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Granular Ice Technical Service Manual

6

COD: IQ02_404MTIN.DOC

ICE

TECH GR 560 TRIFASIC

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Summary of Contents for CD 50

Page 1: ...ULAR ICE MACHINES MODELS ICETECH CD 50 ICETECH CD 90 ICETECH GR140 ICETECH GR 220 ICETECH GR 400 ICETECH GR 560 ICETECH GR 560 SPLIT CAREFULLY READ THE INSTRUCTIONS CONTAINED IN THIS MANUAL SINCE THEY...

Page 2: ...commended placement of unit 19 4 2 Water and Drainage 20 4 3 Connecting unit to water source water cooler units 20 4 4 Connecting unit to drain water cooled models 20 4 5 Electrical connection 21 4 6...

Page 3: ...ne should not be placed outdoors or exposed to rain Connect to drinking water mains This appliance is not intended for use by young children or infirm persons without supervision Young children should...

Page 4: ...f the evaporator and floods it to the same height as in the water trough Water freezes upon contact with evaporator wall and is scraped off as ice by the vertical rotating auger Ice is carried upward...

Page 5: ...Granular Ice Technical Service Manual 5 COD IQ02_404MTIN DOC 1 4 Electric diagrams ICETECH CD 90...

Page 6: ...Granular Ice Technical Service Manual 6 COD IQ02_404MTIN DOC ICETECH GR 560 TRIFASIC...

Page 7: ...Granular Ice Technical Service Manual 7 COD IQ02_404MTIN DOC ICETECH GR 560 SPLIT...

Page 8: ...Granular Ice Technical Service Manual 8 COD IQ02_404MTIN DOC ICETECH CD 50...

Page 9: ...Granular Ice Technical Service Manual 9 COD IQ02_404MTIN DOC ICETECH GR 400 560...

Page 10: ...alto KG Ancho x fondo x alto KG ICETECH 50 405x515x750 36 480x575x900 41 ICETECH 90 465x595x795 58 535x685x850 63 MODELO Producci n Consumo agua fabricaci n Consumo agua cond Watios Amp Volt Hz Kg 24...

Page 11: ...RIGERANT CHARGE HIGH PRESURE LOW PRESURE TOTAL AMPS FUSE RATING COMPRESSO R POWER TOTAL POWER MINIMUM MAXIMUM AVERAGE 2 1 2 gr Kg cm 2 Psi Kg cm 2 Psi Kg cm 2 Psi A A W W GR 140 A 500 16 228 17 242 2...

Page 12: ...tion diagrams for inlet outlet tubes and dimensions 2 2 Consumption data weights crated dimensions and volumes PANEL ICETECH CD 50 Green led Shows that the machine is activated The machine might be st...

Page 13: ...rvice Manual 13 COD IQ02_404MTIN DOC PANEL ICETECH CD 90 Green button Starts the machine It is indicated with the led on Red led Shows that the machine is stopped by the security element Orange led Sh...

Page 14: ...900 115 0 39 GR 560 W 177 25 93 750x650x900 113 0 39 MODEL CARG A HIGH PRESSURE LOW INTENS TOTA L FUSE POWER POWER REFRI PRESSURE SECURITY COMPRES SOR TOTAL ABSORBED 404 M NIMUM M XIMUM MEDIUM 2 1 2 G...

Page 15: ...by a thermostatic valve MODELO CARG A HIGH PRESSURE LOW INTENS TOTA L FUSE POWER POWER REFRI PRESSURE SECURITY COMPRES SOR TOTAL ABSORBED 404 M NIMUM M XIMUM MEDIUM 2 1 2 GR Kg cm2 Psi Kg cm2 Psi Kg...

Page 16: ...5 210 206 202 191 187 174 167 20 213 209 205 201 190 186 173 15 221 211 208 205 200 190 185 10 224 220 211 208 204 198 188 5 10 15 20 25 30 35 45 330 325 310 300 280 251 232 40 352 342 334 324 306 275...

Page 17: ...NY HEAT SOURCE THIS WILL AFFECT ICE PRODUCTION AND QUALITY Ambient temperature should be taken 4cm away from the centre of the front grille Water temperature should be taken inside the water trough Ch...

