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IDEC MICROSmart FC4A-SX5ES1E, Instruction Manual

The IDEC MICROSmart FC4A-SX5ES1E Instruction Manual is your comprehensive guide to effectively operate this exceptional product. You can effortlessly download this manual free of charge from our website, ensuring you have all the necessary knowledge to maximize the potential of your device.

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CHAPTER 3

MODULE OPERATION

Remote Maintenance Function

2

3-10

This section describes the Web Server Unit’s remote maintenance function. Use this function to perform 
remote PLC maintenance from WindLDR via the Web Server Unit.

■

System Configuration Example

Use Ethernet to connect the Web Server Unit to a PC with WindLDR version 4.70 (or a later version) installed. 
Make the network settings beforehand to enable a LAN or cross-cable connection.

3_2_1_LAN_Connection_Image_E

Illustration of LAN connection

Ethernet

Ethernet

User program download

Router

Router

Web Server Unit + MicroSmart

Web Server Unit + MicroSmart

Monitor Dialog

Download dialog

Read/Write of the operand

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Summary of Contents for MICROSmart FC4A-SX5ES1E

Page 1: ...FC4A SERIES MICROSmart Web Server Unit Instruction Manual FC9Y B919 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 2: ...cessive shocks then electrical shocks fire hazard or malfunction will result The environment for using the MicroSmart is Pollution degree 2 Use the MicroSmart in environments of pollution degree 2 according to IEC 60664 1 Prevent the MicroSmart from falling while moving or transporting it otherwise damage or malfunction of the MicroSmart will result Prevent metal fragments and pieces of wire from ...

Page 3: ...s of Netscape Communications Corporation in the US and other countries Netscape s logo Netscape Communicator and other product service names are trademarks or registered trademarks in some countries of Netscape Communications Corporation Copyrights of Netscape Navigator are reserved by Netscape Communications Corporation Ethernet is a trademark of Xerox Corporation USA Other company names and prod...

Page 4: ...FC9Y B919 is shown below Date of revision Documentation control No Description June 2005 B919 0 First edition This manual s documentation control No is printed at the back cover Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 5: ...ons of Module Components 2 2 2 Performance Specifications 2 3 CHAPTER 3 Module Operation 3 1 1 Web Server Unit Settings 3 2 2 Remote Maintenance Function 3 10 3 Web Server Function 3 14 4 Ethernet User Communication Function 3 21 5 Mail Sending Function 3 29 Connection Diagram Troubleshooting Glossary Index Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 6: ...1 1 CHAPTER 1 OVERVIEW This chapter provides an overview of the Web Server Unit Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 7: ...nding function from MicroSmart Functions Remote Maintenance Function Using the Web Server Unit and WindLDR version 4 70 or a later version enables Ethernet based MicroSmart ladder program reading writing and operand read write operations 1_1_1_Remote_Control_Overview_E Block diagram of remote maintenance WindLDR Ethernet Ethernet User program download Router Router Web Server Unit MicroSmart Web S...

Page 8: ...te of the operand Read Write of the operand Ethernet User Communication Function The Web Server Unit function and MicroSmart user communication commands enable Ethernet based 1 1 communication between MicroSmart modules 1_1_3_Microsmart_communication_overview_E Block diagram of communication between MicroSmart modules Ethernet Ethernet Router Router Web Server Unit MicroSmart Transmit data with TX...

Page 9: ...k using the Web Server Unit function it takes time to transfer the data in some communication environments Be sure to set the timeout value in the PLC communication settings As regards the network connection please consult with the network administrator Security Caution The Web Server Unit s user name and password authentication function will not completely prevent unauthorized access Limitation o...

Page 10: ... contains information on the Web Server Unit s specifications Familiarize yourself with the information in this chapter to ensure effective use of the Web Server Unit Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 11: ...unction selector switch Used to switch the Web Server Unit s function When using the remote maintenance function and the Web server function set the switch to REMOTE When using the Ethernet user communication function and the mail sending function set the switch to USER The default setting is REMOTE 5 MicroSmart connection port Serial communication port connecting the Web Server Unit and MicroSmar...

Page 12: ...nel surface Shock Resistance 147m sec2 15G 11msec duration on three mutually perpendicular axes IEC61131 2 Antistatic discharger Contact 6kV Aerial 8kV IEC61000 4 2 Power Supply Rated Power Voltage 24V DC Allowable Momentary Power Interruption Greater than or equal to 10msec at 24V DC Dielectric strength Between power and terminal 500V AC 1 minutes Insulation resistance Between power and terminal ...

Page 13: ...gator 7 2 or later Java VM Versions 1 42 or later Alarms Alarm contents Alarm contents have to be registered in the Web Server Unit in advance The number of alarm types 32 types Alarm character strings Within 63 characters 1 byte character The number of destination addresses 2 addresses The sum of two address characters is up to 64 characters Connectable Unit 1 The PLC requires the connecting cabl...

