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2

Viceroy GTS - 

Installation & Servicing 

GENERAL

Flow 

Connection 

in. 

3 3  3  4  4  4 4

Return 

Connection 

in. 

3 3  3  4  4  4 4

Drain 

Connection 

in. 

2 2  2  2  2  2 2

Maximum Operating Pressure 

bar 

6

Boiler 

Thermostat 

Setting 

ºC 30-90 30-90  30-90  30-90  30-90  30-90 30-90

Safety 

Thermostat 

Setting 

ºC 

110 110  110  110  110  110 110

High / Low Setting 

ºC 

30-90 

30-90 

30-90 

30-90 

30-90 

30-90 

30-90

Nominal 

Flue 

mm 

250 250  250  300  300  300 300

Diameter 

in. 

10 10  10  12  12  12 12

Boiler 

Water 

366 409  452  495  538  581 624

Content 

gal 80.5  89.9  99.4  109  118.4  127.8 137.3

Boiler DRY Weight 

kg 

1802 

2072 

2238 

2454 

2638 

2880 

3057

less Burner Unit 

lb 

3972.5 

4568 

4934 

5410 

5816 

6349.5 

6739.5

Maximum m

3

/h 44.78 51.74  61.88  69.06  77.11  82.87 89.77

Gas Rate 

ft

3

/h 1582 1827  2185  2439  2723  2927 3170

Maximum Flue 

m

3

/s 0.279 0.322  0.386  0.429  0.479  0.515 0.558

Gas Volume  

ft

3

/min 591  682  818  909  1015  1091  1182

Flue Gas CO

2

 / Temperature 

% / ºC 

9.5 / 220  9.5 / 220 

9.5 / 220 

9.5 / 220 

9.5 / 220 

9.5 / 220  9.5 / 220

Note

.

Fuel rates and flue gas data relate to maximum output ratings.  

Gas firing data relates to the use of NATURAL GAS ONLY.  
Details for the use of LPG are available on request from 

Ideal 

Boilers.

Natural gas consumption is calculated using a calorific value of 

38.7MJ/m

3

 (1038Btu/ft

3

) gross or 34.9MJ/m

3

 (935Btu/ft

3

) nett at 

15ºC and 1013.25mbar.

Oil rates relate to Gas Oil using a calorific value of 45.56 MJ/kg 

gross or 42.69 MJ/kg nett.

Table 1 Performance Data

Boiler 

 

GTS 8 

GTS 9 

GTS 10 

GTS 11 

GTS 12 

GTS 13 

GTS 14

Number of Sections 

 

10 

11 

12 

13 

14

Maximum 

kW 

390 450  540  600  670  720 780

Heat Output 

Btu/hx10

3

 1330 1535  1842  2047  2286  2457 2661

Minimum 

kW 

300 390  450  540  600  670 720

Heat Output 

Btu/hx10

3

 1024 1330  1535  1842  2047  2286 2457

Hydraulic 

mbar 31.6  49.3  75.9  84.2  104.9  127.9 161.4

Resistance at 11k 

in w.g. 

12.6 

19.7 

30.3 

33.7 

42.0 

51.2 

64.6

Hydraulic 

mbar 

9.6 14.9 23.0 25.5 31.7 38.7 48.8

Resistance at 20k 

in w.g. 

3.8 

6.0 

9.2 

10.2 

12.7 

15.5 

19.5

Combustion 

Chamber 

mbar 

1.1 1.5  2.0  2.5  2.5  2.5 3.5

Resistance (at zero draught) 

in w.g. 

0.44 

0.6 

0.8 

1.0 

1.0 

1.0 

1.4

Minimum Draught at Smokehood  mbar 

0

Outlet (for max. output) 

in w.g. 

0

HEALTH & SAFETY DOCUMENT NO. 635

The electricity at work regulations, 1989

.  The manufacturer's 

notes must NOT be taken, in any way, as overriding statutory 

obligations.

IMPORTANT

. These appliances are CE certified for safety 

and performance.  It is, therefore, important that no external 

control devices, e.g. flue dampers, economisers etc., are 

directly connected to these appliances unless covered by 

these Installation and Servicing Instructions or as otherwise 

recommended by 

Ideal Boilers 

in writing.  If in doubt please 

enquire.
Any direct connection of a control device not approved 

by       

Ideal Boilers 

could invalidate the certification and the 

normal appliance warranty.  It could also infringe the Gas Safety 

Regulations and the above regulations.

