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IFM Electronic AL1100, Operating Instructions Manual

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IFM Electronic AL1100 Operating Instructions Manual Download Page 9

9 

ifm

 Operating Instructions IO-Link Master with PROFINET interface StandardLine 4 Ports IP 65 / IP 66 / IP 67 (AL1100) 

05 / 2018 

Intended use 

Permitted use 

 

3

 

Intended use 

 

Permitted use ........................................................................................................................................... 9 
Prohibited use ........................................................................................................................................... 9 

18761 

 

> 

 

3.1

 

Permitted use 

22052 

The IO-Link master serves as a gateway between intelligent IO-Link devices and the fieldbus. The 
device is designed for use without a control cabinet in the plant construction. 

> 

 

3.2

 

Prohibited use 

22053 

The device may not be used beyond the limits of the technical data (

→ 

Technical data

 (

→ p. 

48

))! 

Summary of Contents for AL1100

Page 1: ...erating Instructions IO Link Master with PROFINET interface StandardLine 4 Ports IP 65 IP 66 IP 67 AL1100 IO Link 1 1 2 ifm firmware 2 1 28 or higher LR DEVICE 1 3 1 x or higher English 7391215 01 05 2018 ...

Page 2: ...8 3 Intended use 9 3 1 Permitted use 9 3 2 Prohibited use 9 4 Function 10 4 1 Communication parameter setting evaluation 11 4 1 1 IO Link 11 4 1 2 PROFINET 11 4 1 3 Parameter setting 11 4 1 4 Visual indication 11 4 2 Digital inputs 12 4 3 IO Link supply 12 5 Mounting 13 5 1 Mount the device 13 6 Electrical connection 14 6 1 Remarks 14 6 2 Ethernet ports 15 6 3 IO Link ports 15 6 3 1 Input circuit ...

Page 3: ...le 32 8 2 2 Add the IO Link master to the PROFINET network 33 8 2 3 Configure access rights 35 8 2 4 Configure IO Link ports 36 8 2 5 Configure the PROFINET port 37 8 2 6 Configure IO Link devices 37 8 2 7 Read and write data cyclically 38 8 2 8 PROFINET Read write device information 38 8 2 9 PROFINET Programmers notes 39 9 Operation 41 9 1 Firmware update 41 9 2 Read device and diagnostic informa...

Page 4: ...4 ifm Operating Instructions IO Link Master with PROFINET interface StandardLine 4 Ports IP 65 IP 66 IP 67 AL1100 05 2018 Content 14 Index 60 ...

Page 5: ... property of the ODVA Open DeviceNet Vendor Association USA www odva org EtherNet IP is the property of the ODVA EtherCAT is a registered trade mark and patented technology licensed by Beckhoff Automation GmbH Germany IO Link www io link com is the property of the PROFIBUS Nutzerorganisation e V Germany ISOBUS is the property of the AEF Agricultural Industry Electronics Foundation e V Deutschland ...

Page 6: ...ersible injuries may result NOTICE Property damage is to be expected or may result Important note Non compliance can result in malfunction or interference Information Supplementary note Request for action Reaction result see abc Cross reference 123 0x123 0b010 Decimal number Hexadecimal number Binary number Designation of pushbuttons buttons or indications 1 4 Modification history 21676 Version To...

Page 7: ...structions operation which is not in accordance with use as prescribed below wrong installation or incorrect handling can affect the safety of operators and machinery Observe these operating instructions Adhere to the warning notes on the product 2 2 Required background knowledge 22046 This document is intended for specialists Specialists are people who based on their relevant training and experie...

Page 8: ...ering with the unit 2 4 Tampering with the unit 11242 WARNING Tampering with the units can affect the safety of operators and machinery Tampering with the units is not allowed In case of non compliance our liability and warranty expire Do not open the devices Do not insert any objects into the devices Prevent metal foreign bodies from penetrating ...