Page 14: ... of the operation method and contains information on parameters and sample programs Familiarize yourself with the information in this chapter to ensure effective use of the Web Server Unit Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 15: ...mputer Ethernet cross cable Ethernet straight cable Ethernet straight cable Hub 1 The connection using a Hub and Ethernet straight cables 2 The connection using a Ethernet cross cable Make sure an IP address is set for the PC To initialize Web Server Unit from the factory default state it is necessary to connect the personal computer and the Web Server Unit by the same network setting Because the ...

Page 16: ...Selection 2 By pressing the Search button the list of the Web Server Unit information appears in the WindLDR screen Or otherwise using the Add button enter the IP address and add the item for the list Then select the communication target from the list and press OK WindLDR dialog 3_1_2_WindLDR_Dialog_E WindLDR dialog 3_1_3_WindLDR_Dialog_E Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Emai...

Page 17: ...ar the next time you start the Web browser Java applet is loaded 4 The System Setting Screen below appears Use it to make the settings 3_1_4_Applet_Bootup_Warning_E Warning dialog during Java applet startup 3_1_5_System_Setting_Screen_E System Setting Screen Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 18: ...nitor Displays the PLC status when a PLC is connected 3 5 The following settings are available in the System Setting Screen Network Address Setting Procedure To connect the Web Server Unit to Ethernet the IP address the network address subnet mask and default gateway need to be set To set the Web Server Unit s network address open the above mentioned System Setting Screen then select Network on th...

Page 19: ... gateway address Click the Save button The setting is applied when you connect to the network and then restart the Web Server Unit If there is no DHCP server in the same network used by the Web Server Unit the network address can t be acquired so use method 2 to set the network address 3_1_7_DHCPserver_network_E When using DHCP server or not Ethernet Ethernet Personal computer Router DHCP server T...

Page 20: ...n the System Setting Screen and select Serial Ports on the left menu to display the screen below The MicroSmart serial communication defaults are shown below Normally there is no need to change the initial values of these items 3_1_8 Serial_Port_Setting_E Serial port communication settings Baud Rate 9600 bps Data Bits 7 bits Parity Even Stop Bits Bit 1 Flow Control None Phone 800 894 0412 Fax 888 ...

Page 21: ... password 2 Mail Sending Used to send messages from external devices as specified by the startup conditions See Section 3 5 Mail Sending Function 3 Administration Backup Restore Used to save or restore the current Web Server Unit settings Restore Factory Defaults Restores the Web Server Unit to the settings it had at the time of factory shipment System Information Displays the Web Server Unit s sy...

Page 22: ...3_1_10_PLC_Monitor_E PLC monitor 3 9 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 23: ...connect the Web Server Unit to a PC with WindLDR version 4 70 or a later version installed Make the network settings beforehand to enable a LAN or cross cable connection 3_2_1_LAN_Connection_Image_E Illustration of LAN connection Ethernet Ethernet User program download Router Router Web Server Unit MicroSmart Web Server Unit MicroSmart Monitor Dialog Download dialog Read Write of the operand Phone...

Page 24: ...ing Selecting Ethernet The screen below appears when communication starts By pressing the Search button the list of the Web Server Unit information appears in the WindLDR screen Or otherwise using the Add button enter the IP address and add the item for the list Then select the communication target from the list and press OK 3_2_3_Communication_Target_Setting_E Communication setting Selecting the ...

Page 25: ... TCP IP port 2101 ON default You can access Network Services from Configuration Serial Ports Network Services 3_2_4_TCP_IP_Setting_E TCP IP settings Serial Settings Leave at the default settings You can access from Configuration Serial Ports Basic 3_2_5_Serial_Setting_E Serial settings Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 26: ...he current value For reference if the program size is 32 KB the time out value is greater than or equal to 2 400 10m sec though this value is somewhat different depending on the network situations When user name password authentication is set in the Web Server Unit you will be prompted for authentication during WindLDR communication access Enter the user name and password Communication starts when...

Page 27: ...er Router Web Server Unit MicroSmart Web Server Unit MicroSmart Simple Monitor Web Browser Operand Monitor Web Browser Read Write of the operand Read Write of the operand The PC must be able to run a Web browser such as Internet Explorer and JavaScript and Java applets must be enabled Web Browsers Confirmed Web browsers Internet Explorer 6 0 Netscape 7 1 The Java VM running environment is required...

