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716

HS5E Miniature Interlock Switches with Solenoid

Safety Precautions

In order to avoid electric shock or fi re, turn power off before 

• 

installation, removal, wire connection, maintenance, or 
inspection of the interlock switch.
If relays are used in the circuit between the interlock switch 

• 

and the load, consider the danger and use safety relays, 
since welded or sticking contacts of standard relays may 
invalidate the functions of the interlock switch. Perform a risk 
assessment and establish a safety circuit which satisfi es the 
requirement of the safety category.
Do not place a PLC in the circuit between the interlock switch 

• 

and the load. Safety security can be endangered in the event 
of a malfunction of the PLC.
Do not disassemble or modify the interlock switch, otherwise 

• 

a breakdown or an accident may occur.
Do not install the actuator in a location where the human 

• 

body may come in contact. Otherwise injury may occur.

Solenoid lock is locked when energized, and unlocked when 

• 

de-energized. When energization is interrupted due to wire 
disconnection or other failures, the interlock switch may be 
unlocked causing possible danger to the operators. Solenoid 
lock must not be used in applications where locking is strictly 
required for safety. Perform a risk assessment and determine 
whether solenoid lock is appropriate.
When changing the head orientation, disconnect the cable 

• 

and turn the manual unlock to the UNLOCK position in 
advance. If the head orientation is changed when the cable 
is connected and the manual unlock is in the LOCK position, 
machines may start to operate, causing danger to the 
operators.
When using the four-circuit independent output type as an 

• 

input to safety circuit, connect the door monitor circuits (11-
12, 21-22, 31-32)

      

and lock monitor circuits (41-42, 51-52, 

61-62) in series.

Instructions

Regardless of door types, do not use the interlock switch as 

• 

a door stop. Install a mechanical door stop at the end of the 
door to protect the interlock switch against excessive force.
Do not apply excessive shock to the interlock switch when 

• 

opening or closing the door. A shock to the interlock switch 
exceeding 1,000 m/s

2

 may cause damage to the interlock 

switch.
Prevent foreign objects such as dust and liquids from entering 

• 

the interlock switch while connecting a conduit or wiring.
If the operating atmosphere is contaminated, use a protective 

• 

cover to prevent the entry of foreign objects into the interlock 
switch through the actuator entry slots.
Entry of foreign objects into the interlock switch may affect the 

• 

mechanism of the interlock switch and cause a breakdown.
Plug the unused actuator entry slot using the slot plug 

• 

supplied with the interlock switch.
Do not store the interlock switches in a dusty, humid, or 

• 

organic-gas atmosphere.
Use proprietary actuators only. When other actuators are 

• 

used, the interlock switch may be damaged.
Do not modify the actuator, otherwise it will damage the 

• 

interlock switch.
Do not open the lid of the interlock switch. Loosening the 

• 

screws may cause damage to the interlock switch.
The actuator retention force is 1400N. Do not apply a load 

• 

higher than the rated value. When a higher load is expected, 
provide an additional system consisting of another interlock 
switch without lock (such as the HS5B interlock switch) or a 
sensor to detect door opening and stop the machine.
Regardless of door types, do not use the interlock switch 

• 

as a door lock. Install a separate lock using a latch or other 
measures.
While the solenoid is energized, the interlock switch 

• 

temperature rises approximately 40°C above the ambient 
temperature (to approximately 90°C while the ambient 
temperature is 50°C). To prevent burns, do not touch. If 
cables come into contact with the interlock switch, use heat-
resistant cables.
Solenoid has polarity. Be sure of the correct polarity when 

• 

wiring, otherwise solenoid will be damaged. Do not apply 
voltage over the rated voltage, otherwise the solenoid will be 
burnt.
Although the HS9Z-A51A and HS9Z-A52A actuators (w/

• 

rubber bushings) alleviate the shock when the actuator enters 
a slot in the interlock switch, make sure that excessive shock 
is not applied. If the rubber bushings become deformed or 
cracked, replace with new ones.

Minimum Radius of Hinged Door

When using the interlock switch for a hinged door, refer to 

• 

the minimum radius of doors shown below. For the doors 
with small minimum radius, use angle adjustable actuators 
(HS9Z-A53 or HS9Z-A55).

Note:  Because deviation or dislocation of hinged door may occur in actual 

applications, make sure of the correct operation before installation.

