icontrols PULSE Installation Manual And Setup/User Instructions Download Page 29

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SYMPTOM

PROBABLE CAUSE

SUGGESTED ACTION

DOOR DOES NOT

WORK ON BATTERY

POWER

IN-LINE FUSE ON BATTERY

RED WIRE MAY BE BLOWN.

Replace Fuse, refer to fuse specs in the installation

manual.

BATTERIES MAY BE DRAINED,

OR DEAD OR

DEFECTIVE CONTROL

BOARD.

Check batteries voltage, if low let it charge for 24

hours with AC power ON. Replace batteries if still not

charged. Replace control board if the batteries are

charged.

DOOR OUT OF BALANCE.

Check and balance the door properly.

THE POWER MAY BE STILL BE

ON.

Ensure the main power to the unit is off.

LOAD SENSING NOT

WORKING PROP-

ERLY

CLOSING FORCE IS

NOT SET PROPERLY

Adjust the Closing and/or Opening Force.

Directions are shown on Pages 21-22.

Increase or decrease based on door weight/

side and application of the door

REPLACEMENT

PART DESCRIPTION

Pulse 500-100

Pulse 750-100

Pulse 1000-125

Motor

PulseM-P500-1800

PulseM-P750-1800

PulseM-P1000-1800

Motor Brush Set (2)

PulseM-BRUSH

Gearbox

GB-50-1.0

GB-75-1.25

Drive Controls Enclosure

PPulse-ENC-ALBK

Drive Replacement Board

PCB-PPulseDRIVE3

Torque Arm

TQARM-50

TQARM-75

Torque Arm Bracket

TQBKT-50

TQBKT-75

Limit Stop Brackets w/ Hardware

PPulse-LMTBKT

Shaft Collar

SHCOL-1.0

SHCOL-1.25

Shaft Key

SHKEY-3

Encoder

PPulse-ENC50

PPulse-ENC75

Battery (single piece)

BTRY-5A

BTRY-7A

BTRY-9A

Battery Set

BTRY-5A2

BTRY-7A2

BTRY-9A2

Reflective Photo Eye Set

RPE-100SET

RPE-1000SET

Photo-Eye

RPE-100

Photo-Eye Bracket

RPESTB-BRKT

Photo-Eye Reflector

RPE-RFLC

RPE-RFLC1000

Control Panel Enclosure

(Complete)

PPulse-CP1-RW500

PPulse-CP1-RW750

PPulse-CP1-RW1000

Control Panel Replacement

Board

PCB-PPulseOP-500

PCB-PPulseOP-750

PCB-PPulseOP-100

Ribbon Cable

RIBCAB-1

RIBCAB-2

Push Button

PPulse-PB1

PULSE OPERATOR REPLACEMENT PARTS

TROUBLE SHOOTING GUIDE

Summary of Contents for PULSE

Page 1: ...05 597 8989 www icontrols ca sales icontrols ca PULSE TECHNICAL SUPPORT LINE 1 833 PULSEDC 1 833 785 7332 PULSE Commercial Direct Drive Door Operator for Balanced Sectional and Rolling Steel Doors Installation Manual and Setup User Instructions U S Patent No 11105138 ...

Page 2: ...esting Page 20 ADVANCED MENU Programming Page 21 Set Reversing Timer Page 21 Set PWM Frequency Page 21 Set Dynamic Brake Page 21 Set Opening Force Page 21 Set Closing Force Page 22 Set Open Slow Speed Page 22 Set Close Slow Speed Page 22 Set Open Rampdown Distance Page 22 Set Close Rampdown Distance Page 22 Set Open Limit Options Push Button Remote Page 22 Set Output Relay Page 23 Set Calibration ...

Page 3: ...dge The Pulse Operator will initiate Push Hold to CLOSE protocols should devices in Terminal 1 and 2 be found non functional misaligned or unconnected at least one functional device must be connected and verified in either Terminal 1 or Terminal 2 Note that during Push Hold to Close protocols the door will reverse should it not fully reach the closed limit per UL 325 BOX INVENTORY Before beginning...

