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441 01 2314 06

Specifications are subject  to change without notice.

19

Duct Design

Design and install the air distribution system to comply with Air

Conditioning Contractors of America manuals or other approved

methods that conform to local codes and good trade practices.
When the furnace is located in an area near or adjacent to the living

area, the system should be carefully designed with returns to mini-
mize noise transmission through the

 

supply and return air grilles.

Any blower moving a high volume of air will produce audible noise
which could be objectionable when the unit is located very close to
a living area.  It is often advisable to route the supply air ducts un-

der the floor and return air ducts through the attic.

Refer to furnace Technical Support Manual (Blower Data) for

airflow information.

Size ductwork to handle airflow for heating and air conditioning

if used.

Duct Installation Requirements

When a furnace is installed so that supply ducts carry air circu-

lated by the furnace to areas outside of the space containing

the furnace, the return air shall also be handled by duct(s)

sealed to the furnace casing and terminating outside the space

containing the furnace.

CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could 

result in personal injury or death.

Install cooling coil on furnace discharge. Cool air

passing over heat exchanger could cause 

condensate to form resulting in heat exchanger 

failure.

!

WARNING

When the furnace is used with a cooling unit, the furnace shall

be installed parallel with or on the upstream side of the cooling

unit to avoid condensation in the heating element.

With a parallel flow arrangement, the dampers or other means

used to control flow of air shall be adequate to prevent chilled

air from entering the furnace.  Chilled air going through the fur-

nace could cause condensation and shorten furnace life.

Dampers (purchased locally) can be either automatic or manu-

al.  Manually or automatically operated dampers MUST be

equipped with a means to prevent furnace or air conditioning

operation, unless damper is in the full heat or cool position

Installation of locking

type dampers is recommended in all

branches, or in individual ducts to balance system’s air flows.

Non

combustible, flexible duct connectors are recommended

for return and supply connections to furnace.

If air return grille is located close to the fan inlet, install at least

one, 90

°

 air turn between fan and inlet grille to reduce noise.

Ductwork installed in attic, or exposed to outside temperatures

requires a minimum of 2

 (50.8mm) of insulation with outdoor

type vapor barrier.

Ductwork installed in an indoor unconditioned space requires

a minimum of 1

 (25.4mm) of insulation with indoor type vapor

barrier.

Inspection Panel on Some Models

For a furnace not equipped with a cooling coil, the outlet duct shall

be provided with a removable access panel. This opening shall be

accessible when the furnace is installed and shall be of such a size

that the heat exchanger can be viewed for possible openings using

light assistance or a probe can be inserted for sampling the air

stream. This access cover shall be attached in such a manner as

to prevent air leaks.

Sub-Bases for Combustible Floors - Furnace Only

The Subbase for Combustible Floors 

MUST 

be used when a

downflow furnace is set on a combustible floor, even when the fur-

nace is installed on a coil box.

NOTE:

 Supply opening is 3

7

/

8

 (98.4mm) from the rear of the fur-

nace.  Therefore maintain a  3

7

/

8

(98.4mm) clearance from a wall

behind the furnace (where applicable).
1. Cut the opening in the floor according to the dimensions in

Table 4

 because the base is equipped with locating tabs that

center the base over the opening.
The opening in the base is 1

1

/

4

  (31.75mm) shorter and 1

1

/

8

(28.58mm) narrower than the minimum required size of the

opening in the floor. This is done to maintain a 1

(25.4mm)

clearance between the floor and the plenum.

2. Fabricate the plenum to the dimensions given in 

Table 4

. Note

that the dimensions given are outside dimensions.

3. Set the base over the opening in the floor, centering the open-

ing in the base over the opening in the floor. Fasten the base to

the floor with screws or nails. See 

Figure 13 

and 

Figure 14.

4. Drop the plenum through the opening in the base. The flange

of the plenum should rest on top of the combustible floor base.

Summary of Contents for C8DNL

Page 1: ...injury TABLE OF CONTENTS SAFETY CONSIDERATIONS 2 Safe Installation Requirements 3 INSTALLATION 4 Combustion Ventilation Air 6 Gas Vent Installation 9 Venting Horizonta 10 Venting Chimney Adapter 12 Ga...

Page 2: ...nformation This is the safety alert symbol When you see this symbol on the unit and in instructions or manuals be alert to the potential for personal injury Understand these signal words DANGER WARNIN...

Page 3: ...e ON setting ____ Fan Time OFF Setting ___ Manual Gas Shut Off Upstream of Furnace Drip Leg Gas Valve turned ON Type of Gas Natural Propane Filter Type and Size Calculated Firing Rate See Checks and A...

Page 4: ...around supply and return air ducts Install correct filter type and size Unit MUST be installed so electrical components are pro tected from direct contact with water Safety Rules Your unit is built to...

Page 5: ...ible material See Ductwork and Filter Sub base for Com bustible Floors 6 Maintain clearance for fire safety and servicing A front clear ance of 24 609 6mm required and 30 762mm recommen ded for access...

Page 6: ...ion Line contact is permissible only between lines formed by intersections of top and two sides of furnace jacket and building joists studs or framing DIMENSIONAL INFORMATION Unit Capacity Cabinet Top...

Page 7: ...gens that will result in safety and performance related problems and may harm the furnace These instances must use only out door air for combustion The following areas or types of structures may cont...

Page 8: ...Not less than the sum of the areas of all vent connectors in the space The opening shall commence within 12 304 8mm of the top of the enclosure Appliances shall have clearances of at least 1 25 4mm f...

