IDS VL-HP Service & Operation Manual Download | Manualshive

Page: 29 / 68

background image

Page 29 of 68

VL-HP

Service

& Operation Manual

U.S. TAX STAMPING

EQUIPMENT

Manufactured by United Silicone

an ITW company

8. Glue Setup Screen

FIELD

DESCRIPTION

SMALL CARTON STARTING
POINT

Starting point for glue for small carton.

REGULAR CARTON STARTING
POINT

Starting point for glue for a regular carton.

SPRAY ENDING POINT

Dimension of glue line ending point.

LAST SIZE GLUED

Shoes last size carton that was glued.

SPRAYER ENABLED

Toggle button to manually enable or disable sprayer.

MANUAL SPRAY FRONT

Toggle button to turn on front sprayer only.

MANUAL SPRAY BACK

Toggle button to turn on back sprayer only.

«
...
27
28
29
30
31
...
»

Summary of Contents for VL-HP

Page 1: ...U S TAX STAMPING EQUIPMENT Manufactured by United Silicone an ITW Company VL HP VALUE LINE SERVICE OPERATION MANUAL April 13 Version 2...

Page 2: ......

Page 3: ...arge flap closer mechanism 11 3 0 Powering Up 12 3 1 Electrical 12 3 2 Air 13 3 2 1 Moisture 14 4 0 Tax Stamps 15 4 1 Cartridge Loading 16 5 0 Run Mode 19 5 1 Machine Emergency Stop 19 5 2 Machine Hom...

Page 4: ...Stamp Paper Advancement 43 13 3 1 Laser Sensors 13 3 2 Adjusting the Primary Laser Sensors 45 13 3 3 Adjusting the Secondary Laser Sensors 45 14 0 Closing Section 46 14 1 Small flap closer 46 14 2 Glu...

Page 5: ...ss The VL HP uses a hot melt glue system to seal the cartons after the stamps are applied to the packs This stamping machine is designed to work well with several different packing options including a...

Page 6: ...etween sizes nor is it necessary to change any settings on the machine when changing sizes The machine will continue to operate at the same speed whether the cartons passing through the machine are th...

Page 7: ...upport assembly at station 5 pushing down a floating ramp When the index is complete the carton support assembly is locked into position and the stamp head cycles applying stamps to the individual pac...

Page 8: ...e cartons centered in the trough At each transfer station along the trough there is a sensor mounted to the rear surface plate to detect the presence of a carton Fig 2 1 1 Rear surface plates typical...

Page 9: ...osition by the carton support assembly which locks in place to support the carton for the stamping operation Fig 2 1 3 Carton float springs typical 2 1 4 Carton drive assembly The carton pusher blocks...

Page 10: ...ations along the length of the carton trough assembly 2 1 5 1 Lift station top plate The lift station top plate establishes the working height for all the other top devices The in feed carton lift ass...

Page 11: ...unts the flap sensors These sensors detect that both flaps have opened and on which side the large flap is located Figure 2 1 5 3 Flap Sensor top plate 2 1 5 4 Stamper top plate At the stamping statio...

Page 12: ...bar provides carton support at station 6 during the small flap closing function The second bar provides carton support at station 7 and is cut for the application of glue as the carton passes under t...

Page 13: ...ards are closed and reset Emergency Stop Turning on Electricity and Compressed Air To start the VL HP machine it is necessary to turn on both electrical power and the compressed air supply at the mach...

Page 14: ...on the supply of compressed air to the stamping machine it is important to check for the presence of water in the water separator bowl 1 the filter bowl 2 and the coalescing bowl 3 The VL HP requires...

Page 15: ...drain which release moisture as the air passes through the filter The moisture will drain out of the bottom of the filter shown in figure 8 A drainage line from filters to a drain is recommended The...

Page 16: ...lls are FULLY seated on the holders There should be no gaps between the two roll cores and the roll support end plates 5 The new roll supply side should come off the bottom of the roll as shown and im...