Page 4: ... must be followed 1 READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS 2 Have qualified service personnel make necessary repairs to ensure door is operating smoothly without any unusual noise Install operator only on a smoothly operating and well balanced door 3 Remove all pull ropes and remove locks unless mechanically and or electrically interlocked to the power unit connected to the door before inst...

Page 5: ... and within allowable maximum cable height to prevent the doors from over travel See Fig 1A The door has a solid keyed shaft with a minimum exposed length of 4 5 on the operator side Clearance of at least 12 horizontally from the side of the door or 9 from end of shaft and 24 vertically below the shaft There is adequate structural support surface to securely install the torque arm mounting bracket...

Page 6: ...ENSURE THAT THE MAGNET IS VISIBLE AND FACING OUTWARDS FIG 3 PRIOR TO INSERTION Attach the encoder mounting plate to right side of the gearbox so that it covers the encoder magnet assembly ensuring that the cable is facing towards the bottom of the operator use existing bolts and spacers Ensure that bolts are fully tightened DO NOT TWIST THE CABLE Please note that the face of the encoder should not...

Page 7: ...7 TORQUE ARM POSITION IN RELATION TO OPERATOR ...

Page 8: ...TORY PRIOR TO OPERATOR INSTALLATION WITHOUT PHYSICAL LIMITS THE DOOR CAN RUN OUT OF ITS TRACKS AND CAUSE SEVERE PERSONAL INJURY AND OR CAUSE SEVERE DAMAGE TO THE DOOR FURTHERMORE YOU WILL BE UNABLE TO SET THE LIMITS MOUNTING INSTALLATION INSTRUCTION Shaft Collar Key Installation The Shaft Collar serves as an end stop for the gearbox on the shaft to prevent possible damage to the encoder magnet It ...

Page 9: ...r provided NOTE DO NOT TIGHTEN THE NUT FULLY Anchor the Torque Arm Bracket to the solid structural support Fasten the torque arm to structural support by means of the supplied bolt locking nut and washers The supplied bracket may be required If the torque arm does not align with structural support you may try adjusting the torque arm position on the gearbox see Assembling Torque Arm to Gearbox acc...

Page 10: ...6 inches from the ground The sensor reflective photo eye or receiver thru beam should be mounted on the operator side as it will be wired into the control panel while the reflector or transmitter should be mounted on the opposite side of the door facing the sensor receiver so that its center meets the beam Use the included mounting bracket s to secure to either the door tracks or the wall Refer to...

Page 11: ...OTE 14AWG is recommended for PULSE 1000 Operators 2 These wires should be run together with the Control Panel Connections through the bottom of the enclosure and connect to the and DRIVE terminals on the board 3 Place the batteries into the Control Panel Connect the wires to the batteries as labeled fused lead connects to the Positive Red contact blue lead to the Negative Black contact Fully Open ...

Page 12: ...nnection details Push Button Stations are available from RW please contact us for details Remote Radio Connect your receiver to the provided terminals as the Pulse control panel enclosure is non metallic external antenna not necessarily required Note that Remote Radio can be programmed to raise the door to the fully open or set limit position Refer to the wiring diagram for further connection deta...

Page 13: ...13 WIRING DIAGRAMS ...

Page 14: ...14 ...

Page 15: ...15 ...

Page 16: ...16 ...

Page 17: ...17 ...

Page 18: ... to the STARTUP MENU press and hold the STOP BUTTON FOR 10 SECONDS do not release until STARTUP MENU appears on the screen Once accomplished you can scroll between the various STARTUP MENU options by pressing the OPEN and CLOSE buttons Once you have reached a selection that you would like to alter press the STOP button Use the OPEN and CLOSE buttons to scroll toggle between options within the sele...

Page 19: ...n and the door will open to the fully open position against the Limit Brackets ENSURE THAT THE TOP ROLLERS OF THE DOOR ARE RESTING AGAINST THE LIMIT BRACKETS The Open Limit now needs to be set SET OPEN LIMIT Press CLOSE OPEN functional should you overshoot desired position to jog the door to the desired Open Limit height The Open Limit Setting Should be a minimum offset of 3 from the Limit Bracket...