Page 9: ...0 20 3 150 88 2 4 200 117 6 5 250 147 3 750 105 5 625 157 5 7 500 210 9 375 262 5 11 250 316 0 10 6 300 176 4 8 400 235 2 10 500 294 7 500 210 11 250 315 15 000 420 18 750 525 22 500 632 0 00 NP NP NP...

Page 10: ...pipe as per mitted by the National Fuel Gas Code Code ANSI Z223 1 NFPA 54 2009 Sections 12 and 13 venting requirements in the United States or the National Standard of Canada Natural Gas and Pro pane...

Page 11: ...st be lined with either Type B vent sized in accordance with NFGC tables 13 1 or 13 2 or a listed metal lining system sized in accordance with the NFGC Section 13 1 7 for a single appliance or 13 2 20...

Page 12: ...dryer or water heater vent or other appliance s direct vent intake or exhaust N Clearance to the vent terminal of a dryer vent water heater vent or other appliances direct vent intake or exhaust O Cle...

Page 13: ...s are for use with ONLY furnaces having a Chimney Adapter Kit number marked on the furnace rating plate WARNING If a clay tile lined masonry chimney is being used and it is exposed to the outdoors bel...

Page 14: ...vent in a chase If a metal liner or Type B vent is used to line a chimney no other appliance shall be vented into the annular space between the chimney and the metal liner APPLIANCE APPLICATION REQUI...

Page 15: ...anufacturer s installation instructions CHIMNEY INSPECTION CHART For additional requirements refer to the National Fuel Gas Code ANSI Z223 1 NFPA 54 2009 and ANSI NFPA 211 2006 Chimneys Fire places Ve...

Page 16: ...ose to the furnace as possible where it is readily ac cessible Refer to Figure 7 FIRE HAZARD Failure to follow this warning could result in personal injury death and or property damage Use wrench to h...

Page 17: ...rnace Black iron pipe shall be installed at the furnace gas control valve and extend a minimum of 2 50 8mm outside furnace WARNING Additional Propane Piping Requirements Have a licensed Propane gas de...

Page 18: ...Box to alternate location and attach using two self tapping screws from bag 5 A wire tie may need to be cut for additional wire length 6 Apply two hole plugs from bag at left J Box location 7 Positio...

Page 19: ...trical shorts of 24V wiring during installation service or maintenance may cause fuse to blow If fuse replacement is required use only a fuse of identical size 5 amp FUSE 25 24 98 Diagnostic Light Jum...

Page 20: ...er is in the full heat or cool position Installation of locking type dampers is recommended in all branches or in individual ducts to balance system s air flows Non combustible flexible duct connector...

Page 21: ...15 381 221 2 571 5 Subbase for Coil Box NAHH004SB 153 4 25 4 209 16 522 3 149 16 369 9 161 16 408 161 4 412 8 145 8 371 5 15 381 131 2 342 9 15 381 131 2 342 9 NAHH005SB 193 8 181 1 209 16 522 3 183...

Page 22: ...e return air plenum above the furnace A filter rack is supplied with each furnace See Figure 17 Use either filter type Washable high velocity filters are based on a maximum air flow rating of 600 FPM...

Page 23: ...d pull straight down at side of blower Pull out through right door opening 4 Vacuum clean or wash with warm water and dry thoroughly be fore replacing NOTE If filters are only suitable for heating app...

Page 24: ...rol Remove manometer connection from manifold pressure tap and replace plug in gas valve 7 Check for leaks at plug Typical Gas Control Valve Figure 19 Regulator Adjustment Under Cap Inlet Pressure Tap...

Page 25: ...in accordance with the Manufacturer s instructions and all applicable codes and requirements or in the absence of local codes the applicable national codes WARNING MANIFOLD PRESSURE AND ORIFICE SIZE F...

Page 26: ...e burner compartment 2 Disconnect gas line from gas control valve so manifold can be removed 3 Disconnect wiring at gas control valve Be sure to note the proper location of all electrical wiring befor...

Page 27: ...ply and return air registers as close to furnace as possible avoiding direct radiant heat from heat exchangers 2 Operate furnace for 10 minutes with all the registers and duct dampers open by using a...

Page 28: ...he continuous fan option This connection is intended for the low speed motor tap and has a lower contact rating 8 amps than the heat and cool taps When the low speed blower lead is connected to this t...

Page 29: ...continuously while there are no other blower demands from furnace control Fan demands from furnace control for heat cool or G will override hard wired speed tap NOTE 3 EAC is NOT active for hard wired...

Page 30: ...c Codes See Figure 25 OFF 24VAC or 115VAC is off fuse is open Heartbeat Normal operation or no previous Diagnostic Code ON SOLID Soft Lockout Furnace Control Error 1 hr delay If code repeats immediate...

Page 31: ...ubject to change without notice Save This Manual For Future Reference Downflow Models 8DNL050B12B2 8DNL075B12B2 8DNL075F16B2 8DNL100F14B2 8DNL100L20B2 8DNL125L20B2 Denotes Brand International Comfort...

Page 32: ...han 4 480oF 264oC 4 480oF 264oC 4 480oF 264oC 4 480oF 264oC 4 480oF 264oC 4 480oF 264oC Limits Controls Thermal Sensor oF oC Limit Control 300 149 See Parts List 300 149 See Parts List 300 149 See Par...

Page 33: ...Liters per second Filter required for each return air inlet Airflow performance includes 1 25 4mm washable 600 FPM 3 0 m s max filter media See Table for bellyband location on motor 8DNL100F14 1 Exter...

Page 34: ...441 01 2314 06 Specifications are subject to change without notice 33 Wiring Diagram 8DNL...

Page 35: ...njury or property damage Consult a qualified installer service agency local gas supplier or your distributor or branch for information or assistance The qualified installer or agency must use only fac...

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