Maximum 

 

l/h 43.08 49.76  59.51  66.42  74.17  79.71 86.35

Oil 

Rate 

gal/h 

9.48 10.95 13.09 14.61 16.32 17.54 19.00

Maximum Flue 

m

3

/s 0.252 0.290  0.348  0.387  0.432  0.465 0.503

Gas Volume  

ft

3

/min 

534 614 737 820 915 985 

1065

Flue Gas CO

2

 / Temperature 

% / ºC 

13 / 220 

13 / 220 

13 / 220 

13 / 220 

13 / 220 

13 / 220 

13 / 220 

Oil

Table 2 General Data

Gas

Summary of Contents for VICEROY GTS 8

Page 1: ...y and performance speci cation that we require Do not use reconditioned or copy parts that have not been clearly authorised by Ideal For the very latest copy of literature for speci cation and mainten...

Page 2: ...s 8 9 10 11 12 13 14 Maximum kW 390 450 540 600 670 720 780 Heat Output Btu hx103 1330 1535 1842 2047 2286 2457 2661 Minimum kW 300 390 450 540 600 670 720 Heat Output Btu hx103 1024 1330 1535 1842 20...

Page 3: ...lers are a range of cast iron sectional pressure jet boilers offering high efficiency operation ease of maintenance fuel flexibility and low emissions Suitable for oil or gas operation the Viceroy GTS...

Page 4: ...r heating boilers for atomizing oil burners 73 23 EEC Low voltage directive Relevant standard is EN60335 1 89 336 EEC Electromagnetic Compatibility Directive Relevant standards are EN50081 1 EN50082 1...

Page 5: ...or even premature boiler failure Corrosion and the formation of black iron oxide sludge will ultimately result in premature radiator failure Open vented systems are not completely sealed from the atm...

Page 6: ...2305 2465 2625 2785 L 1505 1665 1825 1985 2145 2305 2465 S 1183 1343 1503 1663 1823 1983 2143 F 127 5 127 5 127 5 127 5 127 5 127 5 127 5 G 130 130 130 130 130 130 130 H 105 105 105 105 105 105 105 K...

Page 7: ...learances are as follows Rear 1000mm or adequate space to make the flue connections and access to the flue sample point drain connection flue and smokehood cleanout doors and any safety or control dev...

Page 8: ...s IMPORTANT The use of an extractor fan in the same room as the boiler or in an adjacent communicating room can in certain conditions adversely affect the safe operation of the boiler Where such a fan...

Page 9: ...the output of the boiler see table below Working pressure 6 bar maximum Particular reference should be made to BS 6644 Section 2 Subsection 11 and Guidance note PM5 Automatically controlled steam and...

Page 10: ...f the overheat thermostat If system return temperature remains below 30 C for most of the heating period some protection from condensation is required Please contact Ideal Boilers for further informat...

Page 11: ...tor 6 Automatic venting valve 7 Valve 8 Shunt pump required for all models 9 Expansion tank 10 Draining valve 11 Sludge valve 12 Mixing valve 13 Non return valve 14 Heating pump 15 Low water safety pr...

Page 12: ...ach boiler model in order to ensure sufficient draught at the outlet 1 at boiler maximum input 2 Boiler flow temperature 80 C ambient temperature 20 C 11 DIMENSIONAL INFORMATION REQUIRED FOR THE FLUE...

Page 13: ...The tables below show the numbers of the packages which make up the boiler The packages are listed in the order in which they are opened for assembly Tools required not supplied 12mm allen key Cross...

Page 14: ...e fabric to top packs IE 51 to IE 57 Adapt length if necessary or fold the lower insulation after the casing has been completely assembled 15 POSITIONING THE REAR SECTION 1 Determine the required loca...

Page 15: ...me The arrow marker points to the rear to denote the correct way to fit the section 2 Fit the connections of the special intermediate section onto the nipples in the rear section 3 Ensure that the the...

Page 16: ...mbly rods in the order given in the diagram in the same manner 5 Remove the assembly tool Lg 580 Lg 580 Lg 420 Lg 580 Lg 420 Lg 420 Lg 580 Lg 580 Lg 580 Lg 580 Lg 740 Lg 420 Lg 740 Lg 740 Lg 740 Lg 74...

