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GWA

 

Gas-Fired Water Boilers – 

Boiler Manual

4

Part Number 670 01 1001 00

1

Prepare boiler location 

continued

Failure to follow all instructions can result in flue gas
spillage and carbon monoxide emissions, causing
severe personal injury or death.

When removing boiler from existing common vent

system:

At the time of removal of an existing boiler, the following steps shall
be followed with each appliance remaining connected to the common
venting system placed in operation, while the other appliances
remaining connected to the common venting system are not in
operation.

a. Seal any unused openings in the common venting system.

b.

Visually inspect the venting system for proper size and horizontal
pitch and determine there is no blockage or restriction, leakage,
corrosion or other deficiencies which could cause an unsafe
condition.

c. Test vent system — Insofar as is practical, close all building

doors and windows and all doors between the space in which
the appliances remaining connected to the common venting
system are located and other spaces of the building. Turn on
clothes dryers and any appliance not connected to the common
venting system. Turn on any exhaust fans, such as range hoods
and bathroom exhausts, so they will operate at maximum speed.
Do not operate a summer exhaust fan. Close fireplace dampers.

d. Place in operation the appliance being inspected. Follow the

lighting/operating instructions. Adjust thermostat so appliance
will operate continuously.

e. Test for spillage at draft hood relief opening after 5 minutes of

main burner operation. Use the flame of a match or candle.

f.

After it has been determined that each appliance remaining
connected to the common venting system properly vents when
tested as outlined above, return doors, windows, exhaust fans,
fireplace dampers, and any other gas-burning appliance to their
previous conditions of use.

Any improper operation of common venting system should be
corrected so the installation conforms with the National Fuel Gas
Code, ANSI Z223.1–latest edition. Correct by resizing to approach
the minimum size as determined using the appropriate tables in
Part 11 of that code. Canadian installations must comply with B149.1
or B149.2 Installation Code.

Chimney or vent requirements

1. Venting must be installed according to Part 7, “Venting of

Do not alter boiler draft hood or place any obstruction
or non-certified vent damper in breeching or vent
system. CSA certification will become void. Flue gas
spillage and carbon monoxide emissions will occur
causing severe personal injury or death.

Inspect existing chimney before installing boiler.
Failure to clean or replace perforated pipe or tile lining
will cause severe personal injury or death.

Vent system

Equipment”, of National Fuel Gas Code, ANSI Z223.1–latest
edition and applicable building codes. Canadian installations
must comply with B149.1 or B149.2 Installation Codes.

2. See “Ratings” on page 35 for minimum chimney or vent sizes.

Chimney or vent termination:

A chimney,  or any vent other than a Type B vent with listed
vent cap, must extend at least 3 feet above the highest point
where it passes through a roof of a building, and at least
2 feet higher than any portion of a building within a horizontal
distance of 10 feet.

Type B vents with listed caps may terminate as in Figure 2
if no closer than 8 feet from a vertical wall or similar
obstruction.

Otherwise, Type B vents must terminate at least 2 feet above
the roof penetration and at least 2 feet higher than any portion
of a building within 10 feet.

3. A lined chimney is preferred and must be used when required

by local, state, provincial and national codes, laws, regulations
and ordinances. Vitreous tile linings with joints that prevent
retention of moisture and linings made of noncorrosive materials
are best. Advice for flue connections and chimney linings can
be obtained from local gas utility. Type B double-wall metal vent
pipe or single-wall vent pipe may be used as a liner.

4. Cold masonry chimneys, also known as outside chimneys,

typically have one or more walls exposed to outside air.
When any atmospheric gas-fired boiler with automatic vent
damper is vented through this type of chimney, the potential
exists for condensation to occur. Condensation can damage a
masonry chimney. Williamson-Thermoflo recommends the
following to prevent possible damage.
a. Line chimney with corrosion-resistant metal liner such as

AL29-4C® single-wall stainless steel or B-vent. Size liner
per National Fuel Gas Code ANSI Z223.1–latest edition.

b.

Provide drain trap to remove any condensate.

5. Where two or more gas appliances vent into a common

chimney or vent, equivalent area should be at least equal to
area of vent outlet on largest appliance plus 50 percent of vent
outlet area of additional appliance.

Figure 2

Terminations with Type B vent fitted with
listed cap,  provided vent is at least 8 feet
from any vertical wall or similar obstruction

The following requirements apply when you remove
an existing boiler from a vent system shared with
other appliances. If the new boiler will not use the
common vent
, you must test (as described below)
each remaining appliance — operating by itself — to
verify that the vent system operates adequately.