Page 9: ...ded use Permitted use 9 Prohibited use 9 18761 3 1 Permitted use 22052 The IO Link master serves as a gateway between intelligent IO Link devices and the fieldbus The device is designed for use without a control cabinet in the plant construction 3 2 Prohibited use 22053 The device may not be used beyond the limits of the technical data Technical data p 48 ...

Page 10: ...ructions IO Link Master with PROFINET interface StandardLine 4 Ports IP 65 IP 66 IP 67 AL1100 05 2018 Function Prohibited use 4 Function Communication parameter setting evaluation 11 Digital inputs 12 IO Link supply 12 7482 ...

Page 11: ...nterface X21 X22 Gateway for transmission of the process and parameter data between the connected IO Link devices and the higher level PROFINET controller 4 1 3 Parameter setting 7771 The device provides the following configuration options Parameter setting of the IO Link master of the AL1100 with parameter setting software LR DEVICE and or PROFINET projection software Parameter setting of the con...

Page 12: ... inputs are on pin 2 of the IO Link ports X01 X04 All inputs refer to the potential of the device supply pin 3 4 3 IO Link supply 7623 The device has 4 supplies for IO Link devices The IO Link ports X01 X04 are ports class A Every supply provides short circuit monitoring The device ensures fire protection for the connected IO Link devices by providing a power restricted circuit at the IO Link port...

Page 13: ...t the device 13 22016 5 1 Mount the device 15540 Disconnect the system from power before installation For installation choose a flat mounting surface Please observe the maximum tightening torque Fix the unit to the mounting surface using 2 M5 mounting screws and washers Tightening torque 1 8 Nm Ground the unit via the two mounting screws of the upper mounting lugs ...

Page 14: ...ividual protection ratings of the unit the applied connection elements and the corresponding protective covers For UL applications For connecting the device and the IO Link devices use UL certificated cables of category CYJV or PVVA with a minimum temperature rating of 100 C Depending on the mounting conditions cables must be provided with a strain relief to avoid unacceptable loads on the mountin...

Page 15: ...ing IP 65 IP 66 IP 67 or higher Accessories p 46 Cover the unused sockets with M12 protective caps art no E73004 Tightening torque 0 6 0 8 Nm 6 3 IO Link ports 22684 Ports X01 X04 For use as IO Link port class A Connect the connector of the IO Link devices with the M12 sockets X01 X04 Tightening torque 0 6 0 8 Nm Maximum cable length per IO Link interface 20 m For the connection use M12 connectors...

Page 16: ...IO Link devices to ports X01 X04 via suitable connection technology for port class B operation IO Link ports p 15 The external supply for port class B operation must be galvanically separeted from the circuit of the AL1100 by assuring basic isolation according to EN61010 1 secondary circuit with maximum 30 V DC derived from applied voltage up to 300 V of overvoltage category II The isolation must ...

Page 17: ...I Tightening torque 0 6 0 8 Nm Maximum cable length 25 m To connect the device use M12 connectors with protection rating IP 65 IP 66 IP 67 or higher Accessories p 46 If the port X01 X04 will be used as IO Link ports Class B Connect adapter for Port Class B operation to 24 V DC 20 30 V SELV PELV according to EN61010 1 secondary circuit with maximum 30 V DC derived from applied voltage up to 300 V o...

Page 18: ...Operating and display elements Overview 18 LED indicators 19 5440 7 1 Overview 22025 1 Status LEDs RDY BF and SF Status LEDs p 19 2 Status LEDs LNK and ACT of the PROFINET ports 1 X21 and 2 X22 Ethernet interface p 19 3 Status LED US of the power supply X31 Voltage supply p 20 4 Status LEDs IOL and DI of the IO Link ports Class A X01 X04 IO Link ports Class A p 20 ...

Page 19: ...way functions properly flashes 1 Hz Error flashes 5 Hz Firmware update off Gateway does not function Unit reboots BF red on Bus error flashes 1 Hz No connection to the PROFINET controller off error free SF red on Error in gateway At least 1 IO Link device sends warning alarm temperature over under current over under voltage shortcut off error free 7 2 2 Ethernet interface 22027 Each Ethernet inter...

