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IceTech PR350H, User Manual

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IceTech PR350H User Manual Download Page 144

Holtec Automatic A/S

Agervigvej 46, Næsbjerg

68oo Varde

Tlf. +45 76767676 Fax. +45 76767677

e-mail: [email protected]

Project title:  11kW Dryice Pelletizer PR350
Case No.:  PR750H / PR350H

PageI4

of  56

Last print:  1/6/2011 3:50:48 PM

Last edit:      10/20/2011

Customer:  IceTech A/S

PC|SCHEMATIC Automation

Fil navn:  F:\Projekt\Ice-Tech\2011\IT1103 PR350H\Documentation\PDF\IT1103

Page title: Page Index

Project rev.: 
Page rev.: 

Number of pages: 73

Page Index

10/11/2011 10:55:46 AM

PLC Output 24VDC Solenoids

28

2/11/2011 7:17:22 AM

PLC Output 24VDC Solenoids

27

1/6/2011 3:50:42 PM

PLC Output 24VDC Solenoids

26

1/6/2011 3:50:42 PM

PLC Output 24VDC Solenoids

PLC Output 24VDC Solenoids

1/6/2011 3:50:42 PM

PLC Output

25

1/6/2011 3:50:42 PM

PLC Output

24

1/6/2011 3:50:42 PM

PLC Digital Output

PLC Digital Output

1/6/2011 3:50:42 PM

PLC Input

21

1/6/2011 3:50:42 PM

PLC Input

20

1/6/2011 3:50:42 PM

PLC I/O

PLC Digital Input

10/11/2011 10:55:38 AM

Touchpanel

18

1/6/2011 3:50:42 PM

Touchpanel & Modem

Touchpanel & Modem

1/6/2011 3:50:42 PM

PLC Reference

17

1/6/2011 3:50:42 PM

PLC Reference

16

2/15/2011 11:27:42 AM

PLC Reference

15

1/6/2011 3:50:42 PM

PLC Reference

14

1/6/2011 3:50:42 PM

PLC Reference CPU

13

1/6/2011 3:50:42 PM

PLC Reference

PLC Reference

Summary of Contents for PR350H

Page 1: ...User s Manual Technical file 1 2 User s manual PR350H...

Page 2: ...User s Manual 1 User s manual PR350H...

Page 3: ...TIONS 7 General Measures 7 Personnel Qualifications 7 Security and Risk 7 Danger of Suffocation 7 Static Electricity 8 Danger of Congelation 8 Pinch Point Hazard 9 Wear Protective Gloves 9 How to Lift...

Page 4: ...wo sizes of pellets without changing the extruder plates The IceMaker PR350H contains lots of technical features compared to existing products on the market The automatic change of extruder plates is...

Page 5: ...1 in the liquid CO2 is 14 C injection will proceed until the timer is reached The degassing valve G01 Q5 on the extruder chamber will open to reduce chamber pressure before the hydraulic cylinder G01...

Page 6: ...Page 4 of 20 Date 2017 07 03 Init JM System identification System is marked with Supplier responsible for the equipment Cold Jet ApS Industrivej 62 DK 6740 Bramming Denmark Phone 45 75 56 15 00 Fax 45...

Page 7: ...n 5 ppm or equivalent to a dewpoint temperature of 66 C to 51 C 86 8 F to 59 8 F NOTE The liquid CO2 supply must be completely free of oil and must have a purity of min 99 9 Liquid CO2 Supply Pipe Int...

Page 8: ...emoving excess heat Next the pressure is reduced over the liquid carbon dioxide by sending it through a snow valve expansion valve As the liquid evaporates it absorbs heat causing some of the CO2 to f...

Page 9: ...urity and Risk The IceTech PR350H is designed so as to comply with the EC Declaration of Conformity for Machinery Therefore using the machine does not pose a risk to the operator when the instructions...

Page 10: ...of the working area and always avoid producing dry ice in small rooms Static Electricity Dry ice can cause electrostatic discharges However the equipment bonded to ground to minimize electrostatic di...

Page 11: ...ts of the machine which are in direct contact with the dry ice How to Lift Transport the IceMaker 1 The IceMaker is supplied with thread holes for lifting eyes Always use lifting eyes to lift the IceM...

Page 12: ...from their power source Machine safety There are machine safety measures in the following areas Extruder unit Extruder plate changer In these areas the protection is established with covers The cover...

Page 13: ...h PR350H User s manual Page 11 of 20 Date 2017 07 03 Init JM MACHINE STRUCTURE PR350H 1 Pellets outlet sprout 2 Hydraulic station 3 Main hydraulic cylinder 4 Touch panel 5 Extruder plate cylinder 6 Ex...

Page 14: ...n 2 0 IceTech PR350H User s manual Page 12 of 20 Date 2017 07 03 Init JM MACHINE OPERATION START UP PR350H Make sure that the CO2 power supply and exhaust CO2 pipe are connected Open the ball valves o...

Page 15: ...ual Page 13 of 20 Date 2017 07 03 Init JM Make sure the correct extruder plates are installed in the extruder plate changer and select which extruder plate to use on the Extruder plate changer page 3...

Page 16: ...can be activated by pressing one of the three wide buttons on the main screen By activating the Start Stop button the machine starts or stops when in group mode 2 Extruder plate changer By activating...

Page 17: ...will be activated by pressing the buttons When the component is activated and working properly the button will turn green showing Component OK Most components have real names like purge valve and mov...

Page 18: ...ng the Alarm button the active alarms are shown on the screen The alarm text will be written in red Alarms must be reset before the production can continue When an alarm is reset the text turns green...

Page 19: ...leaks REPAIR AND WARRANTY Repair The repair replacement of the following parts can be made by the owner s qualified personnel Oil filter on the hydraulic system Filter for the liquid CO2 Degassing fi...