Page 28: ...s http 192 168 1 101 home htm The screen below appears 3_3_2_Master_Setting_E Settings screen for management 3 Open the File Management screen and delete the files currently in the server Select File Management from the menu on the left The screen below appears 3_3_3_File_Management_E File Management screen Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 29: ... two files below The sample program consists of the applet that generates the monitor screen and the HTML file that runs the applet 3_3_4_Delete_Files_E Screen after the files are deleted 3_3_5_1_File_Folder_E Instruction Manual Setting Files Sample Program index htm operandapp jar CD Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 30: ...u To make the screen the initial screen click Set as Default in the screen below The next time you open the Web browser the default screen displayed when this server is accessed will be the PLC operand monitor Restart the Internet Explorer 3_3_5_Upload_Files_E Screen after uploading the file is completed Set as Default screen 3_3_6_Set_As_Default_E Phone 800 894 0412 Fax 888 723 4773 Web www clrwt...

Page 31: ... IP address in the address bar as shown below example when the IP address is 192 168 1 101 http 192 168 1 101 2 The initial screen starts the sample program PLC operand monitor Program downloading starts and a warning dialog appears asking whether to start the applet Select Yes or Always If you select Always this dialog will not appear the next time the sample program starts 3_3_5_1_File_Folder_E ...

Page 32: ...Shift register word r Shift register bit T Timer set value t Timer count value C Counter set value c Counter count value D Data register Display formats DEC W Decimal unsigned DEC I Decimal signed DEC D Decimal unsigned 2 words DEC L Decimal signed 2 words HEX W Hexadecimal HEX D Hexadecimal 2 words BIT Bit The PLC operand monitor screen is stored in the Web Server Unit but executed by the PC The ...

Page 33: ... Java 2 SDK Standard Edition version 1 4 2 and Ant 1 6 Creating Uploading The sample program source code is included in the CD ROM provided The CD ROM also includes referential materials such as the Java doc file To upload a created HTML file or Java applet see the previous section of Uploading PLC Monitor Sample Screen Security precautions and other adaptations should be made when running them on...

Page 34: ... Receive data with RXD command Transmit data with TXD command Receive data with RXD command Conditions for Ethernet user communication 1 Remote communication device The Ethernet user communication feature enables user communication using the TCP protocol client function A device with a TCP protocol server function must be selected as the remote communication device 2 Number of remote communication...

Page 35: ...nit System Setting Screen Open the Web Server Unit s settings screen There are two ways to open this screen 1 Opening settings screen from WindLDR see System Setting Screen in Section 1 of Chapter 3 for more information 1 Select Setting Web Server Unit in WindLDR 2 The previously set IP address appears in the WindLDR screen 3 Double click the IP address of the Web Server Unit performing Ethernet u...

Page 36: ...setting screen and select the Port Services tab 2 Check the TCP Client Enable TCP client service check box 3_4_6_System_Setting_Screen_Alarms_E Port Services 3_4_7_Alarm_IP_Address_E Enable TCP client service Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 37: ...n device It is also data sent to the remote communication device In other words the registered character string is sent to the remote communication device If this registered character string is not needed by the remote communication device it must be deleted by the remote communication device s settings or receiving program 3 24 3 Select Always or When data present on serial line 4 When selecting ...

Page 38: ...ick the Save button and the Reboot button on the left menu to complete the setting procedure 3_4_10_Portservice_reboot_E Reboot screen Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 39: ...protocol selection 2 Enter the user communication command in the ladder program Enter the TXD command or RXD command in the ladder program 3_4_12_TXD_RXD_Command_E TXD and RXD commands in a ladder program 3 Download the ladder program In WindLDR select Online Download Program Download When When data present on serial line is set in the Web Server Unit settings When When data present on serial line...

Page 40: ...ocol Server mode MicroSmart A MicroSmart B 1 MicroSmart A transmits data with the TXD command and becomes ready to receive data with the RXD command Web Server Unit A transmits the data sent from MicroSmart A to Web Server Unit B to which the target IP address the service and the target port number are registered 2 Web Server Unit B receives the data addressed to it and transmits data to MicroSmar...

Page 41: ...urned on MicroSmart transmits 4 byte data from port 2 and becomes ready to receive data MicroSmart on Web Server Unit B side 3_4_17_Between_Microsmart_Sample_E When it finishes receiving 4 byte data from port 1 and then transmits 4 byte data from port 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 42: ..._5_1_Message_Sending_System_E Configuration example of mail transmission system The Internet E mail To AAA BBB Subject ERROR Transmit the trigger signal of sending alarm mail E mail From CCC DDD Subject ERROR Mail server Mail server Conditions for using mail sending function 1 Mail server A mail server IP address is needed to send messages Ask your network administrator for your mail server IP add...

Page 43: ...Server Unit Mode Set the Web Server Unit s mode selection switch to USER The default setting of the Web Server Unit s mode selection switch is REMOTE 3_5_3_Toggle_Switch_E Function selector switch USER Make the switch the USER REMOTE Opening Web Server Unit System Setting Screen Open the Web Server Unit s setting screen There are two ways to open this screen 1 Opening settings screen from WindLDR ...