Page 20: ...ge is applied or the applied supply voltage is too low 7 2 4 IO Link ports Class A 22029 Each IO Link port Class A X01 X04 has 2 LEDs marked as IOL and DI The LEDs indicate the status of the IO Link port Status LED Description IOL yellow on Interface configured as DI DO pin 4 C Q ON off Interface configured as DI DO pin 4 C Q OFF green on IO Link transmission functions properly flashes 1 Hz Interf...

Page 21: ...21 ifm Operating Instructions IO Link Master with PROFINET interface StandardLine 4 Ports IP 65 IP 66 IP 67 AL1100 05 2018 Configuration LED indicators 8 Configuration LR DEVICE 22 PROFINET 31 22367 ...

Page 22: ...ieldbus Set PROFINET interface 25 IO Link ports Activate data transfer to the LR SMARTOBSERVER 26 IO Link ports Configure operating mode 27 IO Link ports Set the device validation and data storage 28 Firmware Reset device to factory settings 29 Firmware Reboot the device 29 Configure IO Link devices 30 22822 On delivery the AL1100 is configured with the factory settings Factory settings p 45 Requi...

Page 23: ...on for the IO Link master and the connected IO Link devices without being connected to the AL1100 OFFLINE mode The configuration created in this way can be stored as a file lrp and loaded to the AL1100 and activated at a later date Further information about offline parameter setting Operating instructions LR DEVICE VPN connection 22762 An active VPN connection blocks the access of the parameter se...

Page 24: ... read and write access rights to parameters and process data PROFINET and IoT Core have read access rights to events alarms PROFINET IoT read only PROFINET has read and write access rights to parameters and process data PROFINET has read access rights to events alarms IoT Core only has read access rights to parameters process data and events alarms IoT only IoT Core has read and write access right...

Page 25: ...in milliseconds Off no transfer 500 2147483647 500 ms 2147483647 ms Application Tag Source identifier of the IO Link master in the structure of the LR SMARTOBSERVER String32 Factory setting AL1100 After changing the parameter Port LR SMARTOBSERVER or Application Tag it may take 120 seconds before the device establishes a new TCP connection To prevent the delay Reboot the device after the parameter...

Page 26: ...ARTOBSERVER To transfer process data the interfaces to the LR SMARTOBSERVER have to be correctly configured IoT Configure the interface to the LR SMARTOBSERVER p 25 To activate deactivate data transfer Select Port x menu x 1 4 The menu page shows the current settings Set the following parameters as required Name Description Possible values Transmission to LR SMARTOBSERVER Transfer of process data ...

Page 27: ...red Name Description Possible values Mode Operating mode of the IO Link port Disabled Port deactivated DI Operation as digital input DO Operation as digital output IO Link Operation as IO Link interface Cycle time actual Current cycle time of the data transfer between IO Link master and IO Link device on the port value in microseconds Parameter can only be read Cycle time preset Cycle time of the ...

Page 28: ... Link standard Verification whether it is an IO Link device of the same type validation via vendor ID and device ID No data storage Type compatible V1 1 device with Backup Restore IO Link device is compatible with the V1 1 IO Link standard Verification whether it is an IO Link device of the same type validation via vendor ID and device ID The IO Link master saves the parameter values of the connec...

Page 29: ...e factory settings To reset the device to factory settings Select Firmware menu The menu page shows the current settings Click on Factory Reset to reset the device LR DEVICE sets the device to the factory settings 8 1 9 Firmware Reboot the device 18105 When rebooting the device all settings are kept To restart the AL1100 Select Firmware menu The menu page shows the current settings Click on Reboot...

Page 30: ...hts to the IO Link master IoT Configure access rights p 24 1 Select IO Link master Start LR DEVICE Update IODD file library OR Import IODD file of the IO Link device manually Scan network for devices LR DEVICE detects IO Link master 2 Add IO Link device Under ONLINE Click on the required IO Link master LR DEVICE automatically detects the IO Link devices connected to the IO Link master e g ifm sens...

