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Ice i28BT, Operator'S & Parts Manual

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ICE i28BT / i32BT

OPERATOR MANUAL

SAFETY PRECAUTIONS......................................................................................................4

MACHINE COMPONENTS...................................................................................................5

MACHINE SETUP & INSTALLATION....................................................................................6

MACHINE OPERATION.................................................................................................7

WHILE OPERATING MACHINE..........................................................................................7

TANK DRAINING..................................................................................................................8

BATTERY CHARGING.........................................................................................................9

PREVENTATIVE MAINTENANCE.......................................................................................9

BASIC TROUBLESHOOTING............................................................................................11

TECHNICAL SPECIFICATION............................................................................................12

PARTS LIST...................................................................................................................13-36

WEAR AND TEAR PARTS..................................................................................................37

WIRING DIAGRAM.............................................................................................................38

  

TABLE OF CONTENTS

Summary of Contents for i28BT

Page 1: ...Operator Parts Manual Automatic Scrubber www icecompanies com 8210060 REV 06 03 2017 i28BT i32BT INTELLIGENT CLEANING EQUIPMENT ...

Page 2: ...order number Please fill out at time of installation for future reference Model No Serial No Machine Options Sales Rep Sales Rep Phone No Customer ID Number Installation Date Read operator manual carefully ICE Company Limited XiangShi Road LiaoBu DongGuan GuangDong China Tel 0769 81869000 Fax 0769 81863000 Specifications and parts are subject to change without notice IMPORTANT To ensure full warra...

Page 3: ...ENTS 5 MACHINE SETUP INSTALLATION 6 MACHINE OPERATION 7 WHILE OPERATING MACHINE 7 TANK DRAINING 8 BATTERY CHARGING 9 PREVENTATIVE MAINTENANCE 9 BASIC TROUBLESHOOTING 11 TECHNICAL SPECIFICATION 12 PARTS LIST 13 36 WEAR AND TEAR PARTS 37 WIRING DIAGRAM 38 TABLE OF CONTENTS ...

Page 4: ... to operating it Never allow children to play on or around Do not operate on inclines that exceed 5 3 4 Before leaving or servicing machine Stop on level surface Turn off machine 5 When servicing machine Read operators manual thoroughly prior to operating or servicing this machine Use manufacturer supplied or approved replacement parts Secure machine with wheel blocks prior to jacking the machine ...

Page 5: ...ttery charger 14 Caster 2Inch Squeegee Adjustment 15 Bumper Rollers 16 Squeegee Assembly 17 Ball Valve 18 Casters 4 Inch 19 Squeegee Vacuum Hose 20 Filter Assembly 21 Wheels 8 Inch 22 Recovery Tank Drain Hose 23 Hose fill port 24 Squeegee Lift Lever 25 Control Handle Start Bail Direction Decal 26 Batteries 27 Recovery Tank Support Stand 28 Vacuum Motor 24VDC 29 Cup Holder 30 Recovery Tank Cover 31...

Page 6: ...ITIVE and BLACK to NEGATIVE MACHINE SET UP PRE OPERATION CHECKS 1 Sweep or dust mop the surface to be cleaned 2 Check battery meter to make sure batteries are fully charged See BATTERY CHARGING 3 Check that squeegee is properly installed 4 Check that brushes pads is properly installed INSTALLING BRUSHES OR PADS 1 Turn off the 1 STEP Scrub head up down switch see machine components item 7 and Raise...

Page 7: ...l not begin to flow until the control handle bail is pulled 6 Turn on the vacuum motor switch see machine components item 9 7 Pull the control handle bail see machine components item 25 backwards to start scrubbing The machine will automatically propel forward To reverse the machine simply push the control handle bail forward NOTE Raise squeegee when reversing machine 8 The scrubbing speed can be ...

Page 8: ...an not be moved unless the Main Power Key Switch and the Control Handle bail be turned on WARNING Do Not Change the Default Settings of the Electromagnetic Brake Mechanism unless Authorized otherwise it may cause Machine Damage or Personal Injury Contact the Authorized Service center for machine repairs 1 Turn the machine off 2 With the squeegee and scrub head in their up position transport machin...

Page 9: ...rging OFF BOARD BATTERY CHARGER OPTION 1 Place charger and machine in a well ventilated area 2 Turn the machine off 3 If charging wet lead acid batteries check the fluid level before charging 4 Prop up the recovery tank by the support stand see machine components item 27 for ventilation 5 Connect the charger s AC power supply cord to a properly grounded receptable 6 Connect the charger s DC cord i...