Page 20: ...aker The IceMaker must be sheltered from wind and weather The ambient temperature must be min 5 C 41 F How to Lift Transport the IceMaker IceMaker PR350H Drawing no A1 The IceMaker is supplied with th...

Page 21: ...s manual Page 19 of 20 Date 2017 07 03 Init JM DRAWING No A1 UK Correct Handling of IceMaker PR350H Min load capacity of forklift truck 1150kg 2535 lbs Min fork length 1 0 m The IceMaker is supplied...

Page 22: ...Industrivej 62 DK 6740 Bramming Denmark Original Version 2 0 IceTech PR350H User s manual Page 20 of 20 Date 2017 07 03 Init JM DRAWING No A2...

Page 23: ...ied as Article 4 paragraph 3 and is designed and manufactured in accordance with the SEP Sound Engineering Practices In accordance with the exclusion clauses of the PED directive Article1 clause 3 6 e...

Page 24: ...Technical file 2 User s manual PR350H...

Page 25: ...mechanical maintenance Procedures for maintenance and repair Alarm list P I Diagram Assembly drawings Installation layout drawings Wiring diagram Datasheets Accessories 1 2 3 4 5 6 7 8 9 Technical fi...

Page 26: ...Table for mechanical maintenance 1 Technical file PR350H...

Page 27: ...and gasket as described under Procedure 2 Inspections to be carried out every 400 hours 3 months Liquid CO2 filter There is a fine filter placed inside the machine Remove the 4 screws 1 and clean 3 a...

Page 28: ...H Service interval Hours Month Procedure no IceTech article no Spare parts package 2000 Hours 12 months 1 2 3 4 6 12 503030 4000 Hours 24 months 1 2 3 4 6 12 503030 6000 Hours 36 months 1 2 3 4 6 12 5...

Page 29: ...Procedures for maintenance and repair 2 Technical file PR350H...

Page 30: ...ption Reference appendix see page 1 Replacement of liquid CO2 filter gasket 3 6 2 Replacement of degassingfilter gasket 7 8 3 Replacement of pistonrings 9 14 4 Replacement of hydraulic oilfilter 15 16...

Page 31: ...Procedures for maintenance and repair www icetechworld com IceTech Dry Ice Technology Rev 1 Page 2...

Page 32: ...chworld com IceTech Dry Ice Technology Rev 1 Page 3 Procedure no 1 Replacement of liquid CO2 filter gasket Procedure for changing CO2 filter and gasket on PR750H and PR350H During this operation it s...

Page 33: ...ening the 4 screws 1 and pull the filter housing end plate 2 gasket 3 filter 4 out wards Replace the gasket if necessary 3 and the filter 4 and assemble the filter housing endplate on the filter housi...

Page 34: ...Procedures for maintenance and repair www icetechworld com IceTech Dry Ice Technology Rev 1 Page 5 Procedure no 1 Replacement of liquid CO2 filter gasket 1 4 2 3...

Page 35: ...Procedures for maintenance and repair www icetechworld com IceTech Dry Ice Technology Rev 1 Page 6...

Page 36: ...etechworld com IceTech Dry Ice Technology Rev 1 Page 7 Procedure no 2 Replacement of degassingfilter gasket Procedure for changing degassing filters on PR750H and PR350H During this operation it s imp...

Page 37: ...er gasket 2 filter 3 and filter gasket 4 out wards Replace the gaskets 2 4 and the filter 3 and assemble the filter housing on the extruder cylinder The screws 5 are to be tightening equally and not s...

Page 38: ...www icetechworld com IceTech Dry Ice Technology Rev 1 Page 9 Procedure no 3 Replacement of pistonrings Procedure for changing the piston ring on PR750H and PR350H During this operation it s important...

Page 39: ...push out the extruder plate in the opposite direction Do also remove the outlet sprout 2 Move the extruder plate changer so this empty slot is in front of the barrel see instructions regarding operat...

Page 40: ...dure no 3 Replacement of pistonrings The extruder piston Remove the filter on one side of the extruder cylinder to gain access to the piston by loosening the 8 screws 9 and pull the filter housing 5 r...

Page 41: ...ure no 3 Replacement of pistonrings Drive the piston forward approx 200MM in single mode see instructions regarding operation in single mode below Loosen the 8 screws 11 and remove screws washers 12 a...

Page 42: ...le the piston by removing the 10 screws now the piston head and piston ring come loose and the piston ring can be replaced with a new piston ring Then reassemble the piston and put it into the barrel...

Page 43: ...cedure no 3 Replacement of pistonrings Operating in single mode control The operation is complete At production startup it s important to check if the degassing sleeves are tightened correctly 1 Selec...

Page 44: ...Rev 1 Page 15 Procedure no 4 Replacement of hydraulic oil filter Procedure for changing hydraulic return oil filter on PR750H and PR350H During this operation it s important to activate the emergency...

Page 45: ...new one Be careful not to make any damage while replacing it into the housing 4 Assemble again by placing the housing top plate pos 2 on top of the return oil filter housing pos 4 5 Mount the 4 screws...

Page 46: ...hydraulic cylinder Procedure for changing gaskets in hydraulic cylinders on PR750H and PR350H During this operation it s important to activate the emergency stop button Important For operators safety...

Page 47: ...e parts and check if there is any damage Damaged parts has to be replaced 9 Mount the new gaskets and seals on cylinder top pos 2 and lubricate with a little hydraulic oil Be careful not to damage the...

Page 48: ...ydraulic cylinder BEFORE STARTING PRODUCTION THE HYDRAULIC MOTION SHOULD BE CHECKED IN SINGLE MODE Operating in single mode control Check once again that there are no leaks both connections and piston...