Page 17: ...G EQUIPMENT Manufactured by United Silicone an ITW company Figure 4 0 2 Stamp cartridge shown with new stamp roll top view Figure 4 0 3 Stamp cartridge shown with new stamp roll bottom view Figure 4 0...

Page 18: ...l display the Stamp Setup Screen for the selected head 2 Write down the stamps remaining in the roll number then press the emergency stop button on the control panel 3 To remove the cartridge assembly...

Page 19: ...and the machine will end the roll on the last stamp The old stamp should be skipped at the start of the roll and saved for hand stamping 6 Pull the Emergency stop knob out two position to activate pa...

Page 20: ...This is the Reset position and will reset the e stop circuit and put the VL HP into Ready mode This position is momentary and will spring back in to the middle position once e stop has been reset and...

Page 21: ...VL HP by clearing the source of the error You should ALWAYS press the E Stop button before opening and or reaching into the machine As the E Stop button is pressed the air should be heard escaping fro...

Page 22: ...lever allows the hot pressurized air in the glue tank to safely vent away A metal plate shown transparent for clarity covers the red second lever 2 which latches the glue pot lid The cover makes it m...

Page 23: ...ptable to put a king size carton immediately followed by a 120 size carton immediately followed by a regular size carton into the VL HP It is never necessary for the machine to pause between sizes nor...

Page 24: ...nel located near the in feed end of the machine The panel consists of the main touch screen which displays a number of screens that give access to all machine functions An Emergency Stop button is als...

Page 25: ...anel touch screen banner functions Button Label Button Function Start Push and hold for three seconds to put the VL HP into Auto Cycle mode Stop Push to stop the machine stops the Auto Cycle mode Rese...

Page 26: ...operating modes which are also color coded Green indicates running in Auto Mode yellow indicates waiting in Standby red indicates Faulted or Emergency stop Head stamp setup button Head 1 Head 2 and He...

Page 27: ...Calls up the Main Screen page STAMP SETUP Calls up the Stamp Setup page for Head 1 TEMP SETUP Calls up the Temperature Setup page STATISTICS Calls up the Statistics page ALARM Calls up the Current Al...

Page 28: ...for their customer s order CARTONS The number of cartons in tote from 1 30 ORDER STATUS Keeps track of the number of cartons stamped up to 30 STAMP HEADS Shows which stamp head is being used TOTE ID S...

Page 29: ...or glue for small carton REGULAR CARTON STARTING POINT Starting point for glue for a regular carton SPRAY ENDING POINT Dimension of glue line ending point LAST SIZE GLUED Shoes last size carton that w...

Page 30: ...p present Left STAMP PRESENT NO STAMP middle Toggles stamp present Middle STAMP PRESENT NO STAMP right Toggles stamp present Right STAMPS REMAINING IN ROLL Displays number of stamps remaining on the r...

Page 31: ...the control is disabled Not displayed on single head systems HEAD 3 HEAT Toggles glue heat on and off There is a large heat mass present heat will remain after the control is disabled Not displayed o...

Page 32: ...number pad will be displayed to enter the starting time in a military time formatted in one hour increments for the machine to turn the heat on Zero will disable the feature OFF When selecting a numb...

Page 33: ...ram updated or loss of batter backed memory AVERAGE INDEX TIME Displays the average index time for the main drive AVERAGE INDEX DWELL TIME Displays the average dwell time for the main drive AVERAGE IN...

Page 34: ...ON GROUP Displays group number of Alarm ALARM Displays Alarm ALARM TEXT Displays current alarm description RESET button on banner Will reset or acknowledge each alarm in turn as displayed in the curre...

Page 35: ...pervisor Screen FUNCTION Description INDEX SETUP Displays Index Setup screen ALARM HISTORY Displays Alarm History screen DATE AND TIME Displays screen to set the date and time SENSOR STATUS Displays t...