GWA

 

Gas-Fired Water Boilers – 

Boiler Manual

33

Part Number 670 01 1001 00

Figure 20

Gas control assembly

12 Replacement parts 

continued

It em
number

D esc ript ion

Manuf ac t urer

Manuf ac t urer’s

part number

Int ernat ional

C omf ort

P roduc t s

part number

St anding pilot — Nat ural gas c omponent s

1

Gas valve,

1

/

2

" x

1

/

2

", GWA052 through GWA175

Gas valve,

3

/

4

" x

3

/

4

", GWA210 and GWA245

Honeywell

Robertshaw

Honeywell

VR8200A2116

7200ER

VR8300C4050

511044360WT

511044256WT

2

Pilot assembly kit with orifice

International Comfort Products

510811005WT

3

Tubing, pilot, aluminum

560742860WT

4

Tubing, thermocouple

511724254WT

5

Transformer relay

510312167WT

not

shown

Wiring harness

591391862WT

Summary of Contents for GWA 245

Page 1: ...Hazards that will or can cause minor personal injury or property damage Special instructions on installation operation or maintenance that are important but not related to personal injury or property...

Page 2: ......

Page 3: ...ation dimensions Residential garage installation Take the following special precautions when installing the boiler in a residential garage If the boiler is located in a residential garage per ANSI Z22...

Page 4: ......

Page 5: ...n 12 inches of the ceiling the other within 12 inches of the floor as shown in the table illustrations Provide adequate combustion and ventilation air to assure proper combustion and reduce the risk o...

Page 6: ......

Page 7: ...ded with boiler 7 Temporarily plug the air elimination tapping next to supply tapping 2 Prepare boiler continued Pressure test Fill and pressure test 1 Open the shutoff valves you installed on supply...

Page 8: ......

Page 9: ...the damper blade 3 Install damper harness between damper actuator and hole in jacket left side panel See Figure 3 page 8 Use strain relief connectors and locknuts to secure both ends of damper harnes...

Page 10: ......

Page 11: ...ation Failure to prevent low return water temperature to the boiler could cause corrosion of the boiler sections or burners resulting in severe personal injury death or substantial property damage Ins...

Page 12: ......

Page 13: ...8 79 150 305 460 150 31 64 120 250 380 1 Remove jacket front panel and see Figure 10 to pipe gas to boiler a Install drip leg at inlet of gas connection to boiler Where local utility requires drip leg...

Page 14: ......

Page 15: ...ragm type or bladder type expansion tank systems only one turn 5 Open other vents a Starting on the lowest floor open air vents one at a time until water squirts out b Repeat with remaining vents 6 Re...

Page 16: ......

Page 17: ...to verify operation 5 Return thermostat to normal setting 6 Set thermostat heat anticipator setting indicated on wiring diagram Check venting system operation 1 With boiler firing hold a candle or mat...

Page 18: ......

Page 19: ...d on boiler Vent damper will remain closed until a call for heat 2 Call for heat When thermostat circuit closes the boiler circulator and vent damper are energized The vent damper drives open When the...

Page 20: ......

Page 21: ...inspect the appliance and to replace any part of the control system and any gas control which has been under water 1 Stop Read the safety information above on this label 2 Set the thermostat to lowes...

Page 22: ......

Page 23: ...lace it in a plastic bag for disposal Wash potentially contaminated clothes separately from other clothing Rinse clothes washer thoroughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fre...

Page 24: ......

Page 25: ...tomatic air vents in systems with closed type tanks The air will escape from the system instead of returning to the tank Eventually the tank will waterlog and no longer control pressurization The boil...

Page 26: ......

Page 27: ...ow Lighting Instructions pages 20 and 21 If gas is available and you cannot obtain a pilot flame try purging the gas line and cleaning pilot and pilot gas tubing Follow Lighting Instructions again If...

Page 28: ......

Page 29: ...2 GWA070 GWA105 GWA140 GWA175 GWA210 GWA245 450021270WT 450021271WT 450021272WT 450021273WT 450021274WT 450021275WT 450021276WT Item number Description International Comfort Products part number 4 Hig...

Page 30: ......

Page 31: ...T 4 Jacket panel door GWA052 GWA070 GWA105 GWA140 GWA175 GWA210 GWA245 431223450WT 431223451WT 431223452WT 431223453WT 431223454WT 431223455WT Item number Description International Comfort Products pa...

Page 32: ......

Page 33: ...rt number Standing pilot Natural gas components 1 Gas valve 1 2 x 1 2 GWA052 through GWA175 Gas valve 3 4 x 3 4 GWA210 and GWA245 Honeywell Robertshaw Honeywell VR8200A2116 7200ER VR8300C4050 51104436...

Page 34: ......

Page 35: ...after the model number designates natural gas The letter after the N designates the pilot ignition system S for standing pilot or I for spark ignited pilot For example a suffix NS means a natural sta...

Page 36: ......

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