Page 31: ... the PROFINET port 37 Configure IO Link devices 37 Read and write data cyclically 38 PROFINET Read write device information 38 PROFINET Programmers notes 39 22758 On the field bus side the device can be configured with the following options PROFINET projection software STEP 7 version 5 5 SP 4 or higher PROFINET projection software TIA portal Further information about operation and functions of the...

Page 32: ...e STEP 7 hardware catalogue Download GSD file of the AL1100 from the ifm website Start STEP 7 application HW Config Select Options Install GSD files The Install GSD files window appears Click on Browse Select the GSD file of the AL1100 and click on OK to adopt the file The selected GSD file appears in the list Select the GSD file in the list and click on Install STEP 7 installs the GSD file and ad...

Page 33: ...OFINET controller Requirements PROFINET has read and write permission on the AL1100 IoT Configure access rights p 24 The GSD file of the AL1100 is installed Install GSD file p 32 1 Create open project Create new PROFINET project OR Open an existing PROFINET project Configure PROFINET connection 2 Add the IO Link master to project Open STEP 7 application HW Config Program window shows the hardware ...

Page 34: ...NET interface StandardLine 4 Ports IP 65 IP 66 IP 67 AL1100 05 2018 Configuration PROFINET 3 Add IO Link ports Move the 4 Ports node via drag drop from the hardware catalogue to slot 1 of the AL1100 Step 7 shows available IO Link interfaces Save the project ...

Page 35: ...nfigure access rights Double click on the slot line 1 1 IO Link Master The window Properties IO Link master appears Select Parameters tab Set the following parameter as required Access Rights Parameter of the IO Link master p 52 Click on Add to save the changes If parameter Access Rights PROFINET IoT Different parameter settings in the PROFINET projection software and the LR DEVICE may cause undes...

Page 36: ...figuration of the IO Link master 2 Add PROFINET module Open hardware catalogue Drag and drop the required PROFINET module of the IO Link master from the hardware catalogue to the slot The device editor shows the slot with the selected PROFINET module 3 Set parameters of the PROFINET module Double click on the added slot Window Properties appears Select Paramerters tab The page shows the current pa...

Page 37: ...1100 in list and click OK to adopt the device The MAC address shows the MAC address of the AL1100 3 Set IP address and network mask Click on the Use IP parameters selection field in group Set IP configuration Enter the required IP address in the IP address field Enter the required subnet mask in the Subnet mask field 4 Assign device names Enter the required PROFINET name in the Device name field C...

Page 38: ...measures to detect an interruption of the fieldbus connection 8 2 8 PROFINET Read write device information 22783 I M0 provide the user with device specific basic information This ensures reliable identification of the device the device s hardware and software components and the manufacturer The datasets I M1 to 3 offer the programmer the possibility to store project specific information on the dev...

Page 39: ... datasets 2261 Symbol function block Meaning Remarks GET_IM_DATA FB Function block for reading the I M datasets of a device GET_IM_DATA only supports the reading of the I M0 dataset Input parameters IM_TYPE 0 RDREC Function block for acyclic reading of datasets Input parameters I M0 Index 0xAFF0 I M1 Index 0xAFF1 I M2 Index 0xAFF2 I M3 Index 0xAFF3 WRREC Function block for acyclic writing of datas...

Page 40: ...EVICE FB5001 Acyclic access to the parameters of an IO Link device Input parameters CAP Access point for function AL1100 0xB400 PORT HW ID Slot sub slot of the IO Link port with connected IO Link device Port X01 1 Port X02 2 Port X04 4 IOL_INDEX and IOL_SUBINDEX depends on the IO Link device operating instructions of the IO Link device IOL_CALL FB1 Acyclic access to the parameters of an IO Link de...

Page 41: ...ger After the firmware update check the settings of the LR SMARTOBSERVER interface To install a new firmware version on the device Requirements File with new firmware has been downloaded Ethernet connection between laptop PC and device is established 1 Call up web interface Start web browser Enter the following into the address field of the browser and press ENTER to confirm IP address of the devi...