HS9Z-A52 Actuator

When the door hinge is on the extension line of the interlock 

• 

switch surface:

(161)

(35)

(36.2)

190 mm

170 mm

Door Hinge

I

nterlock Switch

Mounting Holes

Minimum Radius

Minimum

Radius

Door Hinge

When the door hinge is on the extension line of the actuator 

• 

mounting surface:

Door Hinge

Door Hinge

(231)

Interlock Switch
Mounting Holes

(41.5)

(40.3)

230 mm

Minim

u

m

 R

a

dius

Minim

um

Radius

260 mm

HS9Z-A52A Actuator (w/rubber bushings)

When the door hinge is on the extension line of the interlock 

• 

switch surface:

(35)

Door Hinge

(36.2)

Interlock Switch
Mounting Holes

(111)

140mm

Minim

um Radius

Minim

um

Radius

Door Hinge

Centers 12 mm:

 120 mm

Centers 20 mm:

 170 mm

Summary of Contents for HS5E Series

Page 1: ... 1 000 000 operations minimum operating frequency 900 operations per hour load 24V AC DC 100mA Conditional Short circuit Current 50A 250V Use 250V 10A fast acting type fuse for short circuit protection Cable UL2464 HS5E V AWG22 12 core 0 3 mm2 core Others AWG21 8 core 0 5 mm2 core Cable Outside Diameter ø7 6 mm Weight approx 400g 1m cable 580g 3m cable 770g 5m cable Add 20g for rear unlocking butt...

Page 2: ...2 TÜV BG rating AC 15 0 5A 250V DC 13 0 22A 125V UL c UL rating Pilot duty AC 0 5A 125V Pilot duty DC 0 22A 125V Solenoid Unit Locking Mechanism Spring Lock Solenoid Lock Rated Operating Current 24V DC 100 duty cycle Rated Current 266 mA initial value Coil Resistance 90Ω at 20 C Pickup Voltage Rated voltage 85 maximum at 20 C Dropout Voltage Rated voltage 10 minimum at 20 C Maximum Continuous Appl...

Page 3: ...4403 G 5m HS5E G4405 G H Main Circuit 1NC 1NC Lock Monitor Circuit 2NC Without 1m HS5E H4001 3m HS5E H4003 5m HS5E H4005 With 1m HS5E H4401 G 3m HS5E H4403 G 5m HS5E H4405 G J Main Circuit 1NC 1NC Lock Monitor Circuit 1NC 1NO Without 1m HS5E J4001 3m HS5E J4003 5m HS5E J4005 With 1m HS5E J4401 G 3m HS5E J4403 G 5m HS5E J4405 G The contact configuration shows the status when the actuator is inserte...

Page 4: ... F7Y001 3m HS5E F7Y003 5m HS5E F7Y005 With 1m HS5E F7Y401 G 3m HS5E F7Y403 G 5m HS5E F7Y405 G G Main Circuit 1NC 1NC Door Monitor Circuit 1NC 1NO Without 1m HS5E G7Y001 3m HS5E G7Y003 5m HS5E G7Y005 With 1m HS5E G7Y401 G 3m HS5E G7Y403 G 5m HS5E G7Y405 G H Main Circuit 1NC 1NC Lock Monitor Circuit 2NC Without 1m HS5E H7Y001 3m HS5E H7Y003 5m HS5E H7Y005 With 1m HS5E H7Y401 G 3m HS5E H7Y403 G 5m HS...

Page 5: ...d and the switch is locked Actuators are not supplied with the interlock switch and must be ordered separately Dual Safety Circuit Lock Mechanism Circuit Code Contact Configuration Indicator Cable Length Part No Spring Lock DD Main Circuit 1NC 1NC 1NC 1NC With 1m HS5E DD4401 G 3m HS5E DD4403 G 5m HS5E DD4405 G The contact configuration shows the status when the actuator is inserted and the switch ...

Page 6: ...m HS5E VA7Y405 G VB Door Monitor Circuit 1NC 1NO Lock Monitor Circuit 2NC 1m HS5E VB7Y401 G 3m HS5E VB7Y403 G 5m HS5E VB7Y405 G VC Door Monitor Circuit 2NC Lock Monitor Circuit 1NC 1NO 1m HS5E VC7Y401 G 3m HS5E VC7Y403 G 5m HS5E VC7Y405 G VD Door Monitor Circuit 2NC Lock Monitor Circuit 2NC 1m HS5E VD7Y401 G 3m HS5E VD7Y403 G 5m HS5E VD7Y405 G The contact configuration shows the status when the ac...

Page 7: ...ock Switch Door Stop Door Stop HS9Z A52 Actuator Actuator Cover Actuator Stop Interlock Switch Dimensions HS5E 4 G with indicator Horizontal Mounting Straight Actuator HS9Z A51 HS5E 44L G rear unlocking button Horizontal Mounting Straight Actuator HS9Z A51 21 5 27 ø30 7 7 13 4 106 M4 22 20 Rear Unlocking Button Rear Unlocking Button supplied with the switch 30 32 9 13 4 5 2 6 2 41 11 1 40 20 1 1 3...

Page 8: ...her supplied with the switch Rubber Bushing Actuator Stop Note The mounting center distance is set to 12 mm at factory When 20 mm distance is required adjust the distance by moving the rubber bushings The actuator has flexiblity to the direction indicated by the arrows When 20 mm distance is selected the actuator swings vertically 12 2 M4 Screw Actuator Mounting Hole Layout Straight with rubber bu...

