background image

This sequence first indicates 
if the zero operation passed 
or failed, then the new 
detector reading then the 
option to end and return to 
the engineer menu. This 
sequence effectively allows 
the engineer to observe the 
new detector zero point 
before exiting.

Bottled Nitrogen or Instrument grade zero air

Regulator to deliver a 
fixed flowrate (typically 
between 0.5 to 1 L/min)

Hose delivers zero gas to the 
detector. Note a test gas 
applicator is usually required. 
In some cases weather 
protection guards or the 
detector itself may include a 
gas applicator port. If not the 
correct calibration gas 
adaptor must be used.

Gas Detector ZERO Function

Detectors should always be zeroed first and then calibrated. Alarms should be isolated during this process. A 

normal calibration sequence would consist of:

Do not rely on the ambient environment to provide a zero point, Nitrogen or Instrument air should always be used 

as appropriate. If there is a background level of the target gas and a zero is performed then the zero point will not 

be correctly set.

5. Apply a known calibration gas and calibrate the channel, observe and record the result.

2. Assess calibration point by applying a known calibration gas. and record

3. If the zero and calibration points are /-2% of range then take no further action. zeroing and calibrating a 

detector that already reads correctly will not improve its performance. If either is out then proceed to step 4.

4. Apply a suitable zero gas and zero the channel, observe and record result.

Notes

All gas detectors will require periodic ZERO and CALIBRATION. The calibration interval depends on a number of 

environmental factors such as: temperature variance, exposure to wind chill, rain, humidity changes and vibration 

to list a few. As a guide line gas detectors should be checked at  least yearly. As with any measuring instrument if 

calibration is not held over the intervening interval then a shorter calibration interval may be required.

1. Assess zero reading in pre-zero condition and record by applying a zero gas typically Nitrogen or Instrument air

Select menu item 1  ZERO

To Zero the detector enter password mode 

as previously described and enter 

password 100 to enter the user menu.

The top line of the display shows the 

current reading. The bottom line shows the 

current option.

With zero gas flowing and the reading stable 

press the button to select CONTINUE. Now 

press and hold the button until prompted to 

release to action the zero request.

zero

1 of 10

8  PPM

Abort

0  PPM

Continue

ZERO

PASSED

0 PPM

CLICK TO

The display shows the result of the zero request, note that the actual zero and 

calibration values are stored on the individual detector heads. When carrying out a 

zero or calibration the controller sends the request to the detector head for action 

and monitors the result. This means that detectors can be supplied pre-calibrated

The reading is now displayed so the result of the zero request can be observed. 

The reading should be stable. Click the button to return to the previous menu.

Repeat the sequence if you are not /-2% of zero.

Calibration

Zero

Gas

Gas

20% LEL

Summary of Contents for TOC-650-150

Page 1: ...r a t i o n a n d M a i n t e n a n c e V 3 1 Triton House Crosby Street Stockport Sk2 6SH England T el 44 0 161 483 1415 Fax 44 0 161 484 2345 Email sales internationalgasdetectors co uk Website www...

Page 2: ...10 4 14 5 7 12 23 27 27 Addressable Detector Node Highway Hub Controller Overview Relay Card Overview Relay Card Setup User Actions Overview Menu overview Putting Into Service New Setup Sequence The S...

Page 3: ...aster Salve Brief Introduction Jog Wheel Interface Service Maintenance The Control Panel leaves the factory configured for the supply voltage stated on the customers order Should the control panel be...

Page 4: ...0V AC 50 60Hz by selection 1 LEL 2 x 8 LCD Display and Jog Wheel 0 1ppm Full EC Declaration appears on Page 4 0 to 55 Degrees Centigrade IP ratings do not imply that the equipment will detect gas duri...

Page 5: ...aratus using software and or digital technologies Excluding requirements for SIL EMC Generic standards Immunity for industrial environments Electrical apparatus for the detection and measurement of fl...

Page 6: ...which supplies gas at 0 5L Min Important Notes Panel Options TOCSIN 750 Series Controller TOCSIN 750 Series Annunciator Options With Display Relay Output Digital or Analogue Input Flammable Gas Detect...

Page 7: ...tem cables must be screened refer to installers guide General Power can be taken from system modules for small current devices such as LED beacon sounders and is limited to 100mA per module Highways a...