Page 42: ... rate of the IO Link interface MasterCycleTime Cycle time Vendor ID ID of the manufacturer of the IO Link device Device ID ID of the IO Link device Name Article number of the IO Link device For ifm articles This article number is stored along with a link to the produkt page on the ifm website Serial Serial number of the IO Link device LR Mode Interval Cycle time for the communication with the Smar...

Page 43: ...h factory settings IO Link device supports IO Link standard 1 1 or higher 1 Set data storage Set the following parameters of the IO Link port Validation and Data Storage Type compatible V1 1 device with Restore Save changes 2 Replace IO Link device Disconnect old IO Link device from IO Link master Connect new IO Link device with the same IO Link port of the AL1100 IO Link master copies parameter v...

Page 44: ...2018 Maintenance Replace IO Link device 10 Maintenance 21577 The operation of the unit is maintenance free Clean the surface of the unit when necessary Do not use any caustic cleaning agents for this After use dispose of the unit in an environmentally friendly way in accordance with the applicable national regulations ...

Page 45: ... IP 66 IP 67 AL1100 05 2018 Factory settings Replace IO Link device 11 Factory settings 22671 In the factory settings the device has the following parameter settings Parameters Factory setting IP address 0 0 0 0 Subnet mask 0 0 0 0 IP gateway address 0 0 0 0 PROFINET name blank Data Storage empty ...

Page 46: ...uctions IO Link Master with PROFINET interface StandardLine 4 Ports IP 65 IP 66 IP 67 AL1100 05 2018 Accessories Replace IO Link device 12 Accessories 17853 List of accessories of AL1100 www ifm com Product page Accessories ...

Page 47: ...47 ifm Operating Instructions IO Link Master with PROFINET interface StandardLine 4 Ports IP 65 IP 66 IP 67 AL1100 05 2018 Appendix Replace IO Link device 13 Appendix Technical data 48 PROFINET 52 7156 ...

Page 48: ...0 Approvals tests 50 Mechanical data 50 Electrical connection 51 9011 13 1 1 Application 23710 Application Application I O modules for field applications Daisy chain function Fieldbus interface 13 1 2 Electrical data 22819 Electrical data Operating voltage V 20 30 DC US to SELV PELV Current Consumption mA 300 3900 US Protection class III Sensor supply US Max current load total A 3 6 13 1 3 Inputs ...

Page 49: ...Outputs digital Output function 4 IO Link Port Class A 4 x 1 Max current load per output mA 200 Short circuit protection yes 13 1 6 Interfaces 22630 Interfaces Communication interface Ethernet IO Link Communication interface IO Link TCP IP PROFINET IO Ethernet Transmission standard 10Base T 100Base TX Transmission rate 10 100 Protocol TCP IP PROFINET IO Factory settings IP address 0 0 0 0 Subnet m...

Page 50: ...ons Applications Indoor use Ambient temperature C 25 60 Storage temperature C 25 85 Max perm relative air humidity 90 Max height above sea level m 2000 Protection rating IP 65 IP 66 IP 67 Pollution Degree 2 13 1 8 Approvals tests 22824 Approval tests EMC EN 61000 6 2 EN 61000 6 4 MTTF Years 90 13 1 9 Mechanical data 22825 Mechanical data Weight g 265 Materials Housing PA socket brass nickel plated...

Page 51: ... 13 1 10 Electrical connection 17850 Voltage supply IN X31 Plug and socket connection M12 Wiring 1 24 V DC US 2 3 GND US 4 Ethernet IN OUT X21 X22 Plug and socket connection M12 Wiring 1 TX 2 RX 3 TX 4 RX 5 Process connection IO Link ports Class A X01 X0 IOL_AnzPorts Plug and socket connection M12 Wiring 1 24 V DC US 2 DI 3 GND US 4 C Q IO Link 5 ...