Page 20: ...ing the OPEN and CLOSE buttons During Jog Mode all limits are de activated and push hold protocols are initiated This selection can be used to test door functionality without the encoder ensure proper door balance or as a method to operate the door under power should the encoder malfunction The door will travel in each direction at the set OPEN SLOW SPEED and CLOSE SLOW SPEED see Page 22 for safe ...

Page 21: ...osing inertia this operator has Dynamic Braking Options If the door does not noticeably slow down during its intended soft stop approximately in the last foot of travel it is likely that the door will require dynamic braking compensation Factory default is for no Dynamic Braking OFF and is recommended for standard operation Should Dynamic Braking prove necessary press the OPEN CLOSE buttons to tog...

Page 22: ...etting if door becomes unbalanced over time and does not completely travel to Close limit If it is a new installation changing the spring tension for proper balance is a required first step Factory default is NORMAL OPEN RAMPDOWN DISTANCE This setting is used to change the point where the door begins to decelerate to slow speed as it approaches the Open Limit The user can choose between auto which...

Page 23: ...You will be prompted to open the door to Calibrate Opening Force Resetting the Encoder Once the door is fully open you will have to press OPEN again to reset the Encoder The LCD screen will say DOOR IS READY as a prompt before the Encoder is to be reset MAINTENANCE SCHEDULE This feature sets a reminder displayed on the LCD to schedule maintenance after a selected number of operator cycles Factory ...

Page 24: ...itch No After performing factory reset if deemed necessary adjust settings as required and re program limit settings and perform calibration thereafter EXITING ADVANCED MENU CALIBRATION TESTING To exit from the ADVANCED MENU press and release the STOP button while ADVANCED MENU appears on the LCD This will bring you back to the STARTUP MENU Press and release the STOP button again to exit all menus...

Page 25: ...he ratchet entry and rotate it in the appropriate direction in order to open or close the door Turn on the power once manual operation is no longer required NOTE ON BATTERIES Provided lead acid batteries are 2 x 12V connected in series to provide 24Vdc 3 x 12V for 36Vdc on Pulse 2000 The controller provides a monitored trickle charger in order to maintain the batteries life Should the batteries be...

Page 26: ...26 PULSE OPERATOR COMPONENTS ...

Page 27: ...uit board may be required DOOR STOPS AT RANDOM DOES NOT RECOGNIZE LIMITS POSITION ENCODER WORN IMPROPERLY INSTALLED OR HAS MOVED Check encoder for wear re position if necessary It is critical that the set collar on the shaft be set at 3 from the end Run limits setup replace encoder if problem persist DOOR CONSTANTLY STOPS AT FEW FEET FROM CLOSE POSITION OPERATOR POSITION SET INCORRECTLY Set operat...

Page 28: ...UMPER BETWEEN THE S AND 24 TERMINAL HAS BEEN REMOVED If no push button station has been wired in its place install the jumper THE REMOTE PUSH BUTTON DOES NOT HAVE THE NC NORMALLY CLOSED CONTACT FOR THE STOP BUTTON Replace the push button station or the contact for the STOP button for one that has an NC contact on the STOP button REMOTE PUSH BUTTON STATION WIRED INCORRECTLY Correct wiring DOOR DOES...

Page 29: ...t 2 PulseM BRUSH PulseM BRUSH PulseM BRUSH Gearbox GB 50 1 0 GB 50 1 0 GB 75 1 25 Drive Controls Enclosure PPulse ENC ALBK PPulse ENC ALBK PPulse ENC ALBK Drive Replacement Board PCB PPulseDRIVE3 PCB PPulseDRIVE3 PCB PPulseDRIVE3 Torque Arm TQARM 50 TQARM 50 TQARM 75 Torque Arm Bracket TQBKT 50 TQBKT 50 TQBKT 75 Limit Stop Brackets w Hardware PPulse LMTBKT PPulse LMTBKT PPulse LMTBKT Shaft Collar ...

Page 30: ...s may apply and or advice with installation troubleshooting product enhancement or improvement of our product Under the terms of this limited warranty for any door components that are found to be defective upon inspection by authorized iControls personnel iControls will replace the defective door components Labour charges for installation or repairs shall be the responsibility of the customer and ...

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