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Putting into Service Test Schedule

In conclusion by following the steps discussed your checklist for putting into service should be: 

2

3

4

1

9

6

8

7

10

11

5

Ensure the mains power supply is via a fused spur and installed in accordance with local 

installation wiring regulations.

Check cable and glands are of suitable type for both the area of application and load carrying 

capacity. 

After warm up is complete use a suitable known calibration gas to check the detector calibration 

reading. Adjust if necessary (see later “zero and calibration function” section).

Complete any site paperwork as necessary and instruct the site responsible person regarding 

day to day operation (see later section “ user operation “). 

Ensure terminations via glands provide a positive seal.IGD Gland packs PN TOC-GLAND 

achieve minimum requirements when correctly installed

Download the controller setup and save as a backup for the system. 

Bump Test to check programmed cause and effect operates as required

Check the shipping TOC-650 SET UP REPORT to check how the controller and interfacing 

detectors and nodes have been configured. Ensure that the detector addresses match the 

document and required site locations.

Leave all interfaces unplugged and check installation cabling terminations following IGD 2-Wire 

Installers Guide, check website for latest revisions.

After warm up is complete use instrument air or Nitrogen as appropriate to check the detector 

zero reading. Adjust if necessary (see later “zero and calibration function” section).

Power up the system. Check that all connected devices indicate that they have power and are 

communicating correctly.

Allow at least 1 hour for the detectors to correctly warm up and stabilise.

During this period, if the relay outputs are being used check the cabling then plug in and test 

using the TST RLY function.

In the event that the controller needs amendment to set up follow the instructions in the following 
sections.

c) Assigning relay outputs

d) Zero and Calibration Function (detectors)

a) Adding detectors or nodes to the controller or complete set up

b) Adding or changing alarm levels

e) Zero and Calibration Function (analogue output) 

Summary of Contents for TOC-650-150

Page 1: ...r a t i o n a n d M a i n t e n a n c e V 3 1 Triton House Crosby Street Stockport Sk2 6SH England T el 44 0 161 483 1415 Fax 44 0 161 484 2345 Email sales internationalgasdetectors co uk Website www...

Page 2: ...10 4 14 5 7 12 23 27 27 Addressable Detector Node Highway Hub Controller Overview Relay Card Overview Relay Card Setup User Actions Overview Menu overview Putting Into Service New Setup Sequence The S...

Page 3: ...aster Salve Brief Introduction Jog Wheel Interface Service Maintenance The Control Panel leaves the factory configured for the supply voltage stated on the customers order Should the control panel be...

Page 4: ...0V AC 50 60Hz by selection 1 LEL 2 x 8 LCD Display and Jog Wheel 0 1ppm Full EC Declaration appears on Page 4 0 to 55 Degrees Centigrade IP ratings do not imply that the equipment will detect gas duri...

Page 5: ...aratus using software and or digital technologies Excluding requirements for SIL EMC Generic standards Immunity for industrial environments Electrical apparatus for the detection and measurement of fl...

Page 6: ...which supplies gas at 0 5L Min Important Notes Panel Options TOCSIN 750 Series Controller TOCSIN 750 Series Annunciator Options With Display Relay Output Digital or Analogue Input Flammable Gas Detect...

Page 7: ...tem cables must be screened refer to installers guide General Power can be taken from system modules for small current devices such as LED beacon sounders and is limited to 100mA per module Highways a...

Page 8: ...this document prior to installation 2 WIRE SYSTEMS 2 W i r e G a s D e t e c t i o n S y s t e m I n s t a l l e r s G u i d e V x x OLIVER IGD Triton House Crosby Street Stockport SK2 6SH England T...

Page 9: ...upporting 32 Devices 128 Devices in Total Two display options either 650 style with jog wheel or HMI Style touch screen display Note both displays can be tted at the same time which can allow the HMI...

Page 10: ...DOWN BUTTON UP BUTTON Each Addressable relay card must have its own unique base address This can be set on the card and is indicated below The relays are then addresses numbered from that base address...

Page 11: ...this one Base Address set up LED s and interface for the relay card In all Cases Relay contact ratings 5A 250V AC Non Inductive 5A 30V DC Non Inductive Spike suppression must be fitted Note that FAULT...

Page 12: ...nalogue and digital inputs that can be used to read data onto the system from external devices Setup of the inputs type range addressing etc is controlled via IGD s Android Apps Wiring options are ind...

Page 13: ...put DVM Test Point DVM Test Point Housing Sealing Environment Temperature Voltage Communication Display Analogue I P Sounder Digital Input Relay Pellistor Port Digital Output Comm Port 2 3 4 5 6 7 1 S...

Page 14: ...threshold it will not be possible to reset the alarm Once fully installed the TOC 650 controller will continuously monitor connected gas detectors and sensors and compare current values with any set a...

Page 15: ...D Red Continuous on Alarm Level 2 Flashes on Alarm Level 1 Power LED Green Selector Button Selector Jog Wheel WARMUP 600s o Indicate board tested status end user should see PASSED with a green backlig...

Page 16: ...ement With the correct password displayed press the centre selection button to go to the menu or function Current Channel Reading Inhibit the control panel for up to 60 minutes Use this option if cali...

Page 17: ...Use this option to FIND Relay Outputs Use to Access Device Diagnostics Set the System Time Set the System Date Move to the USER 100 Menu Use to enable Disable Reset Bluetooth Use to Energise De energ...

Page 18: ...8 ENG MENU 7 of 8 EXIT 8 of 8 Production Menu Options Provides access for control panel set up and diagnostic functions Use this option to Reset the Hubcard System Re boot Reset Hubcard to defaults Di...

Page 19: ...Menu CALibrate Note IGD calibration and gas adaptor kits are available and necessary to perform calibration and bump testing Record all results for traceability find sen 1 of 12 find rly 1 of 12 zero...

Page 20: ...for detectors and I O interface nodes and the relevant check points Warm Up Period In normal operation mode the TOC 650 communicates to each detector or node in turn and displays the data on screen Pr...

Page 21: ...ed Check the shipping TOC 650 SET UP REPORT to check how the controller and interfacing detectors and nodes have been configured Ensure that the detector addresses match the document and required site...

Page 22: ...he following manner Press and hold button until prompted to release The system starts discovering connected devices Display indicates devices found so far Display indicates progress When the discovery...

Page 23: ...ro gas and zero the channel observe and record result Notes All gas detectors will require periodic ZERO and CALIBRATION The calibration interval depends on a number of environmental factors such as t...

Page 24: ...e is no gas present by using a portable detector B Use a suitable ZERO gas as follows Zero gas should have a humidity between 0 90 RH O2 CO2 NITROGEN PELLISTOR INSTRUMENT AIR TOXIC GASES NITROGEN The...

Page 25: ...erate This type of alarm is typically used in safety applications for Oxygen deficiency monitoring where you are monitoring for a falling Oxygen level Press and hold until prompted to release to selec...

Page 26: ...t a zero or calibration the controller sends the request to the detector head for action and monitors the result This means that detectors can be supplied pre calibrated The reading is now displayed s...

Page 27: ...Calibrate zero point Standard accessories Supplied 1 x Terminator Set 5 off 1 x Diode Pack 1 x Snubber 1 x Resistor Pack Battery Care Installation The batteries will come pre installed but will be di...

Page 28: ...ter Disk 5110101 Remote Gassing Port 5134601 40mm Stop Button 5138601 Collector Cone Ring Lock 5138701 T103 Splash Guard 5138801 Collector cone kit MK6 TOC GLAND M20 Snap fit cable glad 5925801 Univer...

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