Ilco Orion Rigel Operating Manual Download Page 3

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INDEX

GUIDE TO THE MANUAL ......................................................................................3

GENERAL INTRODUCTIONS ...............................................................................4

TRANSPORT ...................................................................................................5

1.1

Packing .................................................................................................5

1.2

Transport ..............................................................................................5

1.3

Unpacking .............................................................................................5

1.4

Handling the machine ...........................................................................5

1.5

Safety ....................................................................................................5

WORKING PART .............................................................................................6

MACHINE DESCRIPTION ...............................................................................7

3.1

Dati tecnici ............................................................................................8

3.2

Electric circuit ........................................................................................9

ACCESSORIES PROVIDED .........................................................................10

MACHINE INSTALLATION and PREPARATION ........................................11

5.1

Checking for damage ..........................................................................11

5.2

Environmental conditions ....................................................................11

5.3

Positioning ..........................................................................................11

5.4

Description of work station ..................................................................12

5.5

Separate parts ....................................................................................12

5.6

Connection to the mains .....................................................................12

REGULATION AND USE OF THE MACHINE ..............................................13

6.1

Checking and setting ..........................................................................13

6.2

Calibration ...........................................................................................13

KEY CUTTING ...............................................................................................15

7.1

Key cutting system ..............................................................................15

MAINTENANCE .............................................................................................18

8.1

Replacing the cutting tool ...................................................................18

8.2

Replacing the brush ............................................................................19

8.3

Replacing the belt ...............................................................................19

8.4

Replacing the tracer point ...................................................................19

8.5

Replacing the fuses ............................................................................20

WASTE DISPOSAL .......................................................................................21

ASSISTANCE ................................................................................................22

10.1

How to request service .......................................................................22

Summary of Contents for Rigel

Page 1: ...Operating manual DMS200372 vers 3 0 RIGEL EU ...

Page 2: ...hts reserved No part of this publication may be reproduced or used in any form or by any means photocopying microfilm or other without the written permission of ILCO ORION published in March 2001 Printed in Vittorio Veneto by ILCO ORION via Podgora 20 Z I 31029 VITTORIO VENETO TV Italy ...

Page 3: ...g for damage 11 5 2 Environmental conditions 11 5 3 Positioning 11 5 4 Description of work station 12 5 5 Separate parts 12 5 6 Connection to the mains 12 6 REGULATION AND USE OF THE MACHINE 13 6 1 Checking and setting 13 6 2 Calibration 13 7 KEY CUTTING 15 7 1 Key cutting system 15 8 MAINTENANCE 18 8 1 Replacing the cutting tool 18 8 2 Replacing the brush 19 8 3 Replacing the belt 19 8 4 Replacin...

Page 4: ......

Page 5: ...tion The contents of the manual are divided into sections relating to Transport and handling Ch 1 Description of machine and safety devices Ch 2 3 4 5 Proper use of machine Ch 5 6 Maintenance Ch 8 Technical terms Common technical terms are used in this manual To assist those with little experience of key cutting below is an illustration of the terms used for the different parts of keys Fig 1 1 Hea...

Page 6: ...this manual are not covered by the guarantee and the manufacturer declines all responsibility in such cases It is therefore indispensable to read the operating manual carefully in order to make the best use of the RIGEL EU and benefit from its potential Further Risks There are no further risks arising from the use of the machine Protection and safety precautions for the operator The RIGEL EU key c...

Page 7: ...ersons or things 1 3 Unpacking To remove the machine from the packing box 1 cut the straps with scissors and remove 2 prise off the staples 3 open the box without damaging it as it may be used again e g removals dispatch to the manufac turers for repairs or servicing 4 check the contents of the box which should comprise 1 RIGEL EU key cutting machine packed in a protective shell 1 set of documents...

Page 8: ...ement lever E clamps F clamp knobs G gauge knobs H gauge tabs I tracer point J tracer point locking grub screw K centesimal ring L cutting tool M cutting tool cover N motor cover O motor start switch P brush P1 brush cover Q cover fixing Allen screw R clamp carriage S motor T belt U fuses V supply socket N S J P P1 T M L H F E R A B C D G O Q I K V U ...

Page 9: ...the accumulation of dust and chip pings from the work process The machine is designed with a ramp along which chippings can fall into the special chippings tray C placed under the carriage and easily removable for emptying and cleaning Cutting unit The cutting unit contains the actual working parts of the RIGEL EU key cutting machine which operate together to cut and finish keys read from the orig...

Page 10: ...Watt Cutting Tool HSS Super Rapid Steel MOTOR One speed single phase 230v 50Hz 1350 rpm 10 110V 60Hz 1680 rpm 10 Movements by gear on rectified carriage Clamp rotating with four sides high precision Runs maximum length of cuts 45 mm Dimensions width 375 mm depth 440 mm height 300 mm Weight 23 Kg Noise level sound pressure Lp A 85 4 dB A cutting steel keys ...

Page 11: ...imately 0 18 Kw absorption 1 5A 110V 1680 rpm consumes approximately 0 18 Kw absorption 3 5A The main parts of the electric circuit on the RIGEL EU are listed below 1 Power supply cable 2 Plug with fuse holder 3 Delayed type glass 5A 230V 8A 110V 4 Main switch 5 Brush button 6 Light bulb 7 Micro switch 8 Motor 230V a c 50Hz 230V a c 60Hz 110V a c 60Hz 9 8 condenser F ...