Page 18: ...according to the European Directives on management of Packaging and Waste Disposal Be sure to include model name and serial number on all claims Serial number is located in the following three places...

Page 19: ...recommended temperatures you can expect shorter compressor life and decreased production Air cooled units receive air input via front of machine and expel air through rear grille IMPORTANT If front a...

Page 20: ...ses the filter which is included in the machine should be sufficient However if mains water smells or tastes of bleach this indicates an excess of chlorine which may eventually corrode the stainless s...

Page 21: ...0 can cause problems or prevent machine from starting Line to base of plug must have a minimum section 2 5 mm2 for models up to GR 220 and 4 mm2 for other models Be sure voltage indicated on rating pl...

Page 22: ...TURE MAXIMUM 43 C 35 C MINIMUM 5 C 5 C e Is water pressure adequate MAXIMUM 0 7 Kg cm2 MINIMUM 6 Kg cm2 ATENTION Check that voltage and mains frequency is the same as in the rating plate 5 2 Starting...

Page 23: ...machine is operating Should this happen with a pressure higher than 1Kg cm2 and filters in good condition INCREASE LEVEL by bending the float arm upwards 2 Turn machine off and wait for flotation val...

Page 24: ...e evaporator A water level sensor has been incorporated to shut off unit until required minimum water level is achieved The optimal water level is indicated in diagram below Pressure controlled Valve...

Page 25: ...pressure is controlled by starting and stopping fan which provides airflow through condenser Differential is fixed 1Kg cm2 or 14 Psi Cut off pressure should be 16 Kg cm2 228 Psi Low pressure values i...

Page 26: ...S TIMER ONLY WORKS WHEN MACHINE IS WARM Safety devices Overload protection device will trip if maximum current intensity A is exceeded hence preventing the motor from overheating due to current peaks...

Page 27: ...5 Remove side screw that holds bearing with a 5 mm Allen key 6 Introduce M8 50 mm screw in drain plug hole Bearing will come out as you tighten screw 7 Check for wear inside bearing and replace if mo...

Page 28: ...d flange 3 Remover gearbox using extractor Assembly 1 Lubricate motor axle with grease 2 Place gearbox face up 3 Screw in screw place washer and lower gearbox by tightening nut WARNING Do not hammer 1...

Page 29: ...damaging them 1 Replace the three evaporator plate screws 2 Replace brackets 3 Reassemble gearbox see previous section 7 4 Upper bearing depending on the model Materials needed Extractor PHILLIPS N 2...

Page 30: ...BIANNUAL YEARLY BIENNIAL DURATION Air condenser cleaning 0000 0000 30 minutes Water condenser cleaning 90 minutes Lower bearing check 60 minutes Upper bearing check 90 minutes Water circuit cleaning...

Page 31: ...ing a vacuum cleaner soft brush and or low pressure air Evaporator Water Trough 1 Disconnect machine 2 Remove drain plug situated in lower bearing of evaporator Use a container to collect water 3 Allo...

Page 32: ...y when the plumbing installation is new Clean them under a jet of water Checking for water leaks This must be done whenever maintenance is carried out on the machine check all water connections braces...

Page 33: ...H OFF THE MACHINE DUE TO ONE OF THE FOLLOWING Ambient temperature is below 5 C Water temperature is below 5 C Evaporation temperature is below 20 C Cooling temperature below 30 C Refrigerant charge sl...

Page 34: ...3 component gases separate Always use the liquid phase valve at the end of condenser or accumulator for refills and purges When replacing a compressor wash inside of circuit with a suitable solvent p...

Page 35: ...ulty compressor B Replace compressor C valvula de expansion cerrada o estropeada or capillary obstructed C Open or Replace valve or capillary and dehydrating filter D Water humidity in refrigerating s...

Page 36: ...place if necessary 5 Ice is too wet A Room temperature too high over 35 C A Relocate unit to a cooler place B Water temperature too high over 30 C B Ensure that filter and inlet tube are away from hea...

Page 37: ...r evaporator are scratched B Check and replace if necessary 11 Machine not working Red pilot light is switched on in front panel A Input voltage subject to oscillation which trips the machine A Check...

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