Page 9: ... provide mounting holes on the mounting plate as shown below and use Rear Unlocking Button Kit HS9Z FL5 Note 2 See the table at right for choosing rear unlocking button kit ø18 Rear Unlocking Button Hole Note 16 to 30 33 25 5 60 5 Rear Unlocking Button Kit Mounting Hole Layout 2 or 4 M4 Screws Button released Button pressed unlocked 40 ø 4 0 31 5 ø10 4 27 3 21 3 30 16 25 5 33 60 5 73 Pin SUS Total...

Page 10: ... open Monitor Circuit unlocked 63 64 OFF open ON closed ON closed ON closed Solenoid Power A1 A2 all model OFF de energized ON energized ON energized OFF de energized The above contact configuration shows the status when the actuator is inserted and locked Main Circuit Connected to the control circuit of machine drive part sending interlock signals of the protective door Monitor Circuit Sends moni...

Page 11: ...zed OFF de energized OFF de energized ON energized Note 2 The above contact configuration shows the status when the actuator is inserted and locked Main Circuit Connected to the control circuit of machine drive part sending interlock signals of the protective door Monitor Circuit Sends monitoring signals of protective door open closed status or protective door lock unlock status 11 23 42 54 12 24 ...

Page 12: ...ntact configuration shows the status when the actuator is inserted and locked Main Circuit Connected to the control circuit of machine drive part sending interlock signals of the protective door 11 21 42 52 12 22 41 51 A2 A1 A1 A2 51 41 22 12 52 42 21 11 11 21 42 52 12 22 41 51 A2 A1 Main Circuit Door Monitor Actuator inserted Lock Monitor Solenoid OFF HS5E DD4 Main Circuit A1 A2 22 11 21 12 42 41...

Page 13: ... OFF open Solenoid Power A1 A2 all model OFF de energized ON energized ON energized OFF de energized The above contact configuration shows the status when the actuator is inserted and locked Monitor Circuit Sends monitoring signals of protective door open closed status or protective door lock unlock status 11 23 42 54 12 24 41 53 A2 A1 A1 A2 53 41 24 12 54 42 23 11 11 23 42 54 12 24 41 53 A2 A1 HS...

Page 14: ...Monitor Circuit locked 41 42 ON closed OFF open OFF open OFF open Monitor Circuit locked 51 52 ON closed OFF open OFF open OFF open Solenoid Power A1 A2 all model ON energized OFF de energized OFF de energized ON energized Note 2 The above contact configuration shows the status when the actuator is inserted and locked Monitor Circuit Sends monitoring signals of protective door open closed status o...

Page 15: ... switch and cause a breakdown Plug the unused actuator entry slot using the slot plug supplied with the interlock switch Do not store the interlock switches in a dusty humid or organic gas atmosphere Use proprietary actuators only When other actuators are used the interlock switch may be damaged Do not modify the actuator otherwise it will damage the interlock switch Do not open the lid of the int...

Page 16: ...orizontal Actuator When the door hinge is on the extension line of the interlock switch surface 50 mm 58 55 5 36 2 Door Hinge Door Hinge 50 mm Minimum Radius 70 m m Vertical Swing Horizontal Swing Vertical Swing Horizontal Swing 55 5 M inim um Radius 70 m m 38 Interlock Switch Mounting Hole Interlock Switch Mounting Hole 36 2 M inim um Radius 50 m m Door Hinge Door Hinge M inim um Radius When the ...

Page 17: ...r unlocking button supplied with the switch on the push rod on the back of the interlock switch and fasten the button using the M3 sems screw Rear unlocking button can be installed alone when the total thickness of mounting frame and panel is 6 mm or less When the total thickness of mounting frame panel and mounting plate is 23 to 53 mm use the rear unlocking button kit HS9Z FL5 sold separately HS...

Page 18: ...locking button by hand only Do not operate using a tool or with excessive force Do not apply force to the button from the direction other than the proper direction otherwise the button will be damaged Recommended Tightening Torque HS5E interlock switch 1 8 to 2 2 N m four M4 screws Note Rear unlocking button 0 5 to 0 7 N m Rear unlocking button kit 4 8 to 5 2 N m M5 screw Actuators HS9Z A51 1 8 to...

Page 19: ...lue White Blue White Brown White Brown Orange White Blue White Blue White Orange White Brown Orange White Brown White Blue White Blue White Brown White Orange White Brown Brown Orange White Brown White Blue White Blue White Brown White Orange White Brown Door Monitor Lock Monitor 64 63 52 51 52 51 62 61 34 33 22 21 31 32 22 21 52 51 22 21 11 12 42 41 41 42 12 11 11 12 42 41 41 42 12 11 11 12 42 41...

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