Page 44: ...3_5_5_System_Setting_E System Setting Screen 3 31 3 The System Setting Screen appears Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 45: ... mail server s IP address in the SMTP server address field and the Web Server Unit s mail address in the From field Ask your network administrator for the mail address Mail server settings 3_5_7_Alarm_IP_Address_E 3_5_6_System_Setting_Screen_Alarms_E Alarms Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 46: ... field NOTE Recipient mail addresses The total character number of target addresses To1 plus To2 have to be within 64 characters NOTE Messages Subject field The total message length for a single message is up to 63 characters 3_5_8_Alarm_Sending_Address_E Target address 3_5_9_Alarms_Subject_E Subject Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 47: ...e 3 34 5 Select pattern_match and enter the message send timing character string 6 Click the Save button and the Reboot button on the left menu to complete the setting procedure NOTE 3_5_10_Alarms_Pattern_Match_E Mail send timing character string 3_5_11_Alarms_Reboot_E Reboot screen Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 48: ...net user communication 1st or 2nd port In WindLDR select Configuration Function Area Settings Communication tab Select the port to use for Ethernet user communication under User Protocol 3_5_12_Usercom_Port_Setting_E User protocol selection 2 Enter the user communication command in the ladder program Enter the TXD command in the ladder program NOTE 3_5_13_TXD_Command_E Example of communication com...

Page 49: ...d user communication command settings Be sure to make the Web Server Unit s send timing character string Pattern the same as the MicroSmart TXD command data 3_5_14_Same_String_Setting_E Example of character string for sending timing NOTE Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 50: ...mits data the alphanumeric characters temp with the TXD command Web Server Unit 2 Web Server Unit compares data transmitted from MicroSmart with the pattern that is registered If data are corresponding with it Web Server Unit transmits the alarm mail data that is registered to the SMTP server Mail server 3 Mail server transmits the alarm mail data sent from Web Server Unit to the targeted mail add...

Page 51: ...rs 4_1_2_Connection_Diagram_E 8 7 6 3 2 1 4 5 The connection diagram of cable 4_1_3_Circuit_Diagram_CabÇåe3_E 1 DSR 2 CTS 3 SD 4 RD 5 RTS 6 NC 7 GND 8 DTR Cover Shield Web Server Unit Side Pin Number Name Pin Number Port 1 Port 2 1 NC RS 2 NC ER 3 SD 4 RD 5 NC DR 6 CMSW SG 7 SG SG 8 NC NC Cover Shield MicroSmart Side Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 52: ...on 5_1_1_Trouble_Shooting_E The PWR LED does not go on Is the power supplied Is the PWR LED on Supply power Is the power voltage correct Apply the rated voltage 24V DC Is the PWR LED on Call IDEC for assistance END YES NO NO NO NO YES YES YES Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 53: ...rial communications setting of the Web Server Unit the same as the setting of the PLC Set as well as the serial communication setting of the PLC Is the port of the PLC the maintenance mode Make the port of the PLC to the maintenance mode Extend the reception timeout value of the PLC Configure Communication Settings Timeout Can you communicate with WindLDR Select Configure Function Area Settings Co...

Page 54: ...the serial communication setting of the Web Server Unit the same as the setting of the PLC Set as well as the serial communication setting of the PLC Is the port of the PLC the user communication mode Make the port of the PLC to the user communication mode Extend the reception timeout value of the PLC Select Configure Function Area Settings Communication User Communication Configure Receive Timeou...

Page 55: ...ctor switch the USER Is the serial communication setting of the Web Server Unit the same as the setting of PLC Set as well as the serial communications setting of the PLC Is the port of the PLC the user communication mode Make the port of the PLC to the user communication mode Is the alarm mail transmitted Call IDEC for assistance END YES YES YES YES YES NO NO NO NO NO YES NO Are the pattern of th...

Page 56: ...ed at a lower level than the IP address used to connect multiple recipients at the same time during TCP IP communication Numbers from 0 to 65535 are used to specify ports Data is sent received using the combination of IP address and port No TCP Transmission Control Protocol The standard protocol used on the Internet Corresponds to the OSI Open Systems Interconnection reference model transport laye...

Page 57: ...A 2 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ...

Page 58: ...Monitor 3 8 PLC operand monitor 3 18 Power display LED 2 2 R Reboot 3 8 Recipient mail addresses 3 33 Remote maintenance 3 10 3 13 Restore 3 8 Restore Factory Defaults 3 8 S SCADA 3 13 Security 3 8 Java applet 3 4 Password 3 13 Serial communication 3 2 Serial communication setting 3 7 System configuration 3 2 System Information 3 8 System Setting Screen Web browser 3 22 WindLDR 3 3 3 22 T TCP clie...

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