Page 52: ...e access rights to the parameter data process data and events diagnostic messages of the IO Link master and the connected IO Link devices PROFINET LineRecorder PROFINET and LR DEVICE have read and write access rights to parameters and process data PROFINET and LR DEVICE have read access rights to events alarms PROFINET LineRecorder ro PROFINET has read and write access rights to parameters and pro...

Page 53: ...nk standard and behaviour of the AL1100 when a new IO Link device is connected to the IO Link port no check and clear no verification of the vendor ID and device ID no data storage Type compatible V1 0 device IO Link device is compatible with the V1 0 IO Link standard Verification whether it is an IO Link device of the same type validation via vendor ID and device ID no data storage Type compatibl...

Page 54: ...with factory settings the parameter values stored in the IO Link master are restored automatically on the IO Link device Vendor ID VID ID of the manufacturer that is to be validated 0 65535 ID of the manufacturer of the IO Link device ifm electronic 310 Device ID ID of the IO Link device that is to be validated 0 16777215 ID of the IO Link device IO Link Events Enable disable the transmission of I...

Page 55: ...t data and PQI IO Link 1I 1O PQI 1 byte input and output data and PQI IO Link 1I 15O PQI 1 byte input and 15 bytes output data and PQI IO Link 32I PQI 32 bytes input data and PQI IO Link 16I PQI 16 bytes input data and PQI IO Link 8I PQI 8 bytes input data and PQI IO Link 4I PQI 4 bytes input data and PQI IO Link 2I PQI 2 bytes input data and PQI IO Link 1I PQI 1 bytes input data and PQI IO Link 3...

Page 56: ... DE DA DI2 DI4 Legend DI4 Signal status of the digital input on pin 4 DI FALSE OFF TRUE ON DI2 Signal status of the digital input on pin 2 if used FALSE OFF TRUE ON DA Device Available shows if the IO Link device has been recognised and if the device is in the preoperate or in the operate state FALSE no device TRUE device detected DE Device Error shows if an error or a warning occurred Note The us...

Page 57: ...sion of the device V R P U or T r 1 Software Revision Software revision numbers separated by blanks e g x y z in Vx y z r 3 Revision Counter Revision counter is incremented with each parameter change r 2 Profile ID ID of sub module profile Slot 0 0x0000 r 2 Profile Specific Type additional value for profile ID 0 if not used r 2 IMVersion I M version default value 0x0101 r 2 IMSupported Suported I ...

Page 58: ...s r 20 Serial number Serial number of the device numbers separated by blanks r 16 Hardware revision Hardware revision of the device r 2 Software revision prefix Prefix of the software revision of the device V R P U or T r 1 SOFTWARE_REVISION Software revision numbers separated by blanks e g x y z in Vx y z r 3 REVISION_COUNTER Revision counter is incremented with each parameter change r 2 Profile ...

Page 59: ...R Error in the power supply of the IO Link master Diagnostics 0x28 EVNT_CODE_DSREADY_NOACTION Data storage completed but no action since CRC was correct Alarm 0x29 DS_FAULT_IDENT Sensor does not match the content of the data memory Alarm 0x2A DS_FAULT_SIZE Sensor parameters too large for data memory Alarm 0x2B DS_FAULT_UPLOAD Error during data memory transmission from the sensor Alarm 0x2C DS_FAUL...

Page 60: ...use 9 Interfaces 49 IO Link 11 IO Link circuits 16 IO Link ports 15 Activate data transfer to the LR SMARTOBSERVER 26 Configure operating mode 27 Set the device validation and data storage 28 IO Link ports Class A 20 IO Link supply 12 IoT Configure access rights 24 Configure the interface to the LR SMARTOBSERVER 25 L LED indicators 19 Legal and copyright information 5 LR DEVICE 22 M Maintenance 44...

Page 61: ... Instructions IO Link Master with PROFINET interface StandardLine 4 Ports IP 65 IP 66 IP 67 AL1100 05 2018 Index T Tampering with the unit 8 Technical data 48 V Visual indication 11 Voltage supply 20 VPN connection 23 ...

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