Page 49: ...Procedures for maintenance and repair www icetechworld com IceTech Dry Ice Technology Rev 1 Page 20 Procedure no 5 Replacement of gaskets in 160 hydraulic cylinder...

Page 50: ...com IceTech Dry Ice Technology Rev 1 Page 21 Procedure no 6 Replacement of wear inserts in die changer Procedure for changing the wear inserts in die changer on PR750H and PR350H During this operatio...

Page 51: ...ainst any damage Step 2 Dismount the outlet sprout Step 3 Take off the Plexiglas guard plates Step 4 Dismount the 4 screws here after step Step 5 pulls the die changer down and let it stand on the bot...

Page 52: ...RTING PRODUCTION THE HYDRAULIC MOTION SHOULD BE CHECKED IN SINGLE MODE Operating in single mode control It is important to check that both extruder cylinder and die changer cylinder is operating corre...

Page 53: ...Procedures for maintenance and repair www icetechworld com IceTech Dry Ice Technology Rev 1 Page 24 Procedure no 6 Replacement of wear inserts in die changer...

Page 54: ...chworld com IceTech Dry Ice Technology Rev 1 Page 25 Procedure no 7 Replacement of 160 hydraulic cylinder Procedure for changing the hydraulic cylinder on PR750H and PR350H During this operation it s...

Page 55: ...4 and push out the extruder plate in the opposite direction Do also remove the outlet sprout 2 Move the extruder plate changer so this empty slot is in front of the barrel see instructions regarding o...

Page 56: ...7 Replacement of 160 hydraulic cylinder The extruder piston Remove the filter on one side of the extruder cylinder to gain access to the piston by loosening the 8 pcs screws 9 and pull the filter hous...

Page 57: ...o 7 Replacement of 160 hydraulic cylinder Drive the piston forward approx 200MM in single mode see instructions regarding operation in single mode below Loosen the 8 screws 11 and remove screws washer...

Page 58: ...The hydraulic cylinder Support the hydraulic cylinder with a hoist or a forklift and make sure that it s possible to lift it out of the machine frame Remove and plug the hydraulic hoses 14 The plug 1...

Page 59: ...Rev 1 Page 30 Procedure no 7 Replacement of 160 hydraulic cylinder Remove the nuts 16 and the spacers 17 one at a time A spring loaded gasket 18 is located between the hydraulic cylinder and the cente...

Page 60: ...linear encoder on the new cylinder If necessary replace the piston ring before installing the screws 11 have to be lubricated and then tightened equally and with torque 21 4 Nm Reassemble the machine...

Page 61: ...der BEFORE STARTING PRODUCTION THE HYDRAULIC MOTION SHOULD BE CHECKED IN SINGLE MODE Operating in single mode control The operation is complete At production startup it s important to check if the deg...

Page 62: ...hworld com IceTech Dry Ice Technology Rev 1 Page 33 Procedure no 8 Replacement of 50 hydraulic cylinder Procedure for changing the hydraulic cylinder 50 on PR750H and PR350H During this operation it s...

Page 63: ...ections on the hydraulic cylinder be very careful and protect the Balluff connection against any damage Step 2 Dismount the 4 screws and washers Step 3 Take off the Plexiglas guard plate Step 4 Pull t...

Page 64: ...NG PRODUCTION THE HYDRAULIC MOTION SHOULD BE CHECKED IN SINGLE MODE Operating in single mode control It is important to check that both extruder cylinder and die changer cylinder is operating correctl...

Page 65: ...Procedures for maintenance and repair www icetechworld com IceTech Dry Ice Technology Rev 1 Page 36 Procedure no 8 Replacement of 50 hydraulic cylinder...

Page 66: ...ions of Balluff transducer BTL7 E100 Mxxx B S32 using teach in mode Description of calibration step by step LED indicators Picture of step Calibration device Button 1 is blue Button 2 is gray 1 Activa...

Page 67: ...step by step LED indicators Picture of step 1 Activate buttons Immediately after press both buttons in hold for at least 3 seconds The left LED flashes green 2 Select teach in mode Press button 1 for...

Page 68: ...lic cylinder piston to new end point Right LED is off and left LED is red Press button 2 for at least 2 seconds Both LED flashes green in alternation 5 1 Exit teach in and deactivate buttons Press bot...

Page 69: ...g normal operation and a calibration in teach in mode not is enough The resetting will restore the factory settings and a new calibration has to be carried out Description of calibration step by step...

Page 70: ...ration of 160 50 hydraulic cylinders Calibrations of Balluff transducer BTL7 E100 Mxxx B S32 using teach in mode Description of calibration step by step LED indicators Picture of step 7 Reset Immediat...

Page 71: ...Procedures for maintenance and repair www icetechworld com IceTech Dry Ice Technology Rev 1 Page 42 Procedure no 9 Calibration of 160 50 hydraulic cylinders...

Page 72: ...om IceTech Dry Ice Technology Rev 1 Page 43 Procedure no 10 Replacement of Danfoss EV3 EV15 Valves Procedure for changing Danfoss EV3 and EV15 valves solenoids on PR750H and PR350H During this operati...

Page 73: ...2 flare nuts 1 dismount the plug on the solenoid and pull of the solenoid 2 loosen the flare nut on this pipe 3 remove the EV15 valve 4 Replace the EV15 valve and solenoid if needed The flare nuts 1...

Page 74: ...icetechworld com IceTech Dry Ice Technology Rev 1 Page 45 Procedure no 11 Replacement of extruderpiston Procedure for changing the extruder piston on PR750H and PR350H During this operation it s impor...

Page 75: ...nd push out the extruder plate in the opposite direction Do also remove the outlet sprout 2 Move the extruder plate changer so this empty slot is in front of the barrel see instructions regarding oper...