Page 10: ...imes Do not let them sit in a discharged condition 1 Always follow the battery charging directions as outlined in the BATTERY CHARGING section of this manual 2 Keep battery tops and terminals free from corrosion A strong solution of baking soda and water is the best way to keep the batteries corrosion free DO NOT ALLOW THE BAKING SODA WATER SOLUTION TO ENTER THE BATTERY CELLS 3 Use a wire brush wi...

Page 11: ...circuit breaker Reset vacuum circuit breaker button Faulty vacuum motor or wiring Contact ICE service center Worn Motor carbon brushes Contact ICE service center Little or no solution flow Ball valve set too low or shut off Turn on the ball valve Solution flow control knob set too low or shut off Adjust solution control flow knob Clogged solution tank filter or solution hose Clean solution tank fi...

Page 12: ...dard 46 5 in 1185mm Option 44 5 in 1130mm CLEANING PATH WIDTH 27 56 in 700 mm 31 5 in 800 mm PRODUCTIVITY RATE 30 677 ft2 2 850 m2 h 34 983 ft2 3 250 m2 h DRIVE SYSTEM Transaxle 24VDC 0 27 hp 0 2 KW TRAVEL SPEED MAXIMUM Cleaning 65m Min Transporting 72 m Min 213 25 ft Min 236 22 ft Min MINIMUM AISLE TURN 63 in 1 600 mm PAD BRUSH PRESSURE 39 68 lbs 18kg 79 37 lbs 36kg 119 05 lbs 54kg SOLUTION FLOW ...

Page 13: ...13 ICE i28BT i32BT PARTS LIST RECOVERY TANK GROUP ...

Page 14: ...209 STUD M6 110 3 14 8210260 AMETEK VACUUM MOTOR 24VDC KIT 1 8132006 CARBON BRUSH VACUUM MOTOR 2 15 1123608 LOCK NUT M6 3 16 1914300 TIE NYLON 5X300 1 17 8132007 MUFFLER VACUUM MOTOR 1 18 8210230 LABEL BATTERY INSTALLATION 1 19 4010316 ICE LOGO 1 20 8111008 BRACKET 1 21 1421816 FLAT WASHER M8 16 1 6 2 22 8111007 RECOVERY TANK SUPPORT 1 23 8115404 SLEEVE P M 1 24 1021830 HEX BOLT M8 30 1 25 8111016...

Page 15: ...15 ICE i28BT i32BT PARTS LIST SOLUTION TANK GROUP ...

Page 16: ...OWER CORD BATTERY CHARGER US 1 12 8210180 US 25A ON BOARD BATTERY CHARGER KIT US 1 13 1222641 SCREW M6 X 40 2 14 8210112 HOOK CORD 2 15 8210114 COVER 1 16 1221412 SCREW M4 12 4 17 1321213 SELF TAPPING SCREW ST4 2X13 2 18 8210113 CAP SOLUTION FILL 1 19 8210101 SOLUTION TANK 1 20 4010316 ICE Logo 2 21 8210140 CLEAN TUBING 1 22 1962025 CLAMP 16 25mm 1 23 8210151 LABEL LEFT SIDE 1 24 8210141 BATTERY C...

Page 17: ...ABEL RIGHT SIDE 1 41 8113030 SEAL 1 42 8113002 COVER 1 43 8113007 STRAP 1 44 8210421 RELAY 1 45 1422616 LOCK WASHER M6 6 46 8114705 STAND OFF M6 RED 2 47 8114703 CIRCUIT BREAKER 35A 1 48 1222520 SCREW M5X20 2 49 8210422 60A FUSE ASSEMBLY 1 8210423 FUSE 60A 1 50 8124704 SOLENOID SWITCH 1 51 1123608 LOCK NUT M6 4 52 1123406 LOCK NUT M4 2 53 8210160 BATTERY CONNECT CABLE ASSEMBLY 1 54 8210161 CONNECT...

Page 18: ...18 ICE i28BT i32BT PARTS LIST CONTROL CONSOLE GROUP ...

Page 19: ...BT 1 13 1221512 SCREW M5 12 12 14 1021616 HEX BOLT M6 X 16 5 15 1421618 PLAIN WASHER 6 18 1 6 SS 9 16 8124007 BUTTON EMERGENCY STOP 1 17 8210414 CAP 2 18 8124008 SPRING 2 19 8144030 BASE CIRCUIT BREAKERS MNTG 1 20 8114703 CIRCUIT BREAKER 35A 1 21 8124715A EMERGENCY STOP SWITCH KIT 1 22 1421409 FLAT WASHER M4 9 0 8 4 23 1221421 SCREW M4 20 2 24 8114005 CONNECTOR 1 25 1421510 FLAT WASHER M5 10 1 0 5...