Page 17: ...pply water 8 Connect the pressure system water 9 Open the fill valve 10 Pressurise the boiler Maintain pressure for 30 minutes Any drop in pressure indicates a leakage in the boiler body 11 After succ...

Page 18: ...urn flanged tail pipes using four M16 nuts for each flange with a gasket as shown Note A The flow tail pipe outlet must face upwards to accommodate the flow switch B The return flange for models GTS11...

Page 19: ...k on the left or the right according to the direction in which the door will be opened and fix using three M12x30 bolts and washers 6 Fix the burner door guide bracket body accessories pack using two...

Page 20: ...10 Viceroy GTS 11 12 Viceroy GTS 13 14 pack IE 30 pack IE 31 pack IE 32 pack IE 33 Upper 8229 0010 2x8229 0010 then then 8229 0022 2x8229 0010 1x8229 0022 3x8229 0010 Middle 8229 0011 2x8229 0011 then...

Page 21: ...each strap to the lower casing support at each side of the boiler Note The table below indicates the quantity of insulation panels supplied for each boiler and the appropriate position according to th...

Page 22: ...lock washer at each support 2 Fit the cross pieces using two M5x12 bolts and lock washer 3 Fit the front top panel and secure to the wiring ducts using M5x12 bolts and lock washers 29 INSTALLING THE M...

Page 23: ...ng screws and shakeproof washers provided 6 Pull the mains cable and any other sensors into the control panel through the appropriate opening ready to make the connections Front Rear vic7105 3 4 5 vic...

Page 24: ...e below 2 Fix the first intermediate top cover length 480 onto the wiring duct using four M5x12 bolts and lock washers 3 Fix the remaining top covers onto the wiring duct using two M5x12 bolts and loc...

Page 25: ...and lock washer and onto the rear top cover using two self tapping screws and lock washers 5 Hook the lower rear panel onto the two screws on the middle panel and tighten these screws 6 Secure using t...

Page 26: ...ons 2 Hook the front casing support two slots into the side panel slots 37 NAMEPLATE 1 Affix the identification plate supplied in the instructions bag on the casing on the left or right hand side in a...

Page 27: ...ONNECTIONS 1 To gain access to the connection strip unscrew the three screws on the rear of the control panel and open the panel 2 Pass the connecting cables to the control panel through the two cut o...

Page 28: ...T8 S3 5 BA 4 2 L BA 3 BA 6 BA 7 BA 8 BA 9 BA 10 BA 11 BA 12 B Burner BA Connection strip DJ10A 10A circuit breaker L Live N Neutral TCH1 Stage 1 boiler thermostat TCH2 Stage 2 boiler thermostat TS1 Sa...

Page 29: ...the burner exceed the following values start up current 16 A or Max Power 450 W or 1 2 cont hp motor or Max Current 2A cos 0 7 The burner controls circuit must use a relay Burner Wire Connector No Fro...

Page 30: ...must have been carried out on them in accordance with the instructions for the domestic hot water calorifier if existing and boiler Refer to the following instructions and Frame 48 to start up the bo...

Page 31: ...r specific operating features 10 Set the boiler thermostats 3 to the appropriate settings ensuring the second stage is 5 C lower than the first stage if a 2 stage burner is fitted 49 GENERAL CHECKS Ma...

Page 32: ...ombustion chamber four nuts and flue way three nuts doors by removing the nuts 6 Remove the flue way baffles 7 Thoroughly clean the flue ways and baffles 8 Release and allow to swing down the rear cle...

Page 33: ...ith the system hot examine all water connections for soundness Check the gas rate and measure the combustion CO CO2 content Complete the boiler log book Carry out functional checks as appropriate 55 S...

Page 34: ...34 Viceroy GTS Installation Servicing NOTES...

Page 35: ...35 Viceroy GTS Installation Servicing NOTES...

Page 36: ...2 Ideal is a trademark of Ideal Boilers Registered Office Ideal Boilers Ltd PO Box 103 National Avenue Kingston Upon Hull HU5 4JN Tel 01482 492251 Fax 01482 448858 Registration No London 322 137 Ideal...

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