Page 76: ...re no 11 Replacement of extruderpiston The extruder piston Remove the filter on one side of the extruder cylinder to gain access to the piston by loosening the 8 screws 9 and pull the filter housing 5...

Page 77: ...e no 11 Replacement of extruderpiston Drive the piston forward approx 200MM in single mode see instructions regarding operation in single mode below Loosen the 8 screws 11 and remove screws washers 12...

Page 78: ...extruder piston As the piston is out of the barrel it can be replaced with a new complete extruder piston 1 Put the extruder piston into the barrel again and reassemble with the hydraulic piston shaf...

Page 79: ...dure no 11 Replacement of extruderpiston Operating in single mode control The operation is complete At production startup it s important to check if the degassing sleeves are tightened correctly 1 Sel...

Page 80: ...ech Dry Ice Technology Rev 1 Page 51 Procedure no 12 Changing Air filter Procedure for changing the air filter on PR750H and PR350H During this operation it s important to activate the emergency stop...

Page 81: ...r www icetechworld com IceTech Dry Ice Technology Rev 1 Page 52 Procedure no 12 Changing Air filter Procedure step by step Unscrew the air filter unit pos 1 from plug holes pos 4 in hydraulic station...

Page 82: ...Page 53 Procedure no 12 Changing Air filter Pull out this air filter pad pos 5 Pour out the silica gel pos 3 and replace with new silica gel Replace the air filter pad pos 5 Mount a new air filter po...

Page 83: ...ing Air filter BEFORE STARTING PRODUCTION THE HYDRAULIC STATION SHOULD BE CHECKED IN SINGLE MODE Operating in single mode control Check that there are no leaks on the hydraulic station The operation i...

Page 84: ...ate the emergency stop button Changing or repairing the hydraulic pump This operation is only to be carried out by IceTech service technician or by an IceTech approved company such as Bosch Rexroth Th...

Page 85: ...Rexroth BEFORE STARTING PRODUCTION THE HYDRAULIC STATION SHOULD BE CHECKED IN SINGLE MODE Operating in single mode control Check once again that there are no leaks both connections and piston rod sea...

Page 86: ...ce Technology Rev 1 Page 57 Procedure no 14 Changing hydraulic oil hydraulic station Procedure for changing oil on hydraulic station on PR750H and PR350H During this operation it s important to activa...

Page 87: ...ssemble the hydraulic tank 4 Unscrew the air filter see picture below and fill DTE MOBIL FM 46 IceTech Art Nr 4F0221 Approved for food manufacturing in the hydraulic tank Notice If there are no demand...

Page 88: ...ORE STARTING PRODUCTION THE HYDRAULIC STATION SHOULD BE CHECKED IN SINGLE MODE Operating in single mode control Check that there are no leaks on the hydraulic station The operation is complete 1 Selec...

Page 89: ...Alarm list 3 Technical file PR350H...

Page 90: ...ruder 1 max Time forward exceeded A120 3 Extruder 1 max Time forward exceeded A130 4 Extruder 1 max Time forward exceeded A1600 5 Extruder 1 max Time forward exceeded A1700 6 Extruder 2 max Time forwa...

Page 91: ...ure for degassing exceeded B1400 24 Extruder 1 max pressure for degassing exceeded A500 25 Extruder 2 max pressure for degassing exceeded B500 26 Extruder 1 max pressure for degassing exceeded A1400 2...

Page 92: ...exceeded Purge limit 2 not reached 500 47 Over heated Extruder plate G01 Q3 E1 TT1 48 Error Hardware G01 Q3 E1 TT1 49 Over heated Extruder plate G01 Q3 E2 TT1 50 Error Hardware G01 Q3 E2 TT1 51 Over...

Page 93: ......

Page 94: ...art the Pelletizer No all valves is in the correct position Go to point 3 3 Check that there is sufficient CO2 in the tank Yes the tank is empty Fill the tank Reset and restart the Pelletizer No the t...

Page 95: ...ceeded Alarm codes no A120 A130 A1600 A1700 B120 B130 B1600 B1700 1 There could be a mechanical problem inside the extruder cylinder or hydraulic cylinder Remove one of the dies and move the die chang...

Page 96: ...e return exceeded Alarm codes no A160 B160 A1300 B1300 A2000 B2000 A2500 B2500 1 There could be a build up of dry ice inside the extruder cylinder behind the extruder piston Remove the degassing boxes...

Page 97: ...e hydraulic oil is to high above 70 C 158 F The error cannot be reset until the temperature has fallen below 50 C 122 F Check oil quality Yes the oil quality is not satisfiying It is contaminated Chan...

Page 98: ...No there is no problems Go to point 2 2 The level sensor is activated Check oil quality Yes the oil quality is not satisfiying It is contaminated Change the hydraulic oil according to procedure no 14...

Page 99: ...O2 particles in the degassing sytem Remove the degassing boxes and filters Check the degassing filters for wear or damage Yes the degassing filter is worn blocked or damaged Replace the component whic...

Page 100: ...replace the valve Check the valve for electrical failure find failure and repair Reset and restart the Pelletizer No both valves are working Go to point 2 2 Check that manual valves are in the correct...

Page 101: ...lay www icetechworld com IceTech Dry Ice Technology Rev 2 Tag name ID 29 Error motor relay 1 There is an error in the hydraulic motor Try to reset and restart the system Yes the error is still there C...

Page 102: ...ror www icetechworld com IceTech Dry Ice Technology Rev 2 Tag name ID 30 internal error 1 There is an internal error in the system Try to reset and restart the system Yes the error is still there Cont...

Page 103: ...that there is sufficient CO2 in the tank Yes the tank is empty Fill the tank Reset and restart the Pelletizer No the tank is full Go to point 2 2 This could be due to pressure drop in the CO2 installa...

