IDEAL TILT-A WAY HYJG 1, Operator'S & Parts Manual

Page: 91 / 131

85
TILT-A-WAY HYDRAULIC VERTICAL PIVOT GATE
GENERAL ARRANGEMENT AND MAINTENANCE
MAINTENANCE MUST BE DONE EVERY 5000 OPERATIONS OR YEARLY
HYJG 1
DWG # HYJG-244
TILT-A-WAY
GENERAL MAINTENANCE
HYJg-244
Check all safety devices for proper function monthly.
Check interior of pedestal for any accumulation of trash caused by blowing wind and
remove.
(Monthly) .
The following maintenance steps should be preformed every 5000 operations or yearly.
1. Check hydraulic fluid level with site gauge on oil reservoir. Level to be
approximately 2 ½” below the top of reservoir. If oil is required, add Citgo-CP
hydraulic fluid (this hydraulic fluid is blue in color). Check oil level with cylinder
retracted.
2. Clean and lubricate spring tension screws with “general purpose grease” to
prevent rusting.
3. Lubricate with “general purpose grease such as a bearing grease” all points
equipped with zerk fitting.
A. Barrier carriage pivot bearing. Two bearings one each side.
B. Cylinder anchor pivot.
C. Cylinder rod end pivot bearing.
4. Check gate balance. Open gate to mid travel, and stop. Turn power off, and open
manual valves on front of hydraulic pump unit. Gate should remain at mid travel
position. If gate moves see page 68 for balance adjustment. Close manual valves,
and turn power on. Return gate to closed position.
5. Inspect balance cables for broken strands. Replace cable if there are five broken
strands per lay or ten broken strands over all. See page 71 for cable replacement
instructions.
REF NO. DESCRIPTION
1
Control Pedestal Frame For covering. See Drawing HYJG-240 Page 65
2
Barrier Unit See Drawing HYJG-248 Page 81
3
Hydraulic Pump & Reservoir See Drawing HYJG-252, 254 Page 88 thru Page 91
4
Electrical Control Enclosure
24 VDC 120 VAC
208 / 240 VAC Single Phase
208 /240 VAC Three Phase
480 VAC Three Phase
See Drawing HYJG-204 Page 9
See Drawing HYJG-207 Page 13
See Drawing HYJG-210 Page 17
See Drawing HYJG-213 Page 21
5
Barrier Carriage See Drawing HYJG-245 Page 75
6
Balance System Cable Sheave Assembly. See Drawing HYJG-249 Page 84
7
Balance System Cable Guide Assembly. See Drawing HYJG-250 Page 85
8
Balance System Tension Cable See Drawing HYJG-249 Page 84
9
Balance system Tension Spring See Drawing HYJG-251 Page 87
10
Balance System Spring Tension
Adjusting Limit See Drawing HYJG-251 Page 87
11
Balance System Spring Tension Release “Power Off Safety Switch”. See Drawing HYJG-251
Page 87
12
Hydraulic Actuating Cylinder See Drawing HYJG-246 Page 77
13
Cylinder Control Actuating System See Drawing HYJG-247 Page 79, HYJG-253 Page 83