Page 36: ...ng edge of the carton STAMP CHECK INDEX ENABLED LARGE FLAP IN When the flap transition is disabled this sets the location for the large flap to be loaded JUSRISDICTION CONTROL When enabled the operato...

Page 37: ...ed by United Silicone an ITW company 8 2 1 Index Setup FUNCTION DESCRIPTION DESIRED SPEED OF INDEXER Displays a number pad to enter the desired speed of the machine in cartons per minute This will act...

Page 38: ...EQUIPMENT Manufactured by United Silicone an ITW company 8 2 2 Alarm History FUNCTION DESCRIPTION DELETE HISTORY Deletes the current history EXPORT TO USB1 Exports the history to a USB drive The port...

Page 39: ...United Silicone an ITW company 8 2 3 Date and Time FUNCTION Description This screen is used to control the heat start and stop times as well as alarm logging Parameters are set by touching the time d...

Page 40: ...ING EQUIPMENT Manufactured by United Silicone an ITW company 8 2 4 Sensor and Valve Status FUNCTION Description GREEN INDICATOR A green indicator identifies a sensor that has the output turned on NEXT...

Page 41: ...5 seconds then the machine assumes that a carton has tipped over on the in feed conveyor This causes the machine to enter a tip over mode While in tip over mode the touchscreen displays a text fault m...

Page 42: ...pushed up and flat against the roof of the trough as it passes through this section of the machine The float springs lift the carton against the ceiling plate As the leading downstream end of the cart...

Page 43: ...ped during the next cycle after the shuttle moves the carton from the plow to the stamp head The only time that the machine would not attempt to apply a stamp is in the event that the sensors determin...

Page 44: ...t rides onto and compresses the carton support mechanism Once compressed this mechanism is locked in place by a brake cylinder in order to provide support for the carton during stamping Figure 13 1 Ca...

Page 45: ...to position one of three lanes of stamps under the stamp iron pads Figure 13 2 Rear view of stamp head carriage From the operator s point of view For the first application the carriage shifts to the r...

Page 46: ...driven by a PLC controlled take up stepper motor which has significantly more torque capability than the payout motor The take up motor turns the takeup core at a set speed during a given paper advan...

Page 47: ...mary sensor Figure 13 3 1 2 Secondary laser sensor If during a paper advance cycle the laser detector does not see the eye mark transitions the machine stops and displays an error message on the touch...

Page 48: ...button To adjust the eye the head should be manual placed in the ready to stamp position This position is lowered to just above the stamps The carriage should be position to the left With the stamps...

Page 49: ...ue station The glue station consists of the pressurized glue tank and two glue nozzles The two nozzles are mounted to a heated block that positions them so that they apply a small bead of glue to the...

Page 50: ...ng stations downstream 5 Carton present under stamp head The VL 10 determines when a carton is present under the stamp head when the beam is broken as below The photo sensor under the stamp head locat...

Page 51: ...n one set screw on one of the collars on the large roller shaft With these steps completed slide out the shaft to remove the large roller Remove the end plates where belt tension and tracking is adjus...

Page 52: ...arton Not Detected At Measuring Station 14 Packer Fault No Box Loaded For Packer Unload 15 Packer Fault Packer is in ESTOP 16 Packer Fault Outfeed Conveyor Swing Gate is Open 17 Packer Fault Pneumatic...

Page 53: ...PLC702 Wrong Module plugged in 55 X20DO9322 PLC722 Wrong Module plugged in 56 X20DO9322 PLC802 Wrong Module plugged in 57 X20BT9400 Wrong Module plugged in 58 X67DM1321L08 PICO902 Wrong Module plugge...

Page 54: ...Position 13 Head 1 Stamp Index Missed First Registration Mark 14 Head 2 Stamp Index Missed First Registration Mark 15 Head 3 Stamp Index Missed First Registration Mark 16 Head 1 Stamp Index Missed Sec...

Page 55: ...the Order Need Order Separator 44 Not Enough Cartons for the Order 45 No Orders Loaded 72 7XV116 50 62 VAL1620 Wrong Module plugged in 73 7XV116 50 62 VAL1600 Wrong Module plugged in 74 X67DI1321 PICO...