Page 104: ...ge Yes the filters is blocked dirty worn or damaged Replace the component which is blocked dirty worn or damaged Reset and restart the Pelletizer No there is no problems Go to point 2 2 The pressure i...

Page 105: ...emergency stop button is activated Yes the emergency stop button is activated Release emergency stop button Reset and restart the Pelletizer No there is no problems Go to point 2 2 Check if the emerg...

Page 106: ...e mode try to move the cylinder to the wanted position Check the if the Balluff tranducer is working Yes the Balluff transducer is not working correctly Try to recalibrate the transducer it might be n...

Page 107: ...com IceTech Dry Ice Technology Rev 2 Tag name ID 36 37 Error extruder plate 1 not selected Error extruder plate 2 not selected 1 The extruderplate 1 or 2 has not been selected Yes one of the extruderp...

Page 108: ...the tank is full Go to point 2 2 This could be due to pressure drop in the CO2 installation Check that manual valves are in the correct positions CO2 gas valves is closed CO2 liquid valves is open Ye...

Page 109: ...cetechworld com IceTech Dry Ice Technology Rev 2 Tag name ID 40 Error weight The signal from the weight is not correct or mayby disconnected Turn off the weight and turn it on again Reset and restart...

Page 110: ...rld com IceTech Dry Ice Technology Rev 2 Tag name ID 41 Error No container on the Weight Check if there is a container on the weight Yes there is no container on the weight Place an empty container on...

Page 111: ...2 2 This could be due to pressure drop in the CO2 installation Check that manual valves are in the correct positions CO2 gas valves is closed CO2 liquid valves is open Yes a valve is not in the corre...

Page 112: ...2 2 This could be due to pressure drop in the CO2 installation Check that manual valves are in the correct positions CO2 gas valves is closed CO2 liquid valves is open Yes a valve is not in the corre...

Page 113: ...P I Diagram 4 Technical file PR350H...

Page 114: ...1 QP9 0 8 Q9 KO2 Q9 KO1 Q9 Q7 DN25 DN20 Y2 Y3 Y4 Y5 Y6 Y8 X3 0 8 DN10 DN10 M1 C1 TT1 FORBEREDT FOR VARME A B Q8 Q2 HU01 Y1 C C1 PL1 X1 Q11 KO1 Q11 T3 Gas TT3 P2 Gas DN20 DN20 E1 V1 Q15 Q15 KO1 Y7 G01...

Page 115: ...nit for pellet extruder C1 Tank for hydraulic unit DI HU01 Hydraulic unit for pellet extruder C1 V1 Refill filter for hydraulic tank DI HU01 Hydraulic unit for pellet extruder C1 BL1 Level switch for...

Page 116: ...1 Filter for compressed air DI CA01 Compressed air unit QP1 Pressure valve for compressed air DI CA01 Compressed air unit PP1 Manometer for Compressed air DI CA01 Compressed air unit Q1 Valve 1 for co...

Page 117: ...Assembly drawings 5 Technical file PR350H...

Page 118: ...13581 CO2 IN PR350H UL 24VDC 1 6 504770 Control UL PR350H V3 1 7 501959 Hydr hoses PR350H Complete 1 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICET...

Page 119: ...A S ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A S IS PROHIBITED C 90628 Article nr 7955 Copy from Industrivej 62 DK 6740 Bramming TLF 45 76561500 FAX 45 7656150...

Page 120: ...8 13 70057 DIN 912 M6x10 A2 1 14 501569 Connection plate 1 15 501565 Cable components PR350H 1 16 94053 Emergency stop button 1 17 511997 Box for panel 1 18 511995 Console for panel 1 19 93366 Handle...

Page 121: ...A2 10 16 500245 Bolt M20 x 90 A2 DIN 931 4 17 81371 Washer DIN 125A M30 A2 8 18 510602 Nut DIN 934 M30 x 2 A2 fine pitch thread 8 19 500081 Bolt M20 x 065 DIN 931 A4 6 20 70044 Pin DIN 7 10 x 24 2 21...

Page 122: ...H extruder plate SL1000H 1 14 510089 Rear flange for die holder 1 15 510090 Legs die cylinder 4 16 510093 Front flange for die holder 1 17 510094 Wearing insert 2 die change 1 18 510095 Wearing insert...

Page 123: ...DIN 912 A2 2 9 501418 Gasket f extr cylinder PR600H 1 10 501525 Plate for degassing box 2 11 501302 Flange f extr cylinder 1 12 501299 Extruder Cylinder 1 06 10 09 ICETECH A S Drawing no jm Format Ex...

Page 124: ...Set screw DIN 933 M8 x 25 A2 10 14 01 14 ICETECH A S Drawing no jm Format Extruder Piston Complete PR350H PR750H Description 1 2 Weight Scale Date A Rev PROPRIETARY AND CONFIDENTIAL THE INFORMATION C...

Page 125: ...22 501802 CO2 in hose 3 650 mm PR350H 750H 1 23 501803 CO2 in hose 4 1 24 501831 Flare Circulation NS4 12 3 4 2 25 501833 Elbow 3 4 flare x 3 4 flare E2 12 male male 1 26 501838 Filter housing Danfos...

Page 126: ...028 Unders nket skrue DIN 7991 M6 x 20 A2 8 11 501762 R r 51 x 1 2 L 80 1 12 501769 R r 51 x 1 2 L 800 1 13 501951 R r 51 x 1 2 L 200 2 08 12 09 ICETECH A S Drawing no jm Format Kabelkomponenter PR350...

Page 127: ...4 11 ICETECH A S Drawing no pj Format Cpl bracket and outlet sprout Description 1 2 kg Weight Scale Date B Rev PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPER...

Page 128: ...ut pipe 11 63 5 PR350 750 1 20 501772 CO2 Out Pipe 12 63 5 1 21 501784 Union muff nipple 1 2 1 22 501808 Suspension no 2 for CO2 pipe complete 1 23 501842 CO2 out pipe 14 63 5 PR350 1 24 502034 CO2 ou...