Page 8: ...this document prior to installation 2 WIRE SYSTEMS 2 W i r e G a s D e t e c t i o n S y s t e m I n s t a l l e r s G u i d e V x x OLIVER IGD Triton House Crosby Street Stockport SK2 6SH England T...

Page 9: ...upporting 32 Devices 128 Devices in Total Two display options either 650 style with jog wheel or HMI Style touch screen display Note both displays can be tted at the same time which can allow the HMI...

Page 10: ...DOWN BUTTON UP BUTTON Each Addressable relay card must have its own unique base address This can be set on the card and is indicated below The relays are then addresses numbered from that base address...

Page 11: ...this one Base Address set up LED s and interface for the relay card In all Cases Relay contact ratings 5A 250V AC Non Inductive 5A 30V DC Non Inductive Spike suppression must be fitted Note that FAULT...

Page 12: ...nalogue and digital inputs that can be used to read data onto the system from external devices Setup of the inputs type range addressing etc is controlled via IGD s Android Apps Wiring options are ind...

Page 13: ...put DVM Test Point DVM Test Point Housing Sealing Environment Temperature Voltage Communication Display Analogue I P Sounder Digital Input Relay Pellistor Port Digital Output Comm Port 2 3 4 5 6 7 1 S...

Page 14: ...threshold it will not be possible to reset the alarm Once fully installed the TOC 650 controller will continuously monitor connected gas detectors and sensors and compare current values with any set a...

Page 15: ...D Red Continuous on Alarm Level 2 Flashes on Alarm Level 1 Power LED Green Selector Button Selector Jog Wheel WARMUP 600s o Indicate board tested status end user should see PASSED with a green backlig...

Page 16: ...ement With the correct password displayed press the centre selection button to go to the menu or function Current Channel Reading Inhibit the control panel for up to 60 minutes Use this option if cali...

Page 17: ...Use this option to FIND Relay Outputs Use to Access Device Diagnostics Set the System Time Set the System Date Move to the USER 100 Menu Use to enable Disable Reset Bluetooth Use to Energise De energ...

Page 18: ...8 ENG MENU 7 of 8 EXIT 8 of 8 Production Menu Options Provides access for control panel set up and diagnostic functions Use this option to Reset the Hubcard System Re boot Reset Hubcard to defaults Di...

Page 19: ...Menu CALibrate Note IGD calibration and gas adaptor kits are available and necessary to perform calibration and bump testing Record all results for traceability find sen 1 of 12 find rly 1 of 12 zero...

Page 20: ...for detectors and I O interface nodes and the relevant check points Warm Up Period In normal operation mode the TOC 650 communicates to each detector or node in turn and displays the data on screen Pr...

Page 21: ...ed Check the shipping TOC 650 SET UP REPORT to check how the controller and interfacing detectors and nodes have been configured Ensure that the detector addresses match the document and required site...

Page 22: ...he following manner Press and hold button until prompted to release The system starts discovering connected devices Display indicates devices found so far Display indicates progress When the discovery...

Page 23: ...ro gas and zero the channel observe and record result Notes All gas detectors will require periodic ZERO and CALIBRATION The calibration interval depends on a number of environmental factors such as t...

Page 24: ...e is no gas present by using a portable detector B Use a suitable ZERO gas as follows Zero gas should have a humidity between 0 90 RH O2 CO2 NITROGEN PELLISTOR INSTRUMENT AIR TOXIC GASES NITROGEN The...

Page 25: ...erate This type of alarm is typically used in safety applications for Oxygen deficiency monitoring where you are monitoring for a falling Oxygen level Press and hold until prompted to release to selec...

Page 26: ...t a zero or calibration the controller sends the request to the detector head for action and monitors the result This means that detectors can be supplied pre calibrated The reading is now displayed s...

Page 27: ...Calibrate zero point Standard accessories Supplied 1 x Terminator Set 5 off 1 x Diode Pack 1 x Snubber 1 x Resistor Pack Battery Care Installation The batteries will come pre installed but will be di...

Page 28: ...ter Disk 5110101 Remote Gassing Port 5134601 40mm Stop Button 5138601 Collector Cone Ring Lock 5138701 T103 Splash Guard 5138801 Collector cone kit MK6 TOC GLAND M20 Snap fit cable glad 5925801 Univer...

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