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4

Viceroy GTS - 

Installation & Servicing 

GENERAL

SAFETY

Current Gas Safety (Installation and Use) Regulations or 

rules in force.

It is law that all gas appliances are installed and serviced by a 

Gas Safe registered installer in accordance with the regulations 

below.  Failure to install appliances correctly could lead to 

prosecution.  It is in your own interest, and that of safety, to 

ensure the law is complied with.
The following must be conformed with:
Current Building Regulations and Clean Air Act
Water Authority Regulations
Local Authority Regulations and Regional Bylaws
Gas Safety Regulations
Any special regional requirements of local Electricity and Gas 

undertaking.
Fire Service and Insurance Company requirements.

In the interests of safety, a competent installer should 

be employed to effect the installation of the appliance.  

Manufacturer's notes must NOT, in any way, be taken as over 

riding statutory obligations.

The installation of the boiler MUST also be in accordance with 

the latest I.E.E. (BS7671) Wiring Regulations, local buildings 

regulations, bye-laws of the local water authority, the building 

regulations and the Building Standards (Scotland) and any 

relevant requirements of the local authority.

Detailed recommendations are contained in the following Codes 

of Practice:

BS 799 Pt4 & 7

  Oil burning equipment.

BS 799 Pt5

 

Oil storage tanks.

BS 5410 Pt1

 

Installation for space heating and hot water 

supply.

BS 5854

 

Flues and flue structures in buildings.

BS 5885 Pt1

 

Gas burners - with inputs 60kW and above.

BS 6644

 

Installation of gas fired hot water boilers of 

rated input between 70kW and 1.8MW (net) 

(2nd and 3rd family gases).

BS 6880

 

Low temperature hot water heating systems of 

output greater than 45kW.

     Part 1 

Fundamental and design considerations

     Part 2 

Selection of equipment.

     Part 3 

Installation, commissioning and maintenance.

BS 6891

 

Installation of low pressure gas pipework of 

up to 28mm (R1) in domestic premises (2nd 

family gas).

EN 303.1

 

Heating boilers with forced draught burners.  

General requirements.

EN 303.2

 

Heating boilers with forced draught burners 

NOTE TO THE INSTALLER: LEAVE THESE INSTRUCTIONS ADJACENT TO THE BOILER

with atomising oil burners.

EN 304

 

Test code for heating boilers for atomizing oil 

burners.

73/23 EEC

 

Low voltage directive. (Relevant standard is 

EN60335.1)

89/336 EEC

 

Electromagnetic Compatibility Directive. 

(Relevant standards are EN50081.1, 

EN50082.1 and EN55014.)

90/396 EEC

 

Gas Appliance Directive. (Relevant standards 

are EN303.1, EN303.2 and EN304.)

92/42 EEC

 

Boiler Efficiency Directive.

IGE/UP/1

 

Soundness testing and purging of industrial and 

commercial gas installation.

IGE/UP/2 

Gas installation pipework, boosters and 

compressors on industrial and commercial 

premises.

IGE/UP/10

 

Installation of gas appliances in industrial and 

commercial premises.

SAFE HANDLING OF SUBSTANCES

Care should be taken when handling the boiler insulation panels, 

which can cause irritation to the skin.  No asbestos, mercury or 

CFCs are included in any part of the boiler or its manufacture.

GAS SUPPLY

The local gas supplier should be consulted, at the installation 

planning stage, in order to establish the availability of an adequate 

supply of gas.  An existing service pipe must NOT be used without 

prior consultation with the local gas supplier.
A gas meter can only be connected by the local gas supplier or by 

a registered Gas Safe engineer.
An existing meter should be checked, preferably by the gas 

supplier, to ensure that the meter is adequate to deal with the 

rate of gas supply required.  A minimum working gas pressure of 

17.5mbar MUST be available at the boiler inlet for Natural gas 

and 37mbar for Propane.
Do not use pipes of smaller size than the burner inlet gas 

connection.
The complete installation MUST be tested for gas soundness and 

purged in accordance with the appropriate standards listed on 

page 4.