Page 129: ...1 27 09 10 ICETECH A S Drawing no pj Format Hydraulikslange komplet PR350H Description 1 5 kg Weight Scale Date A Rev PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE...

Page 130: ...Installation layout drawings 6 Technical file PR350H...

Page 131: ...ed 35 ppm and is not less than 5 ppm or equivalent to a dewpoint temperature between 66 C and 51 C 86 8 F and 59 8 F The liquid CO2 supply is completely free of oil and has a purity of min 99 9 The pe...

Page 132: ...ly pipe pressure of 40 bar 580 psi Installation of the supply pipe onto the BSP nipple connection on top of the pelletizer The supply pipe is installed so as to be protected from being damaged by vehi...

Page 133: ...upply System Solidly Grounded Wye Source The max power requirement of the pelletizer is 32 amp The Pelletizer needs either an air supply or a CO2 gas supply for the pneumatic system on the machine Air...

Page 134: ...Page 4 of 5 16 10 2012 Rev 2 PJ BN...

Page 135: ...Page 5 of 5 16 10 2012 Rev 2 PJ BN Filled in by IceTech Customer Order no To be filled in by customer Date Contact Signature Form to be returned to IceTech by telefax fax no 45 7656 1509...

Page 136: ...cale Date A Rev PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A S ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICET...

Page 137: ...ipe 1 pipe 25 mm Internal 08 04 2011 ICETECH A S Drawing no pj Format Principle Installation Layout PR350H Description 1 40 kg Weight Scale Date A Rev PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONT...

Page 138: ...Wiring diagram 7 Technical file PR350H...

Page 139: ...elletizer PR350 Case No PR750H PR350H PageF1 of 56 Last print 2 15 2011 1 15 56 PM Last edit 10 20 2011 Customer IceTech A S PC SCHEMATIC Automation File name F Projekt Ice Tech 2011 IT1103 PR350H Doc...

Page 140: ...Holtec Automatic A S Index...

Page 141: ...Holtec Automatic A S 11kW Dryice Pelletizer PR350 PLC I O Touchpanel Modem PLC Reference Safety Circuit Diagrams Motor Circuits Control Voltage Power Circuit Diagrams Project Info Maintenance EC Decla...

Page 142: ...3 14 15 16 17 18 19 20 Holtec Automatic A S 11kW Dryice Pelletizer PR350 Bill of Components Cableplan PLC Analog Input PLC RTD Input PLC Output 230VAC Solenoids PLC Output 24VDC Solenoids PLC Digital...

Page 143: ...50 42 PM Hydraulic Pump Softstart 11 1 6 2011 3 50 42 PM Motor Circuits Motor Circuits 1 6 2011 3 50 42 PM Control Voltage 10 1 6 2011 3 50 42 PM Control Voltage Control Voltage 9 12 2011 10 54 12 AM...

Page 144: ...ut 24VDC Solenoids 27 1 6 2011 3 50 42 PM PLC Output 24VDC Solenoids 26 1 6 2011 3 50 42 PM PLC Output 24VDC Solenoids PLC Output 24VDC Solenoids 1 6 2011 3 50 42 PM PLC Output 25 1 6 2011 3 50 42 PM...

Page 145: ...6 2011 3 50 42 PM Analog Transmitters 45 10 20 2011 11 09 14 AM Analog Transmitters 44 1 6 2011 3 50 42 PM Pt100 Temperature Sensors 43 1 6 2011 3 50 42 PM PLC Input 42 1 6 2011 3 50 42 PM Emergency...

Page 146: ...Automation Fil navn F Projekt Ice Tech 2011 IT1103 PR350H Documentation PDF IT1103 Page title Page Index Project rev Page rev Number of pages 73 Page Index 1 6 2011 3 50 42 PM Bill of Components 52 1...

Page 147: ...Holtec Automatic A S EC Declaration of Conformity...

Page 148: ...logy DS EN ISO 12100 2 Safety of machinery Basic concepts general principles for design Part 2 Technical principles DS EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 General re...

Page 149: ...Holtec Automatic A S Maintenance...

Page 150: ...en cleaned and tested according to Holtec standards During transport the control panel will be exposed to vibrations dirt and dust and some of it could possibly have entered the control panel Likewise...

Page 151: ...contact resistance bad connection Clean discolorated contact surfaces and restore connections Remember torque level 5 Tighten up electrical joints and connections with correct torque 6 Replace parts w...

Page 152: ...Holtec Automatic A S Project Info...

Page 153: ...e 11kW Dryice Pelletizer PR350 Case no PR750H PR350H Page 4 of 56 Last print 1 6 2011 3 50 48 PM Last edit 1 6 2011 Customer IceTech A S PC SCHEMATIC Automation File name F Projekt Ice Tech 2011 IT110...

Page 154: ...EN 61346 2 References common to the symbols of the page References for the function prefix and the location prefix aspects applicable for the symbols on a page are shown in the drawing header Componen...

Page 155: ...s used internally in the control panel are in compliance with EN60204 1 black AC DC power circuits light blue Neutral conductor in power circuits yellow green Protection earth red AC control circuits...

Page 156: ...nce Name Description Project titel 11kW Dryice Pelletizer PR350 Case no PR750H PR350H Page 7 af 56 Last print 1 6 2011 3 50 50 PM Last edit 1 6 2011 Customer IceTech A S PC SCHEMATIC Automation Fil na...