Page 56: ...7 0 CC612 Case Cutter 12 0 VL 10 Stamp Machine 4 0 The first step is to add together these requirements for each piece of stamping equipment you intend to operate simultaneously A worksheet has been...

Page 57: ...have an available source of compressed air typically known as shop air US Tax Stamping strongly recommends against using these sources of compressed air for operating our stamping equipment Typically...

Page 58: ...ontaminants and do NOT eliminate the need for properly filtered and dried air delivery systems 4 Related Compressor Equipment Most compressed air systems include each of the following components Compr...

Page 59: ...cility Aftercooler The after cooler is used to bring the temperature of the compressed air to sufficiently low temperatures so that it can be properly dried by either a desiccant dryer or refrigerated...

Page 60: ...rrounding the compressed air delivery system is very important The simplest arrangement is when the compressor all delivery piping and the stamping equipment all remain at nearly the same temperature...

Page 61: ...or selecting installing wiring and plumbing the compressed air system in such a manner so as to meet all local ordinances and applicable safety and plumbing codes United Silicone recommends that each...

Page 62: ...or enter the value 1 00 on the line below Compressor Factor _________ Step 5 Multiply the values you wrote in steps 2 3 and 4 together and write your answer on the line below This is the minimum numbe...

Page 63: ...63 VL HP Service Operation Manual U S TAX STAMPING EQUIPMENT Manufactured by United Silicone an ITW company 16 2 Appendix B Electrical plug drawing 30amps 220vac Receptacle L6 30R Plug L6 30P...

Page 64: ...1 M733177 41173506 STRIP HEATER 5 16 x 1 x 10 1 VLHP37 1 41174511 BRAIDED HOSE ASSY 45 1 VL10HP20 1 41175628 PHOTOELECTRIC 56 06 S 1 VLHP20 1 41177222 EXTENSION SPRING 72 4 41172017 41179118 FLAT CUS...

Page 65: ...101042 PANEL I O BACKPLANE 1 VL30HP33 1 41101043 PANEL I O X2X RECEIVER 1 41101052 MACHINE I O STEPPER CONTROL 1 VL10HP32 41121044 SWITCH 3 POS RED MUSHROOM 1 VL30HP33 1 41122072 3 POLE CONTACTOR 24VD...

Page 66: ...al U S TAX STAMPING EQUIPMENT Manufactured by United Silicone an ITW company VL30HP33 1 LPCC4 4 AMP Fuse Included with Machine 0 VL30HP33 1 LPCC5 5 AMP Fuse Included with Machine 0 VL30HP33 1 MDA1 1 A...

Page 67: ...ce OK Adjusted Replaced Check in feed belt for tightness and wear Check APMD belt for tightness and wear Check indexing clutch Check pusher blocks 18 Check latches bumpers on trough guide doors Check...

Page 68: ...scode Protection Remove this sheet after installation These are the three levels of control this machine two of which require that the operator login refer to section 9 3 3 in this manual Level 0 Norm...

Reviews:

No comments

Related manuals for VL-HP

Brand: Abicor Binzel Pages: 92

Brand: ZIGBEE Pages: 4

Brand: CAIRE Pages: 38

Brand: Caframo Pages: 72

Brand: ParaBody Pages: 5

Brand: Laser Pages: 2

Brand: Lars Thrane Pages: 50

Brand: Rain-Flo Irrigation Pages: 16

Brand: MAGIC FX Pages: 25

Brand: Quantum Pages: 11

Brand: Quanser Pages: 21

Brand: Quanser Pages: 18

Brand: VDO Pages: 15

Brand: VDO Pages: 20

Brand: Qlight Pages: 4

UG 2200 Special

Brand: Amazone Pages: 252

Brand: HOFFEN Pages: 22

Brand: KEP Pages: 33

Brands by name

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Popular brands

Load more brands