Gas Boosters

A gas booster is required if the gas pressure available at the 

burner is lower than that required by the burner manufacturer to 

attain the flow rate for maximum burner input rating.
Location of the booster requires careful consideration but 

should preferably be closer to the burner rather than the gas 

meter.  Ventilation should also be considered to ensure ambient 

temperatures do not exceed designed recommendations.  Further 

guidance is provided in IGE/UP/2 as listed above.

FLUE INSTALLATION

IMPORTANT

Assembly and Installation Instructions for Ideal Viceroy GTS heating boilers should be read in conjunction with the general 

technical data tables enclosed and any other technical publication supplied with the burner.

Summary of Contents for VICEROY GTS 8

Page 1: ...y and performance speci cation that we require Do not use reconditioned or copy parts that have not been clearly authorised by Ideal For the very latest copy of literature for speci cation and mainten...

Page 2: ...s 8 9 10 11 12 13 14 Maximum kW 390 450 540 600 670 720 780 Heat Output Btu hx103 1330 1535 1842 2047 2286 2457 2661 Minimum kW 300 390 450 540 600 670 720 Heat Output Btu hx103 1024 1330 1535 1842 20...

Page 3: ...lers are a range of cast iron sectional pressure jet boilers offering high efficiency operation ease of maintenance fuel flexibility and low emissions Suitable for oil or gas operation the Viceroy GTS...

Page 4: ...r heating boilers for atomizing oil burners 73 23 EEC Low voltage directive Relevant standard is EN60335 1 89 336 EEC Electromagnetic Compatibility Directive Relevant standards are EN50081 1 EN50082 1...

Page 5: ...or even premature boiler failure Corrosion and the formation of black iron oxide sludge will ultimately result in premature radiator failure Open vented systems are not completely sealed from the atm...

Page 6: ...2305 2465 2625 2785 L 1505 1665 1825 1985 2145 2305 2465 S 1183 1343 1503 1663 1823 1983 2143 F 127 5 127 5 127 5 127 5 127 5 127 5 127 5 G 130 130 130 130 130 130 130 H 105 105 105 105 105 105 105 K...

Page 7: ...learances are as follows Rear 1000mm or adequate space to make the flue connections and access to the flue sample point drain connection flue and smokehood cleanout doors and any safety or control dev...

Page 8: ...s IMPORTANT The use of an extractor fan in the same room as the boiler or in an adjacent communicating room can in certain conditions adversely affect the safe operation of the boiler Where such a fan...

Page 9: ...the output of the boiler see table below Working pressure 6 bar maximum Particular reference should be made to BS 6644 Section 2 Subsection 11 and Guidance note PM5 Automatically controlled steam and...

Page 10: ...f the overheat thermostat If system return temperature remains below 30 C for most of the heating period some protection from condensation is required Please contact Ideal Boilers for further informat...

Page 11: ...tor 6 Automatic venting valve 7 Valve 8 Shunt pump required for all models 9 Expansion tank 10 Draining valve 11 Sludge valve 12 Mixing valve 13 Non return valve 14 Heating pump 15 Low water safety pr...

Page 12: ...ach boiler model in order to ensure sufficient draught at the outlet 1 at boiler maximum input 2 Boiler flow temperature 80 C ambient temperature 20 C 11 DIMENSIONAL INFORMATION REQUIRED FOR THE FLUE...

Page 13: ...The tables below show the numbers of the packages which make up the boiler The packages are listed in the order in which they are opened for assembly Tools required not supplied 12mm allen key Cross...

Page 14: ...e fabric to top packs IE 51 to IE 57 Adapt length if necessary or fold the lower insulation after the casing has been completely assembled 15 POSITIONING THE REAR SECTION 1 Determine the required loca...

Page 15: ...me The arrow marker points to the rear to denote the correct way to fit the section 2 Fit the connections of the special intermediate section onto the nipples in the rear section 3 Ensure that the the...

Page 16: ...mbly rods in the order given in the diagram in the same manner 5 Remove the assembly tool Lg 580 Lg 580 Lg 420 Lg 580 Lg 420 Lg 420 Lg 580 Lg 580 Lg 580 Lg 580 Lg 740 Lg 420 Lg 740 Lg 740 Lg 740 Lg 74...