Page 157: ...3 O 5 O 6 O 7 O 8 O 1 O 2 O 4 O 3 O 5 O 6 O 7 O 8 O 1 O 2 O 4 O 3 O 5 O 6 O 7 O 8 O 1 O 2 O 4 O 3 O 5 O 6 O 7 O 8 R 1 R 2 R L 2 R L 1 R 1 R 2 S S R 1 R 2 R L 2 R L 1 R 1 R 2 S S I 1 I 2 I 2 I 1 G N D...

Page 158: ...Holtec Automatic A S Power Circuit Diagrams...

Page 159: ...utomatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 9 of 56 Last print 2 15 2011 Last edit 10 20 2011 11 37 04 AM Customer IceTech A S Constructor GJ Approved Rev Page title...

Page 160: ...Holtec Automatic A S Control Voltage...

Page 161: ...utomatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 10 of 56 Last print 2 15 2011 Last edit 10 20 2011 11 37 04 AM Customer IceTech A S Constructor GJ Approved Rev Page titl...

Page 162: ...Holtec Automatic A S Motor Circuits...

Page 163: ...matic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 11 of 56 Last print 2 15 2011 Last edit 1 6 2011 3 50 42 PM Customer IceTech A S Constructor GJ Approved Rev Page title Hydr...

Page 164: ...Holtec Automatic A S Safety Circuit Diagrams...

Page 165: ...omatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 12 of 56 Last print 2 15 2011 Last edit 1 6 2011 3 51 20 PM Customer IceTech A S Constructor GJ Approved Rev Page title Eme...

Page 166: ...Holtec Automatic A S PLC Reference...

Page 167: ...utomatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 13 of 56 Last print 2 15 2011 Last edit 1 6 2011 3 50 42 PM Customer IceTech A S Constructor GJ Approved Rev Page title P...

Page 168: ...Automatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 14 of 56 Last print 2 15 2011 Last edit 1 6 2011 3 50 42 PM Customer IceTech A S Constructor GJ Approved Rev Page title...

Page 169: ...Automatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 15 of 56 Last print 2 15 2011 Last edit 2 15 2011 11 27 42 AM Customer IceTech A S Constructor GJ Approved Rev Page titl...

Page 170: ...Automatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 16 of 56 Last print 2 15 2011 Last edit 1 6 2011 3 50 42 PM Customer IceTech A S Constructor GJ Approved Rev Page title...

Page 171: ...Automatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 17 of 56 Last print 2 15 2011 Last edit 1 6 2011 3 50 42 PM Customer IceTech A S Constructor GJ Approved Rev Page title...

Page 172: ...Holtec Automatic A S Touchpanel Modem...

Page 173: ...Automatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 18 of 56 Last print 2 15 2011 Last edit 10 11 2011 10 55 38 AM Customer IceTech A S Constructor GJ Approved Rev Page ti...

Page 174: ...Holtec Automatic A S PLC I O...

Page 175: ...ec Automatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 20 of 56 Last print 2 15 2011 Last edit 1 6 2011 3 50 42 PM Customer IceTech A S Constructor GJ Approved Rev Page tit...

Page 176: ...ec Automatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 21 of 56 Last print 2 15 2011 Last edit 1 6 2011 3 50 42 PM Customer IceTech A S Constructor GJ Approved Rev Page tit...

Page 177: ...Holtec Automatic A S PLC Digital Output...

Page 178: ...ec Automatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 24 of 56 Last print 2 15 2011 Last edit 1 6 2011 3 50 42 PM Customer IceTech A S Constructor GJ Approved Rev Page tit...

Page 179: ...ec Automatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 25 of 56 Last print 2 15 2011 Last edit 1 6 2011 3 50 42 PM Customer IceTech A S Constructor GJ Approved Rev Page tit...

Page 180: ...Holtec Automatic A S PLC Output 24VDC Solenoids...

Page 181: ...atic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 26 of 56 Last print 2 15 2011 Last edit 1 6 2011 3 50 42 PM Customer IceTech A S Constructor GJ Approved Rev Page title PLC O...

Page 182: ...tic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 27 of 56 Last print 2 15 2011 Last edit 2 11 2011 7 17 22 AM Customer IceTech A S Constructor GJ Approved Rev Page title PLC O...

Page 183: ...ic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 28 of 56 Last print 2 15 2011 Last edit 10 11 2011 10 55 46 AM Customer IceTech A S Constructor GJ Approved Rev Page title PLC...

Page 184: ...Holtec Automatic A S PLC Output 230VAC Solenoids...

Page 185: ...ic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 29 of 56 Last print 2 15 2011 Last edit 10 20 2011 11 01 10 AM Customer IceTech A S Constructor GJ Approved Rev Page title PLC...

Page 186: ...tic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 30 of 56 Last print 2 15 2011 Last edit 2 11 2011 7 19 02 AM Customer IceTech A S Constructor GJ Approved Rev Page title PLC O...

Page 187: ...Holtec Automatic A S PLC RTD Input...

Page 188: ...ltec Automatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 34 of 56 Last print Last edit 10 20 2011 10 54 16 AM Customer IceTech A S Constructor GJ Approved Rev Page title PL...

Page 189: ...Holtec Automatic A S PLC Analog Input...

Page 190: ...tomatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 35 of 56 Last print 2 15 2011 Last edit 10 20 2011 11 05 12 AM Customer IceTech A S Constructor GJ Approved Rev Page title...

Page 191: ...tomatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 36 of 56 Last print 2 15 2011 Last edit 10 20 2011 11 05 46 AM Customer IceTech A S Constructor GJ Approved Rev Page title...

Page 192: ...ec Automatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 37 of 56 Last print Last edit 10 11 2011 9 03 42 AM Customer IceTech A S Constructor GJ Approved Rev Page title PLC A...

Page 193: ...Holtec Automatic A S Cableplan...

Page 194: ...Automatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 40 of 56 Last print 1 6 2011 Last edit 1 6 2011 3 50 42 PM Customer IceTech A S Constructor GJ Approved Rev Page title...