Page 20: ...SCREW M5 15 SS 2 45 8124743 MICRO SWITCH 1 46 8114712 MICRO SWITCH 1 47 1434300 LOCK WASHER TOOTH M3 4 48 1021320 SCREW M3 20 4 49 8134022 BRACKET SWITCH 1 50 8114402 BRACKET SPRING 1 51 1521616 SCREW M6X16 HEX SCOKET 2 52 8114300 ACTUATOR 1 53 1534608 SET SCREW M6 8 4 54 1535630 SET SCREW M6 30 1 55 8114306 SPRING 1 56 8114101 SHAFT 1 57 8134300 LEVER BAIL 1 58 1123507 LOCK NUT M5 3 59 8124501 SP...

Page 21: ...21 ICE i28BT i32BT PARTS LIST FRAME TRANSAXLE GROUP ...

Page 22: ...1123115 LOCK NUT M12 1 19 8115203 COVER WHEEL 2 20 1021816 HEX BOLT M8 16 2 21 1422821 LOCK WASHER M8 7 22 1421828 FLAT WASHER M8 28 2 2 23 8125200 WHEEL 8 INCH 2 8225200 AIR FILLED WHEEL 8 INCH KIT OPTION 2 8225210 FOAM FILLED WHEEL 8INCH KIT OPTION 2 24 1021825 HEX BOLT M8 25 4 25 8210123 BRACKET TRANSAXLE MNTG 2 26 1436019 RETAINING RING 19 2 27 8125403 WOODRUFF KEY 2 28 8210120A TRANSAXLE 24VD...

Page 23: ...23 ICE i28BT i32BT PARTS LIST SCRUB HEAD GROUP ...

Page 24: ...8 18 1021620 HEX BOLT M6 20 8 19 8210804 SPACER 4 20 8210805 HUB BRUSH DRIVE 2 21 1421828 FLAT WASHER M8 28 3 0 2 22 1422821 LOCK WASHER M8 2 23 8220810 BUMPER SCRUB HEAD i28BT 2 8218050 BUMPER SCRUB HEAD i32BT 2 24 1221635 SCREW M6 35 12 25 1221640 SCREW M6 40 4 26 1421618 FLAT WASHER M6 18 1 6 4 27 8210861 RETAINER BAR 4 28 8210862 SPRING G 400S 4 29 9000004 CLUTCH G 400S 4 30 9050014 BRUSH ASSE...

Page 25: ...25 ICE i28BT i32BT PARTS LIST SCRUB HEAD LIFT GROUP ...

Page 26: ...0310 GUIDE ROLLER 1 11 8210313 ROLLER 1 12 1022800 HEX BOLT M8 X 100 1 13 8210316 BRACKET SCRUB LIFT 1 14 1123008 LOCK NUT 3 8 2 15 1022811 HEX BOLT M8 X 110 1 16 8210319 SPRING 2 17 8210317 BRACKET SPRING 1 18 1421132 FLAT WASHER 12 32 1 5 4 19 8210322 PIN 1 20 8210309 PIN COTTER 2 21 8210318 SPRING 2 22 8210320 SLEEVE 2 23 8210321 BOLT SHOULDER 3 8 2 24 8210302 ACTUATOR 24VDC 1 25 8210301 PIN 1 ...

Page 27: ...27 ICE i28BT i32BT PARTS LIST SQUEEGEE GROUP 46 5 INCH OLD STYLE i32BT OPTION ...

Page 28: ...1123507 LOCK NUT M5 1 19 8210520 CLAMP ASSEMBLY SQUEEGEE 1 8211520 CLAMP ASSEMBLY SQUEEGEE OPTION 1 20 1022845 HEX BOLT M8 45 1 21 8210527 WHEEL 2 INCH 1 22 1021860 HEX BOLT M8 60 4 23 1221516 SCREW M5 16 2 24 8210514 SQUEEGEE BLADE REAR LINATEX 1 8210517 SQUEEGEE BLADE REAR PU OPTION 1 25 8210512 RETAINER SQUEEGEE 1 26 1021625 HEX BOLT M6 25 2 27 8210513 SQUEEGEE BLADE FRONT LINATEX 1 8210516 SQU...

Page 29: ...29 ICE i28BT i32BT PARTS LIST SQUEEGEE GROUP 46 5 INCH NEW STYLE i32BT STANDARD ...