Page 17: ...pply water 8 Connect the pressure system water 9 Open the fill valve 10 Pressurise the boiler Maintain pressure for 30 minutes Any drop in pressure indicates a leakage in the boiler body 11 After succ...

Page 18: ...urn flanged tail pipes using four M16 nuts for each flange with a gasket as shown Note A The flow tail pipe outlet must face upwards to accommodate the flow switch B The return flange for models GTS11...

Page 19: ...k on the left or the right according to the direction in which the door will be opened and fix using three M12x30 bolts and washers 6 Fix the burner door guide bracket body accessories pack using two...

Page 20: ...10 Viceroy GTS 11 12 Viceroy GTS 13 14 pack IE 30 pack IE 31 pack IE 32 pack IE 33 Upper 8229 0010 2x8229 0010 then then 8229 0022 2x8229 0010 1x8229 0022 3x8229 0010 Middle 8229 0011 2x8229 0011 then...

Page 21: ...each strap to the lower casing support at each side of the boiler Note The table below indicates the quantity of insulation panels supplied for each boiler and the appropriate position according to th...

Page 22: ...lock washer at each support 2 Fit the cross pieces using two M5x12 bolts and lock washer 3 Fit the front top panel and secure to the wiring ducts using M5x12 bolts and lock washers 29 INSTALLING THE M...

Page 23: ...ng screws and shakeproof washers provided 6 Pull the mains cable and any other sensors into the control panel through the appropriate opening ready to make the connections Front Rear vic7105 3 4 5 vic...

Page 24: ...e below 2 Fix the first intermediate top cover length 480 onto the wiring duct using four M5x12 bolts and lock washers 3 Fix the remaining top covers onto the wiring duct using two M5x12 bolts and loc...

Page 25: ...and lock washer and onto the rear top cover using two self tapping screws and lock washers 5 Hook the lower rear panel onto the two screws on the middle panel and tighten these screws 6 Secure using t...

Page 26: ...ons 2 Hook the front casing support two slots into the side panel slots 37 NAMEPLATE 1 Affix the identification plate supplied in the instructions bag on the casing on the left or right hand side in a...

Page 27: ...ONNECTIONS 1 To gain access to the connection strip unscrew the three screws on the rear of the control panel and open the panel 2 Pass the connecting cables to the control panel through the two cut o...

Page 28: ...T8 S3 5 BA 4 2 L BA 3 BA 6 BA 7 BA 8 BA 9 BA 10 BA 11 BA 12 B Burner BA Connection strip DJ10A 10A circuit breaker L Live N Neutral TCH1 Stage 1 boiler thermostat TCH2 Stage 2 boiler thermostat TS1 Sa...

Page 29: ...the burner exceed the following values start up current 16 A or Max Power 450 W or 1 2 cont hp motor or Max Current 2A cos 0 7 The burner controls circuit must use a relay Burner Wire Connector No Fro...

Page 30: ...must have been carried out on them in accordance with the instructions for the domestic hot water calorifier if existing and boiler Refer to the following instructions and Frame 48 to start up the bo...

Page 31: ...r specific operating features 10 Set the boiler thermostats 3 to the appropriate settings ensuring the second stage is 5 C lower than the first stage if a 2 stage burner is fitted 49 GENERAL CHECKS Ma...

Page 32: ...ombustion chamber four nuts and flue way three nuts doors by removing the nuts 6 Remove the flue way baffles 7 Thoroughly clean the flue ways and baffles 8 Release and allow to swing down the rear cle...

Page 33: ...ith the system hot examine all water connections for soundness Check the gas rate and measure the combustion CO CO2 content Complete the boiler log book Carry out functional checks as appropriate 55 S...

Page 34: ...34 Viceroy GTS Installation Servicing NOTES...

Page 35: ...35 Viceroy GTS Installation Servicing NOTES...

Page 36: ...2 Ideal is a trademark of Ideal Boilers Registered Office Ideal Boilers Ltd PO Box 103 National Avenue Kingston Upon Hull HU5 4JN Tel 01482 492251 Fax 01482 448858 Registration No London 322 137 Ideal...

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