Page 195: ...Automatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 41 of 56 Last print 1 6 2011 Last edit 1 6 2011 3 50 42 PM Customer IceTech A S Constructor GJ Approved Rev Page title...

Page 196: ...tec Automatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 42 of 56 Last print 1 6 2011 Last edit 1 6 2011 3 50 42 PM Customer IceTech A S Constructor GJ Approved Rev Page tit...

Page 197: ...matic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 43 of 56 Last print 1 6 2011 Last edit 1 6 2011 3 50 42 PM Customer IceTech A S Constructor GJ Approved Rev Page title Pt100...

Page 198: ...omatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 44 of 56 Last print 1 6 2011 Last edit 10 20 2011 11 09 14 AM Customer IceTech A S Constructor GJ Approved Rev Page title A...

Page 199: ...utomatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 45 of 56 Last print 1 6 2011 Last edit 1 6 2011 3 50 42 PM Customer IceTech A S Constructor GJ Approved Rev Page title An...

Page 200: ...ic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 46 of 56 Last print 1 6 2011 Last edit 1 6 2011 3 50 42 PM Customer IceTech A S Constructor GJ Approved Rev Page title Piston D...

Page 201: ...ic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 47 of 56 Last print 1 6 2011 Last edit 1 6 2011 3 50 42 PM Customer IceTech A S Constructor GJ Approved Rev Page title Piston D...

Page 202: ...ic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 49 of 56 Last print 1 6 2011 Last edit 1 6 2011 3 50 42 PM Customer IceTech A S Constructor GJ Approved Rev Page title Solenoid...

Page 203: ...A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 50 of 56 Last print 1 6 2011 Last edit 10 20 2011 11 15 08 AM Customer IceTech A S Constructor GJ Approved Rev Page title Solenoi...

Page 204: ...omatic A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page 51 of 56 Last print 1 6 2011 Last edit 10 20 2011 11 11 46 AM Customer IceTech A S Constructor GJ Approved Rev Page title S...

Page 205: ...A S Project title 11kW Dryice Pelletizer PR350 Drawing No IT1103 Page KAP 1 of 56 Last print 1 6 2011 Last edit 1 6 2011 3 50 42 PM Customer IceTech A S Constructor GJ Approved Rev Page title Solenoi...

Page 206: ...Holtec Automatic A S Bill of Components...

Page 207: ...Page 52 of56 Last Print 1 6 2011 3 50 56 PM Last Change 1 6 2011 Customer IceTech A S Page Title Bill of Components Project rev Page rev Number of Pages 73 PC SCHEMATIC Automation Fil navn F Projekt I...

Page 208: ...01 Q8 K01 HU01 Q7 K01 Project titel 11kW Dryice Pelletizer PR350 Case No PR750H PR350H Page 53 of56 Last Print 1 6 2011 3 50 56 PM Last Change 1 6 2011 Customer IceTech A S Page Title Bill of Componen...

Page 209: ...Terminal Project titel 11kW Dryice Pelletizer PR350 Case No PR750H PR350H Page 54 of56 Last Print 1 6 2011 3 50 56 PM Last Change 2 11 2011 Customer IceTech A S Page Title Bill of Components Project...

Page 210: ...6 Extruder 2 Solenoid Hydraulic valve 5 Extruder 2 Solenoid Hydraulic valve 7 Extruder 2 Solenoid Hydraulic valve 9 Extruder 1 Solenoid Hydraulic valve 8 Extruder 2 Solenoid Hydraulic valve 9 Extrude...

Page 211: ...liquid DVI Pt100 Temperature transmitter T3 degassing DVI NC Contact 12 1 Touchpanel Contact Base E Stop Project titel 11kW Dryice Pelletizer PR350 Case No PR750H PR350H Page 56 of56 Last Print 1 6 2...

Page 212: ...Datasheets 8 Technical file PR350H...

Page 213: ...vane and piston pumps while also minimizing deposit formation Formulated with extensive laboratory and in service field testing the Mobil DTE 10 Excel series can help provide quantifiable increases in...

Page 214: ...Their high level of anti wear properties and excellent film strength characteristics result in a high degree of equipment protection that not only results in fewer breakdowns but helps improve produc...

Page 215: ...X ISO 11158 L HV X X X X X JCMAS HK VG32W JCMAS P 041 2004 X JCMAS HK VG46W JCMAS P 041 2004 X Arburg X Krauss Maffei Kunststofftechnik X Voith VN108 4 3 3 X X X HOCNF Norway NEMS X X X X X X X Mobil...

Page 216: ...0 0 20 0 20 0 20 0 20 0 20 0 20 0 Dielectric Strength kV ASTM D877 45 54 49 41 Acute Aquatic Toxicity LC 50 OECD 203 pass pass pass pass pass pass pass Health and Safety Based on available information...

Page 217: ...ntact your local ExxonMobil contact or visit www exxonmobil com ExxonMobil is comprised of numerous affiliates and subsidiaries many with names that include Esso Mobil or ExxonMobil Nothing in this do...

Page 218: ...earing and circulating oils They are also suitable for handling the critical requirements of hydraulic system components such as close clearance servo valves and the high accuracy numerically controll...

Page 219: ...um pumps handling air and inert gasses Air line lubricators Systems requiring a high degree of load carrying capability and anti wear protection Mobil DTE FM 220 320 and 460 are recommended for freeze...

Page 220: ...bil DTE FM 680 15 6 C 15 6 C ASTM D 4 52 Copper Strip Corrosion ASTM D 130 1A 1A 1A 1A 1A 1A 1A 1A 1A Rust Characteri stics Proc A ASTM D 665 Pass Pass Pass Pass Pass Pass Pass Pass Pass Pour Point C...

Page 221: ...Accessories 9 Technical file PR350H...

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