Page 12: ...hes belts and small replacement parts RIGEL EU is supplied with a full range of accessories The accessories provided by ILCO ORION are all that is necessary to carry out the operations for which the machine is designed cod D401224ZZ STEEL PIN Ø 1 20 2 pz cod D401225ZZ STEEL PIN Ø 1 70 2 pz 1 2 3 4 5 cod DMS200340J 13 17 19 mm SPANNER cod DMS200042J CUTTING TOOL UNCLAMPING PIN cod DMS200080J ADJUST...

Page 13: ...ons To ensure that the best use is made of the RIGEL EU key cutting machine certain parameters must be borne in mind damp badly ventilated sites should be avoided The ideal conditions for the machine are temperature da 0 a 40 C relative humidity 60 circa 5 3 Positioning Place the key cutting machine on a horizontal surface solid enough to take the weight 23 Kg To facilitate operation and maintenan...

Page 14: ...ge knob G fig 4 pag 6 5 5 Separate parts The separately packed parts must be installed on the RIGEL EU key cutting machine by the purchaser as follows Connection wire Connect the key cutting machine and the power cable then connect the free end of the power cable to the electricity supply fig 6 Fig 6 Removing the blocks Remove the plastic block between the carriage and the machine body 5 6 Connect...

Page 15: ...axis setting for the RIGEL EU is fixed and is established on assembly in our workshops ATTENTION Before carryng out this operation adjust the cutting depth 1 Remember to disconnect the machine from the mains 2 Make sure the back of the gauges is lined up perfectly with the surface of the clamp and adjust the interaxial distance using the positioners H 3 Move the clamp carriage so that the cutter a...

Page 16: ...sure the back of the gauges is lined up perfectly with surface of the clamp fig 8 B 4 Move the carriage towards the cutter and the tracer until the tracer rests on the gauge 5 Turn the cutter manually 6 The cutting depth of the machine is correct when the cutter skims the gauge freely Otherwise pro ceed as follows a Loosen the screw J b Turn the knob K clockwise or anticlockwise until the above me...

Page 17: ...cked on the groove fig 9 B Securing the keys in the jaws 1 Position the original key left hand jaw and key blank right hand jaw ensuring that a the keys are positioned and secured as described in chap 7 1 page 15 b the key stop is resting against the calibration tabs H fig 4 pag 6 2 secure the keys by closing the clamps with the knobs F fig 4 pag 6 Fig 9 Key cutting When the RIGEL EU key cutting m...

Page 18: ... is essential to use pins with the same diameters for locking both the original and the key blank Fig 10 Using the bars The bars provided are used for cutting pin keys and as a tip rest for locking keys with no stop fig 12 Cutting pin keys using bars All types of pin keys 90 can be cut with the RIGEL EU clamps and the aid of the bars Positioning pin keys 1 Leave the gauges in the idle position 2 I...

Page 19: ...a bar The bars can be used with keys which have no stop fig 12 Proceed as follows 1 Leave the gauges in the idle position 2 Insert the bars into the slot in the clamps 3 Rest the tip of the key against the bar 4 Secure the key and remove the bar Fig 12 ...

Page 20: ...llow all the instructions in the manual to the letter use original spare parts always check that any screws or nuts removed when replacing a piece are properly tightened 8 1 Replacing the cutting tool In order to substitute the cutting tool you don t need to remove the cutting tool cover To replace a worn cutting tool proceed as follows ATTENTION Remove the mains plug 1 Remove the cover 1 Slot the...

Page 21: ...he cut ting tool brush Replacement ATTENTION Remove the mains plug 1 Remove the motor cover N 2 Loosen the four screws which fix the motor S to the base 3 Raise the motor and remove the worn belt 4 Fit the new belt 5 Push the motor down until the proper belt tension is obtained 6 Tighten the four screws 8 4 Replacing the tracer point To replace the tracer point I proceed as follows ATTENTION Remov...

Page 22: ...ine to the right so that the fuse box is easily reached 3 Remove the fuses box placed below the key cutting machine socket fig 16 4 Replace the fuses U fig 16 5 Close the fuses box and connect the power cable ATTENTION fuses must always be replaced with others of the same type rapid and with the same Amps 4 Amps for the 230V machine 8 Amps for the 110V machine Fig 16 fuses box U V ...

Page 23: ...r art 10 of Directive 2002 96 CE of 27 01 2003 regarding waste from electric and electronic appliances RAEE The symbol illustrated above also found on the machine indicates that it has been placed on the market and must be included in separate rubbish collection when the user wishes to dispose of it including all components sub assemblies and consumables that are integrated in the product For info...

Page 24: ...the special Service Centres recommended by ILCO ORION On the back cover of this manual is a list of the manufacturer s addresses listed below are the addres ses of specialised Service Centres 10 1 How to request service The guarantee attached to RIGEL EU key cutting machines ensures free repairs or replacements of faulty parts within six months of purchase All other service calls must be arranged ...

Page 25: ...NETO TV ITALY TEL 0438 9136 FAX 0438 913800 Declares under its own responsibility that the Key cutting machine model RIGEL complies with the requirements of the following European Directives European Union DIRECTIVE 98 37 CEE Machines and with the EN 292 1 EN 292 2 Standards European Union DIRECTIVE 89 336 CEE Electromagnetic Compatibility and with the EN 55014 1 2000 A1 2001 A2 2002 EN 61000 3 2 ...

Page 26: ...ILCO ORION via Podgora 20 Z I 31029 VITTORIO VENETO TV 0438 913636 Telefax 0438 913650 Internet www ilco orion it E mail ilco orion ilco orion it ...

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