See Changing...

Page 55: ...6 Ilmor Marine Engines Version 1 0 6 2 LONG TERM STORAGE Stern Drive Recommissioning 1 Carefully inspect the stern drive for leaks 2 Check the steering system shift and throttle control for proper ope...

Page 56: ...t propeller 400 1 508 mm 15 3 4 20 in 400 1 558 8 mm 15 3 4 22 in 400 1 609 6 mm 15 3 4 24 in 400 1 660 4 mm 15 3 4 26 in 400 1 711 2 mm 15 3 4 28 in Rear propeller 362 0 508 mm 14 1 4 20 in 362 0 558...

Page 57: ...nti corrosion system I CaPS Electronic control cathodic protection Mass weight Dry condition 100 kg 220 5 lb Quick Silver is a registered trademark of Brunswick Corporation NOTE For engine stern drive...

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Page 60: ...186 PENSKE WAY MOORESVILLE NC 28115 844 GO ILMOR 464 5667 FAX 704 360 1901 WWW ILMOR COM P N 500 0092A PRINTED IN U S A...

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