Page 30: ... 12 1123810 LOCK NUT M8 2 13 1221575 SCREW M5 75 1 14 8210525 SHORT CLAMP ASSEBLY 1 15 8118624 SHAFT 1 16 8118623 SPACER 1 17 1123507 LOCK NUT M5 1 18 1022845 HEX BOLT M8 45 1 19 8210527 WHEEL 2 INCH 1 20 8210520 CLAMP ASSEMBLY SQUEEGEE 1 21 8230504 SQUEEGEE BLADE REAR LINATEX 1 8230534 SQUEEGEE BLADE REAR PU OPTION 1 22 8230502 RETAINER SQUEEGEE 1 23 8230503 SQUEEGEE BLADE FRONT LINATEX 1 8230513...

Page 31: ...31 ICE i28BT i32BT PARTS LIST SQUEEGEE GROUP 44 5 INCH i32BT OPTION ...

Page 32: ...LY 1 11 8118624 SHAFT 1 12 8118623 SPACER 1 13 1123507 LOCK NUT M5 1 14 8220521 CLAMP ASSEMBLY SQUEEGEE 1 15 8220513 SQUEEGEE BLADE REAR LINATEX 1 8220523 SQUEEGEE BLADE REAR PU OPTION 1 16 8118400 CASTER 2 INCH 2 17 8220514 SQUEEGEE BLADE FRONT LINATEX 1 8220524 SQUEEGEE BLADE FRONT PU OPTION 1 18 8220518 FRONT CLAMP LEFT 1 19 1121403 HEX NUT M4 1 20 1123406 LOCK NUT M4 1 21 1421409 FLAT WASHER M...

Page 33: ...33 ICE i28BT i32BT PARTS LIST SQUEEGEE GROUP 40 5 INCH i28BT OPTION ...

Page 34: ...514 CLAMP ASSEMBLY 1 11 8310536 SQUEEGEE BLADE REAR LINATEX 1 8310546 SQUEEGEE BLADE REAR PU OPTION 1 12 8310511 SQUEEGEE HOSING 1 13 1021835 BOLT HEX HEAD M8 35 2 14 8310512 RETAINER SQUEEGEE 1 15 8310535 SQUEEGEE BLADE FRONT LINATEX 1 8310545 SQUEEGEE BLADE FRONT PU OPTION 1 16 8210518 STAR KNOB M8 2 17 8118200 LEFT BRACKET 1 18 8210525 SHORT CLAMP ASSEBLY 1 19 1221575 SCREW M5 75 1 20 8118624 S...

Page 35: ...35 ICE i28BT i32BT PARTS LIST SOLUTION GROUP ...

Page 36: ...LTER 70 MESH 1 8119105 SCREEN FILTER 40 MESH OPTIONAL 1 8 1622760 O RING 1 9 8119102 CAP FILTER ASSEMBLY 1 10 1421510 FLAT WASHER M5 10 1 2 11 1221512 SCREW M5 12 2 12 8210902 TUBING ID 12MM L 480MM 1 13 8119002 ELBOW TUBING BARB 1 14 8210903 TUBING ID 12MM L 120MM 1 15 1962016 CLAMP 10 16mm 5 16 1221412 SCREW M4 12 2 17 1422411 LOCK WASHER M4 2 18 1421409 FLAT WASHER M4 9 0 8 2 19 8119003 SOLENOI...

Page 37: ...514 SQUEEGEE BLADE FRONT LINATEX OPTION 1 8220524 SQUEEGEE BLADE FRONT PU OPTION 1 8310535 SQUEEGEE BLADE FRONT LINATEX 1 8310545 SQUEEGEE BLADE FRONT PU OPTION 1 4 8230504 SQUEEGEE BLADE REAR LINATEX 1 8230534 SQUEEGEE BLADE REAR PU OPTION 1 8210514 SQUEEGEE BLADE REAR LINATEX OPTION 1 8210517 SQUEEGEE BLADE REAR PU OPTION 1 8220513 SQUEEGEE BLADE REAR LINATEX OPTION 1 8220523 SQUEEGEE BLADE REAR...

Page 38: ...acuum motor circuit breaker M2 Vacuum motor ML Brush motor left MR Brush motor right BAT 4 6V Batteries CHARGER On board battery charger BR1 Brake circuit breaker KEY SW Main power Key switch HM Hour meter ES1 Brush motor solenoid switch EW Solution solenoid valve switch ES2 Vacuum motor relay PCB Function electronic board STOP SW Emergency stop switch MB Electronmagnetic brake LED1 Running lights...

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